Flexible production device for switch

By designing independent transmission components and a modular feeding system, the entire process of switch product production is automated, solving the quality problems caused by manual assembly and improving assembly tightness and testing accuracy.

CN223704344UActive Publication Date: 2025-12-23JIANGSU XINTIMU INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202423177752.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-23
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The assembly process and inspection of existing switch products mainly rely on manual labor, which leads to the accumulation of fatigue, makes it impossible to guarantee the tightness of assembly, and easily results in missing parts, incomplete assembly, and inaccurate detection of defective products, leading to batch defects.

Method used

Design a flexible production device for switching, comprising a first transmission component and a second transmission component that are independent of each other. By setting up a feeding module, a pressure plate module and a protective door module, it can achieve phased assembly and use grippers and monitoring equipment for automated process control.

Benefits of technology

It has achieved fully automated production of switch products, reducing manual intervention, ensuring product quality, and avoiding the generation of missing parts and defective products.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223704344U_ABST
    Figure CN223704344U_ABST
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Abstract

The utility model discloses a switch flexible production device which comprises a first transmission assembly and a second transmission assembly which are mutually independent, and a first feeding module, a second feeding module and a panel module are sequentially arranged on a transportation path of the first transmission assembly. A pressing plate module and a protection door module are arranged on the conveying path of the second conveying assembly. The first feeding module is used for placing the rear seats on the first conveying assembly; the second feeding module assembles the terminals on the base to form a first assembly part; the pressing plate module places a pressing plate on the second transmission assembly; the protection door module assembles a protection door on the base and forms a second assembly part; a clamping jaw is arranged between the first conveying assembly and the second conveying assembly so that the second assembly part can be moved and assembled to the first assembly part to form a third assembly part, and the panel module is configured to assemble a panel to the third assembly part and transport the panel to a designated area through the first conveying assembly after assembly. Compared with the prior art, production automation can be achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a switch flexible production device belongs to mechanical automation field. BACKGROUND

[0002] In the existing switch product assembly process and detection, it is usually completed by manual work. With the extension of working time, the fatigue of the staff is gradually accumulated, and the tightness of assembly cannot be guaranteed, which causes problems such as part missing, assembly out of position, assembly defects and defective products cannot be accurately detected in the production process, and then leads to the occurrence of the end batch defect.

[0003] Therefore, it is necessary to improve the existing switch flexible production device to solve the above problems. CONTENT OF THE UTILITY MODEL

[0004] To solve the above technical problems, the utility model provides a switch flexible production device, which can realize full-process automation.

[0005] The technical scheme of the utility model is:

[0006] A switch flexible production device, comprising a first transmission assembly and a second transmission assembly which are independent of each other, a first feeding module, a second feeding module and a panel module are sequentially arranged on the transportation path of the first transmission assembly, and a pressing plate module and a protection door module are sequentially arranged on the transportation path of the second transmission assembly.

[0007] The first feeding module is used for supplying a rear seat and placing the rear seat on the first transmission assembly, the second feeding module is used for supplying a terminal, and when the rear seat is transported to the opposite position of the second feeding module, the terminal is assembled on the rear seat to form a first assembly.

[0008] The pressing plate module is configured to place the pressing plate on the second transmission assembly, and the protection door module is configured to assemble the protection door on the pressing plate and form a second assembly when the pressing plate is transported to the opposite position of the protection door module.

[0009] Among them, the first transmission assembly and the second transmission assembly are provided with a clamping jaw, the clamping jaw is used for moving and assembling the second assembly on the first assembly to form a third assembly, the panel module is configured to assemble the panel to the third assembly, and after assembly is completed, the third assembly is transported to the designated area by the first transmission assembly.

[0010] As a further improvement of the utility model, the switch flexible production device further comprises a third transmission assembly, the third transmission assembly is independent of the first transmission assembly and the second transmission assembly, and is configured to be capable of receiving the third assembly component.

[0011] As a further improvement of the utility model, on the transportation path of the third transmission assembly, the switch flexible production device is sequentially provided with a third feeding module and a fourth feeding module which are independent of each other, the third feeding module is used for feeding a steel frame and placing the steel frame on the third transmission assembly, the third assembly component is received by the steel frame and assembled to form a fourth assembly component.

[0012] As a further improvement of the utility model, the fourth feeding module is used for feeding a surface cover, and when the fourth assembly component is transported to a position opposite to the fourth feeding module, the surface cover is assembled and covered on the fourth assembly component.

[0013] As a further improvement of the utility model, the second feeding module is provided with three independent end feeding assemblies, the three end feeding assemblies are sequentially arranged on the transportation path of the first transmission assembly and are sequentially assembled on the back seat.

[0014] As a further improvement of the utility model, the first transmission assembly comprises an assembly backflow streamline and a discharge streamline which are independent of each other, the first feeding module, the second feeding module and the panel module are sequentially arranged along the assembly backflow streamline and are completed in assembly on the assembly backflow streamline, and the discharge streamline is used for receiving the third assembly component after assembly.

[0015] As a further improvement of the utility model, in a vertical direction perpendicular to a horizontal plane, opposite sides of the assembly backflow streamline can transport materials, so that the materials can be circularly transported by 360 degrees along the assembly backflow streamline.

[0016] As a further improvement of the utility model, in the transportation direction of the discharge streamline, the switch flexible production device is further provided with a plurality of monitoring devices, and the monitoring devices are used for monitoring the finished product quality of the third assembly component.

[0017] As a further improvement of the utility model, at least two protective doors are arranged in the protective door module, and the protective door module can selectively install one of the protective doors on the pressing plate.

[0018] As a further improvement of the utility model, the protective door is further provided with a connected spring, and the protective door module is used for installing the protective door and the spring on the pressing plate after mutual assembly.

[0019] The utility model discloses beneficial technical effects are: the utility model discloses through setting up the first transmission subassembly and the second transmission subassembly who is independent of each other, and setting up first feeding module, second feeding module and panel module in proper order on the transportation path of the first transmission subassembly, setting up pressing plate module and protection door module in proper order on the transportation path of the second transmission subassembly, wherein, first feeding module is used for supplying rear seat, and places rear seat on the first transmission subassembly, second feeding module is used for supplying terminal, and when rear seat is transported to opposite position with second feeding module, terminal is assembled on rear seat to form first assembly, pressing plate module is configured to place pressing plate on the second transmission subassembly, protection door module is configured to when pressing plate is transported to opposite position with protection door module, protection door is assembled on pressing plate and forms second assembly, so, realize the assembly of stage, simultaneously, the first transmission subassembly and the second transmission subassembly between being equipped with the jaw, and the jaw is used for moving and assembling second assembly on first assembly to form third assembly, and panel module is configured to assemble panel to third assembly, and after assembling, is transported to the designated area through the first transmission subassembly, so, realize the assembly of whole process, and can realize the automatic setting of whole process, reduces manual work, and guarantees the quality of product. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the structure schematic diagram of switch flexible production device that the utility model discloses preferred embodiment meets.

[0021] Figure 2 It is Figure 1 It is the structure schematic diagram of third transmission subassembly, third feeding module and fourth feeding module in

[0022] Figure 3 It is Figure 1 It is the structure schematic diagram of first feeding module and second feeding module in

[0023] Figure 4 It is Figure 1 It is the structure schematic diagram of panel module, pressing plate module and protection door module in

[0024] Figure 5 It is the structure block diagram of switch flexible production device that the utility model discloses preferred embodiment meets. DETAILED DESCRIPTION

[0025] In order to more clearly understand the technical means of the utility model, and can be implemented according to the content of the specification, the specific embodiment of the utility model is further described in detail below, the following examples are used to explain the utility model, but not to limit the scope of the utility model.

[0026] Please refer to Figures 1 to 5The utility model discloses a switch flexible production device 100, including the first transmission subassembly 11 and the second transmission subassembly 12 of mutual independence, the first feeding module 2, the second feeding module 3 and panel module 4 are sequentially arranged on the transport path of first transmission subassembly 11, the pressing plate module 5 and the protection door module 6 are sequentially arranged on the transport path of second transmission subassembly 12. Preferably, the running direction of first transmission subassembly 11 and second transmission subassembly 12 is opposite.

[0027] In the embodiment, the first feeding module 2 is used for supplying the back seat and placing the back seat on the first transmission subassembly 11, the second feeding module 3 is used for supplying the terminal, and when the back seat is transported to the opposite position of the second feeding module 3, the terminal is assembled on the back seat to form a first assembly;

[0028] The pressing plate module 5 is configured to place the pressing plate on the second transmission subassembly 12, and the protection door module 6 is configured to assemble the protection door on the pressing plate and form a second assembly when the pressing plate is transported to the opposite position of the protection door module 6.

[0029] That is, the first transmission subassembly 11 and the second transmission subassembly 12 independently install partial products to form two semi-finished product assemblies.

[0030] Preferably, a clamping jaw is arranged between the first transmission subassembly 11 and the second transmission subassembly 12, the clamping jaw is used to move and assemble the second assembly on the first assembly to form a third assembly, and the panel module 4 is configured to assemble the panel to the third assembly and transport the third assembly to a designated area through the first transmission subassembly 11 after assembly. In other words, by grabbing the second assembly and assembling it on the first assembly, most of the installation of the product is completed, and then only the panel needs to be covered by the panel module 4 to complete the entire process in the automatic production process.

[0031] In the embodiment, the second feeding module 3 is provided with three independent terminal supply assemblies, which are sequentially arranged on the transport path of the first transmission subassembly 11 and sequentially assembled on the back seat. Preferably, the three terminal supply assemblies sequentially supply L-pole terminals, N-pole terminals and E-pole terminals. Of course, in other embodiments, one or any number of terminal supply assemblies can be selected according to actual needs, and this is not limited.

[0032] Preferably, the terminal feeding assembly is provided with a vibrating disc, which is configured to be driven to vibrate so as to adjust the state of the terminal located on the vibrating disc, such as adjusting the face of the terminal on the vibrating disc, and then install the terminal on the rear seat after monitoring the terminal by the camera module.

[0033] The protection door module 6 is provided with at least two protection doors, and the protection door module 6 can selectively install one of the protection doors on the pressing plate. In this embodiment, the protection doors include two-plug protection doors and three-plug protection doors, which can be adjusted arbitrarily according to different production requirements, and no limitation is made.

[0034] Preferably, the protection door is further provided with a connected spring, and the protection door module 6 is used to assemble the protection door and the spring and then install them on the pressing plate.

[0035] The first transmission assembly 11 includes an assembly backflow flow line 111 and a discharge flow line 112 which are independent of each other. The first feeding module 2, the second feeding module 3 and the panel module 4 are sequentially arranged along the assembly backflow flow line 111 and complete assembly on the assembly backflow flow line 111, and the discharge flow line 112 is used to receive the third assembly after assembly is completed.

[0036] Preferably, in the vertical direction perpendicular to the horizontal plane, the opposite sides of the assembly backflow flow line 111 can transport materials, so that the materials can be transported in a 360° cycle along the assembly backflow flow line 111. That is, before the second assembly is assembled into the third assembly, the first assembly will continuously move along the assembly backflow flow line 111, and based on the 360° circulation property of the assembly backflow flow line 111, the first assembly can only circulate on the assembly backflow flow line 111 and will not enter the discharge flow line 112. Thereafter, the third assembly after assembly is completed is transported out by the discharge flow line 112.

[0037] In this embodiment, in the transportation direction of the discharge flow line 112, the switchable flexible production device 100 is further provided with a plurality of monitoring devices 7, which are used to monitor the finished product quality of the third assembly. In this way, the third assembly after assembly can be detected to ensure the assembly quality.

[0038] The switchable flexible production device 100 further includes a third transmission assembly 13 which is independent of the first transmission assembly 11 and the second transmission assembly 12 and is configured to be able to receive the third assembly.

[0039] On the conveying path of the third conveying assembly 13, the switch flexible production device 100 is sequentially provided with a third feeding module 8 and a fourth feeding module 9 which are independent of each other, the third feeding module 8 is used for feeding a steel frame and placing the steel frame on the third conveying assembly 13, and the third assembly is received by the steel frame and assembled to form a fourth assembly. In other words, the third assembly is sleeved into the steel frame to perform the final packaging.

[0040] The fourth feeding module 9 is used for feeding a face cover and assembling the face cover on the fourth assembly when the fourth assembly is conveyed to be opposite to the fourth feeding module 9. And the face cover pressed by the final cover makes the fourth assembly be completely packaged to become the final switch product.

[0041] In the embodiment, the third feeding module 8 and the fourth feeding module 9 are manually fed, and of course, the mechanical feeding of the hopper can also be adopted, which is not limited.

[0042] In summary, the switch flexible production device 100 of the utility model is realized by setting the first conveying assembly 11 and the second conveying assembly 12 which are independent of each other, sequentially setting the first feeding module 2, the second feeding module 3 and the face plate module 4 on the conveying path of the first conveying assembly 11, and sequentially setting the pressing plate module 5 and the protection door module 6 on the conveying path of the second conveying assembly 12. The first feeding module 2 is used for feeding a rear seat and placing the rear seat on the first conveying assembly 11. The second feeding module 3 is used for feeding a terminal and assembling the terminal on the rear seat to form a first assembly when the rear seat is conveyed to be opposite to the second feeding module 3. The pressing plate module 5 is configured to place a pressing plate on the second conveying assembly 12. The protection door module 6 is configured to assemble a protection door on the pressing plate to form a second assembly when the pressing plate is conveyed to be opposite to the protection door module 6. In this way, the assembly in stages is realized. Meanwhile, the first conveying assembly 11 and the second conveying assembly 12 are provided with a clamping jaw, the clamping jaw is used for moving and assembling the second assembly on the first assembly to form a third assembly, the face plate module 4 is configured to assemble a face plate to the third assembly, and the first conveying assembly 11 is used for conveying the third assembly to a designated area after the assembly is completed. In this way, the assembly in the whole process is realized, and the automatic setting in the whole process can be realized, which reduces the manual work and guarantees the quality of the product.

[0043] The above merely is preferred implementation manner of the present application, and is not used for limiting the present application, it should be pointed out, for ordinary skilled person in the technical field, on the premise of not departing from the technical principle of the present application, can also make several improvements and variations, these improvements and variations also should be regarded as the protection scope of the present application.

Claims

1. A switching flexible production device, characterized by, The switch flexible production device comprises a first transmission assembly and a second transmission assembly which are independent of each other, a first feeding module, a second feeding module and a panel module are sequentially arranged on a transportation path of the first transmission assembly, and a pressing plate module and a protection door module are sequentially arranged on a transportation path of the second transmission assembly. The first feeding module is configured to feed a back seat and place the back seat on the first transmission assembly, the second feeding module is configured to feed a terminal and assemble the terminal on the back seat to form a first assembly when the back seat is transported to a position opposite to the second feeding module. The pressing plate module is configured to place the pressing plate on the second transmission assembly, and the protection door module is configured to assemble the protection door on the pressing plate to form a second assembly when the pressing plate is transported to a position opposite to the protection door module. The first transmission assembly and the second transmission assembly are provided with a clamp jaw, the clamp jaw is configured to move and assemble the second assembly on the first assembly to form a third assembly, and the panel module is configured to assemble the panel on the third assembly and transport the third assembly to a designated area through the first transmission assembly after assembly is completed.

2. The switch flexible production device according to claim 1, characterized in that, The switch flexible production device further comprises a third transmission assembly which is independent of the first transmission assembly and the second transmission assembly and is configured to receive the third assembly.

3. The switch flexible production device according to claim 2, characterized in that, On a transportation path of the third transmission assembly, the switch flexible production device is sequentially provided with a third feeding module and a fourth feeding module which are independent of each other, the third feeding module is configured to feed a steel frame and place the steel frame on the third transmission assembly, and the third assembly is received by the steel frame and assembled to form a fourth assembly.

4. The switch flexible production device according to claim 3, characterized in that, The fourth feeding module is configured to feed a surface cover and assemble the surface cover on the fourth assembly when the fourth assembly is transported to a position opposite to the fourth feeding module.

5. The switching flexible production device according to claim 1, characterized in that, The second feeding module is provided with three independent terminal feeding assemblies which are sequentially arranged on the transportation path of the first transmission assembly and are sequentially assembled on the back seat.

6. The switch flexible production device according to claim 1, characterized in that, The first transmission assembly comprises an assembly backflow flow line and an ejection flow line which are independent of each other, the first feeding module, the second feeding module and the panel module are sequentially arranged along the assembly backflow flow line and assembly is completed on the assembly backflow flow line, and the ejection flow line is configured to receive the third assembly after assembly is completed.

7. The switch flexible production device according to claim 6, characterized in that, In a vertical direction perpendicular to a horizontal plane, opposite sides of the assembly backflow flow line are both capable of transporting materials so that the materials can be circularly transported along the assembly backflow flow line by 360°.

8. The switch flexible production device according to claim 6, characterized in that, In a transportation direction of the ejection flow line, the switch flexible production device is further provided with a plurality of monitoring devices which are configured to monitor finished product quality of the third assembly.

9. The switching flexible production device according to claim 1, characterized in that, The protection door module is provided with at least two protection doors, and the protection door module can selectively install one of the protection doors on the pressing plate.

10. The switch flexible production device according to claim 9, characterized in that, The protection door is further provided with a spring connected thereto, and the protection door module is used for mounting the protection door and the spring to the pressing plate after mutual assembly.