Vibration sorting equipment

By designing clamping, vibration, and storage components for the vibration sorting equipment, the separation of thin metal sheet parts and frames is automated, solving the problem of low efficiency in manual separation and achieving efficient parts separation and collection.

CN223704374UActive Publication Date: 2025-12-23GOLTEC SYST (SHENZHEN) LTD
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Patent Information

Application Number
CN202520250351.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-23
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

In sheet metal processing, after punching, there are micro-connections between the parts arranged on a single sheet of metal and the edges produced by punching. These connections need to be manually shaken apart, which increases labor costs and reduces production efficiency.

Method used

A vibration sorting device is designed, including a clamping component, a vibration component, a placement component, and a storage component. The clamping component clamps a thin metal plate, the vibration component vibrates to separate the parts, the placement component provides space, and the storage component collects the parts, thereby achieving automated separation.

Benefits of technology

It improves the efficiency and quality of separating sheet metal parts, reduces the need for manual operation, and increases production speed and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sheet metal processing, and relates to vibration sorting equipment which comprises a supporting main frame, two sets of first vertical driving modules are connected to the supporting main frame in a sliding mode, the two first vertical driving modules are arranged into one set, and the same sliding guide rail is installed on each set of first vertical driving modules. Two groups of first horizontal driving modules are symmetrically connected to the sliding guide rail in a sliding manner, the two first horizontal driving modules are arranged as one group, and the same mounting rod is mounted on each group of first horizontal driving modules. Through the clamping assembly and the vibration assembly, the clamping and vibration separation process of the metal sheets can be rapidly completed, compared with manual operation, the processing speed is higher, and then the separation efficiency of the metal sheet parts is improved; automatic clamping, lifting and straightening of the metal sheet are achieved, and the requirement for manual operation is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to sheet metal processing technical field relates to a vibration sorting equipment. BACKGROUND

[0002] Sheet metal processing is a kind of comprehensive cold working process for metal sheet, including shearing, blanking, bending, welding, riveting, die forming and surface treatment and other processes, after blanking, metal sheet and the part completed by blanking need to be separated.

[0003] When using the above technology, it is found that the following technical problems exist in the prior art: in sheet metal industry, metal sheet punching processing, after punching, there is micro-connection between the parts arranged by single metal sheet and the frame generated by punching, manual shaking is needed to separate the product and the frame, manual shaking needs personnel to participate all the time, which greatly increases labor cost, and also reduces production efficiency, the speed and accuracy of manual operation are often not as good as automatic equipment, resulting in slow overall production process. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem that: in metal sheet punching processing, after punching, there is micro-connection between the parts arranged by single metal sheet and the frame generated by punching, manual shaking is needed to separate the product and the frame, manual shaking needs personnel to participate all the time, which greatly increases labor cost, and also reduces production efficiency, the speed and accuracy of manual operation are often not as good as automatic equipment, resulting in slow overall production process.

[0005] The utility model contents vibration sorting equipment, including support mainframe, two groups of first vertical drive modules are connected on the support mainframe and slide, two first vertical drive modules are arranged as a group, the same slide rail is installed on each group first vertical drive module, two groups of first horizontal drive modules are symmetrically connected on the slide rail and slide, two first horizontal drive modules are arranged as a group, the same mounting rod is installed on each group first horizontal drive module, four clamping assemblies are arranged on the mounting rod, the vibration assembly is installed on the slide rail, the placing assembly is installed in the middle of support mainframe, and the storage assembly is arranged at the bottom of support mainframe.

[0006] The clamping assembly includes connecting plate, the connecting plate is installed on the mounting rod, the slide rod is installed on the connecting plate, two slide plates are symmetrically connected on the slide rod and slide, the vibration spring is installed on the slide plate, and the vibration spring is sleeved on the slide rod, the end away from the slide plate is fixed on the connecting plate, the same fixed plate is installed on two slide plates, the air cylinder telescopic rod is installed on the fixed plate, and the clamping block is installed at the bottom of the air cylinder telescopic rod.

[0007] The vibration assembly comprises two second horizontal driving modules, the two second horizontal driving modules are slidably connected on the two sliding rails, the two second horizontal driving modules are provided with the same connecting rod, the bottom of the connecting rod is provided with a plurality of pneumatic vibrators, and the bottom of the pneumatic vibrator is provided with a rubber pad.

[0008] The placing assembly comprises two placing racks, the placing racks are installed on the support main frame through the telescopic support rods connected at the two ends of the placing racks, a plurality of rollers are installed on the placing racks, and two first racks are symmetrically installed at the bottom of the placing racks.

[0009] The placing assembly further comprises two driving rods, the two ends of the driving rods are rotatably connected on the same support main frame, a first servo motor is connected at one end of the driving rod, the first servo motor is installed on the support main frame, two first gears are installed on the driving rod, and the first gears are in meshing connection with the first racks.

[0010] The storage assembly comprises two fixing rods and a storage box, the two fixing rods are installed on the same support main frame, two sliding blocks are slidably connected on the fixing rods, four sliding blocks are installed on the two sides of the storage box, and a handle is installed at one end of the storage box.

[0011] Compared with the prior art, the beneficial effects of the utility model are that: through the clamping assembly and the vibration assembly, the clamping and vibration separation process of the metal sheet can be quickly completed, the processing speed is faster compared with manual operation, and the metal sheet part separation efficiency is improved, through the cooperation of the first horizontal driving module, the first vertical driving module and the pneumatic cylinder telescopic rod, the automatic clamping, lifting and straightening of the metal sheet are realized, and the demand for manual operation is greatly reduced.

[0012] The device has certain flexibility and can be adjusted according to different metal sheet sizes and shapes; when the vibration assembly separates parts, the two placing racks can be opened to provide enough space for the parts to fall into the storage assembly, which helps to reduce the mutual interference and accumulation of the parts in the separation process and improves the separation efficiency and quality of the parts. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0014] Figure 1 It is the overall structure schematic view of the utility model.

[0015] Figure 2It is the structural schematic view of the support main frame of the utility model.

[0016] Figure 3 It is the schematic view of the clamping assembly of the utility model.

[0017] Figure 4 It is the structural schematic view of the vibration assembly of the utility model.

[0018] Figure 5 It is the structural schematic view of the placing assembly of the utility model.

[0019] Figure 6 It is the structural schematic view of the first servo motor of the utility model.

[0020] Figure 7 It is the structural schematic view of the storage assembly of the utility model.

[0021] In the figure: 1, support main frame;2, first vertical drive module;3, sliding guide rail;4, first horizontal drive module;5, mounting rod;6, connecting plate;7, sliding rod;8, sliding plate;9, vibration spring;10, fixed plate;11, clamping block;12, air cylinder telescopic rod;14, second horizontal drive module;15, connecting rod;16, pneumatic vibrator;17, rubber pad;18, drive rod;19, first gear;20, first rack;21, first servo motor;22, placing rack;23, roller;24, telescopic support rod;26, fixed rod;27, sliding block;28, storage box;29, handle. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantage of the utility model more clearly, the following will be further described in detail by combining with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0023] In order to make the person in the technical field better understand the utility model scheme, the following will be combined with the drawings, and the technical scheme in the utility model example is described clearly and completely.

[0024] It should be noted that, in the case of no conflict, the examples and the features and technical schemes in the examples in the utility model can be combined with each other.

[0025] It should be noted that: similar signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0026] Example 1

[0027] As Figures 1-7As shown, a kind of vibrating sorting equipment, including support main frame 1, two groups of first vertical drive module 2 are slidably connected on support main frame 1, two first vertical drive module 2 are set as a group, the same sliding guide 3 is installed on each group of first vertical drive module 2, two groups of first horizontal drive module 4 are symmetrically slidably connected on sliding guide 3, two first horizontal drive module 4 are set as a group, the same mounting rod 5 is installed on each group of first horizontal drive module 4, four clamping assemblies are provided on mounting rod 5, vibrating assembly is installed on sliding guide 3, the design of vibrating assembly can efficiently separate parts and frame, reduce processing time and waiting time, placing assembly is installed in the middle of support main frame 1, and storage assembly is provided at the bottom of support main frame 1.

[0028] Clamping assembly includes connecting plate 6, connecting plate 6 is installed on mounting rod 5, sliding rod 7 is installed on connecting plate 6, two sliding plates 8 are symmetrically slidably connected on sliding rod 7, vibration spring 9 is installed on sliding plate 8, and vibration spring 9 is sleeved on sliding rod 7, and the end, away from sliding plate 8, is fixed on connecting plate 6, the same fixed plate 10 is installed on two sliding plates 8, cylinder telescopic rod 12 is installed on fixed plate 10, clamping block 11 is installed at the bottom of cylinder telescopic rod 12, when clamping assembly clamps and lifts metal sheet, vibrating assembly starts to work and sends shock, drives metal sheet to vibrate, and the sliding plate 8 connected on two clamping assemblies on the two sides is slightly slid on sliding rod 7, vibration spring 9 assists sliding plate 8 to slide, in turn, auxiliary vibrating assembly shakes off parts on metal sheet faster, vibrating assembly includes two second horizontal drive modules 14, two second horizontal drive modules 14 are slidably connected on two sliding guides 3, the same connecting rod 15 is installed on two second horizontal drive modules 14, a plurality of pneumatic vibrators 16 are installed at the bottom of connecting rod 15, rubber pad 17 is installed at the bottom of pneumatic vibrator 16, and rubber pad 17 can reduce the impact of vibration on metal sheet, to protect parts from being damaged;

[0029] When working, the punched metal sheet is placed on the placing assembly by external auxiliary mechanism, and then the installation rod 5 connected with the two first horizontal drive modules 4 is driven to slide on the sliding guide rail 3, so that the installation rod 5 drives the clamping assembly connected therewith to move to the two ends of the support main frame 1, and then the sliding guide rail 3 and the mechanism connected therewith are driven by the two first vertical drive modules 2 to slide downward on the support main frame 1, so that the bottom of the fixing plate 10 on the clamping assembly connected with the sliding guide rail 3 is placed below the metal sheet, and then the bottom of the fixing plate 10 on the clamping assembly is overlapped on the bottom of the metal sheet by the first horizontal drive module 4 through the installation rod 5, and the fixing plate 10 is provided in an L shape, and then the clamping block 11 is driven downward by the air cylinder extension rod 12, so that the clamping block 11 is pressed downward on the L-shaped fixing plate 10, and then the clamping block 11 is clamped above the metal sheet, and the fixing of the metal sheet is completed, and then the metal sheet is lifted and straightened by the sliding guide rail 3 and the mechanism connected therewith driven by the first vertical drive module 2, so that the metal sheet is suspended, and then the placing assembly is opened, and the rubber pad 17 connected with the pneumatic vibrator 16 on the vibration assembly is driven to vibrate on the metal sheet, so that the situation that manual shaking is needed when there is a micro-connection between the parts arranged on the metal sheet and the frame produced by punching is replaced, the pneumatic vibrator 16 starts to work and generates a vibration feeling, and the parts arranged on the metal sheet are shaken into the storage assembly, the storage of the parts arranged on the metal sheet is completed, the placing assembly is closed, the clamping assembly is opened, and the frame falls on the placing assembly and is transported away by other structures; the clamping and vibration separation process of the metal sheet can be quickly completed by the clamping assembly and the vibration assembly, the processing speed is faster than manual operation, and the efficiency of separating the metal sheet parts is improved, and the automatic clamping, lifting and straightening of the metal sheet are realized by the cooperation of the first horizontal drive module 4, the first vertical drive module 2 and the air cylinder extension rod 12, and the demand for manual operation is greatly reduced.

[0030] Example 2

[0031] As shown in Figures 1-6 , the placing assembly includes two placing racks 22, the placing racks 22 are installed on the support main frame 1 through the telescopic support rods 24 connected at both ends thereof, the synchronous extension and contraction of the telescopic support rods 24 ensures that the placing racks 22 remain stable when being opened and closed, and problems caused by size mismatch are avoided, a plurality of rollers 23 are installed on the placing racks 22, two first racks 20 are symmetrically installed at the bottom of the placing racks 22, the placing assembly further includes two drive rods 18, both ends of the two drive rods 18 are rotatably connected to the same support main frame 1, one end of the drive rod 18 is connected with a first servo motor 21, the first servo motor 21 is installed on the support main frame 1, two first gears 19 are installed on the drive rod 18, and the first gears 19 are meshingly connected with the first racks 20.

[0032] When working, the metal sheet is placed on the placing rack 22 through external auxiliary mechanism, the roller 23 on the placing rack 22 assists in moving the metal sheet, and then the metal sheet is placed on the placing rack 22, the metal sheet is clamped and lifted by the clamping assembly, and the vibration assembly is ready to separate the parts, the first servo motor 21 drives the driving rod 18 to rotate, the driving rod 18 drives the two first gears 19 connected thereon to rotate, the first gears 19 drive the first rack 20 to move horizontally, and then the first rack 20 drives the placing rack 22 connected thereto to move horizontally, the two ends of the placing rack 22 are connected with the telescopic supporting rods 24, and the telescopic supporting rods 24 are synchronously telescoped when the placing rack 22 moves horizontally, the two first servo motors 21 drive the two placing racks 22 on the first rack 20 to open and close through the first gears 19 on the driving rod 18, so that when the vibration assembly shakes off the parts on the metal sheet, the two placing racks 22 are opened, so that the parts fall into the storage assembly, and the two placing racks 22 are closed after the parts are stored, so that the next separation of the frame and the parts on the metal sheet is carried out.

[0033] When the vibration assembly separates the parts, the two placing racks 22 can be opened to provide enough space for the parts to fall into the storage assembly, which helps to reduce the mutual interference and accumulation of the parts in the separation process, and improves the separation efficiency and quality of the parts.

[0034] Embodiment 3

[0035] As shown in Figure 1 and Figure 7 , the storage assembly comprises two fixed rods 26 and a storage box 28, the two fixed rods 26 are installed on the same support main frame 1, the two fixed rods 26 are slidably connected with two sliding blocks 27, the four sliding blocks 27 are installed on the two sides of the storage box 28, and one end of the storage box 28 is provided with a handle 29; when working, the shaken-off metal parts fall into the storage box 28, when taking out, the handle 29 drives the sliding blocks 27 on the two sides of the storage box 28 to slide on the fixed rods 26, and then the storage box 28 is moved out of the support main frame 1, so that the parts are conveniently collected and taken.

[0036] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific implementation manner. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalent thereof.

Claims

1. A vibrating sorting device, characterized in that: The system includes a main support frame (1), on which two sets of first vertical drive modules (2) are slidably connected. The two first vertical drive modules (2) are set as a group. Each group of first vertical drive modules (2) is equipped with the same sliding guide rail (3). The sliding guide rail (3) is symmetrically slidably connected with two sets of first horizontal drive modules (4). The two first horizontal drive modules (4) are set as a group. Each group of first horizontal drive modules (4) is equipped with the same mounting rod (5). The mounting rod (5) is provided with four clamping components. The sliding guide rail (3) is equipped with a vibration component. The main support frame (1) is equipped with a placement component in the middle and a storage component is provided at the bottom of the main support frame (1).

2. The vibration sorting device according to claim 1, characterized in that: The clamping assembly includes a connecting plate (6), which is mounted on the mounting rod (5). A sliding rod (7) is mounted on the connecting plate (6). Two sliding plates (8) are symmetrically slidably connected to the sliding rod (7). A vibration spring (9) is mounted on the sliding plate (8), and the vibration spring (9) is sleeved on the sliding rod (7). The end of the vibration spring (9) away from the sliding plate (8) is fixed to the connecting plate (6). The two sliding plates (8) are mounted on the same fixing plate (10). A cylinder telescopic rod (12) is mounted on the fixing plate (10). A clamping block (11) is mounted at the bottom of the cylinder telescopic rod (12).

3. The vibration sorting device according to claim 1, characterized in that: The vibration assembly includes two second horizontal drive modules (14), which are slidably connected to two sliding guide rails (3). The two second horizontal drive modules (14) are mounted on the same connecting rod (15). Multiple pneumatic vibrators (16) are mounted on the bottom of the connecting rod (15), and rubber pads (17) are mounted on the bottom of the pneumatic vibrators (16).

4. The vibration sorting device according to claim 1, characterized in that: The placement assembly includes two placement racks (22), which are mounted on the main support frame (1) via telescopic support rods (24) connected at both ends. Multiple rollers (23) are mounted on the placement racks (22), and two first racks (20) are symmetrically mounted on the bottom of the placement racks (22).

5. A vibration sorting device according to claim 4, characterized in that: The placement assembly also includes two drive rods (18), the two ends of which are rotatably connected to the same support frame (1). One end of each drive rod (18) is connected to a first servo motor (21), which is mounted on the support frame (1). Two first gears (19) are mounted on each drive rod (18), and the first gears (19) mesh with a first rack (20).

6. The vibration sorting device according to claim 1, characterized in that: The storage assembly includes two fixed rods (26) and a storage box (28). The two fixed rods (26) are mounted on the same support frame (1). Two sliders (27) are slidably connected to the fixed rods (26). Four sliders (27) are mounted on both sides of the storage box (28). A handle (29) is installed at one end of the storage box (28).