Self-cleaning ball valve

By designing a self-cleaning ball valve structure that integrates a filter screen, cleaning brush, sealing components, and collection components, the problem of filter screen impurity accumulation is solved, achieving self-cleaning and protection of the ball valve and extending its service life.

CN223708605UActive Publication Date: 2025-12-23ZHEJIANG JITAI VALVE
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Patent Information

Application Number
CN202423228086.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-23
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing self-cleaning ball valves accumulate impurities on the filter screen after long-term use, making them difficult to clean effectively. These impurities can easily get into the inside of the valve core, causing pipeline contamination and damage to the ball valve. Furthermore, there is a lack of effective cleaning components.

Method used

A self-cleaning ball valve structure was designed, which includes a filter screen, a cleaning component, a sealing component, and a collection component. The cleaning brush cleans impurities from the filter screen, the sealing component prevents impurities from entering the valve core, and the collection component collects impurities, making cleaning easy.

Benefits of technology

It achieves the self-cleaning function of the filter screen, preventing impurities from entering the valve core, protecting the inside of the ball valve, reducing pipeline contamination and damage, and improving the service life of the ball valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ball valves, and provides a self-cleaning ball valve which comprises a ball valve body and a filter screen fixedly installed on one side of an inner cavity of the ball valve body, a cleaning mechanism is arranged on one side of the filter screen, collecting assemblies are arranged on the two sides of the bottom of the ball valve body, and a sealing assembly is arranged on the other side of the inner cavity of the ball valve body. When the self-cleaning ball valve is used, self-cleaning of the ball valve body can be achieved through the arrangement of the filter screen, impurities attached to the filter screen can be cleaned through vertical movement of the cleaning brush, part of the impurities can be squeezed to the other side of the filter screen by the cleaning brush in the cleaning process, the effect of shielding the impurities again can be achieved through the arrangement of the sealing assembly, and the service life of the self-cleaning ball valve is prolonged. And by arranging the collecting shells on the two sides, impurities can be better collected, and workers can conveniently clean the impurities.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of ball valve, concretely relates to a self-cleaning ball valve. BACKGROUND

[0002] Ball valves are widely used in petroleum refining, long-distance pipelines, chemical industry, papermaking, pharmaceutical industry, water conservancy, electric power, municipal administration, steel industry and other industries, and play an important role in the national economy. Ball valves are mainly used for cutting off, distributing and changing the flow direction of medium in pipelines. Due to water quality, some liquids contain a large amount of particulate impurities, which not only wear out the internal part of the ball valve and reduce the sealing performance over a long period of time, but also affect the health of the water.

[0003] The existing self-cleaning ball valve usually sets a filter screen to filter the impurities in water, thereby realizing self-cleaning. However, the filter screen is covered with impurities after long-term use, and the existing device lacks a component for cleaning the impurities on the filter screen. In addition, the impurities on the filter screen are scraped by the scraping strip, and part of the impurities can easily squeeze out of the filter screen and enter the valve core side, thereby causing the impurities to be unable to be discharged outside the ball valve body, and when the ball valve is started again, the impurities are washed away with the flowing water, which still causes pipeline pollution and damage to the internal part of the ball valve.

[0004] In view of this, the utility model provides a self-cleaning ball valve. UTILITY MODEL CONTENTS

[0005] The utility model provides a self-cleaning ball valve, which solves the related technical problems.

[0006] The technical scheme of the utility model is as follows: a self-cleaning ball valve, comprising a ball valve body and a filter screen fixedly installed at one side of the inner cavity of the ball valve body, one side of the filter screen is provided with a cleaning component, both sides of the bottom of the ball valve body are provided with a collecting component, and the other side of the inner cavity of the ball valve body is provided with a sealing component.

[0007] The sealing component comprises a fixed plate fixedly installed at the other side of the top of the inner cavity of the ball valve body and a baffle movably installed at one side of the bottom of the fixed plate, the right side of the baffle is movably installed with an arc-shaped rod, the other end of the arc-shaped rod is movably installed with a moving block, the top of the moving block is movably installed with a screw rod, the output shaft of the screw rod is movably installed on the ball valve body through threads, the output end of the screw rod is fixedly installed with a rotating disc, one side of the screw rod is fixedly installed with an L-shaped guide rod, and the output shaft of the L-shaped guide rod is slidably installed on the ball valve body.

[0008] Preferably, the cleaning component comprises a cleaning brush attachedly installed below one side of the filter screen and a threaded sleeve fixedly installed at one side of the cleaning brush, a threaded rod is movably installed on the threaded sleeve, the bottom end of the threaded rod is movably installed on the bottom of the inner cavity of the ball valve body, the output shaft of the threaded rod is movably installed on the ball valve body, and the top end of the threaded rod is fixedly installed with a knob.

[0009] Preferably, the left side of the threaded sleeve is fixedly installed with a limiting plate, and a limiting rod is slidably installed on the limiting plate and fixedly installed at both ends in the inner cavity of the ball valve body.

[0010] Preferably, the collecting assembly comprises a vertical plate fixedly installed at one side of the bottom of the ball valve body and a collecting shell fixedly installed at the bottom of the vertical plate, the collecting shell and the ball valve body are connected through a blowdown pipe, the outer side of the blowdown pipe is provided with a valve, a drain pipe is insertedly installed at the bottom of the collecting shell, and the inner cavities of the collecting shell are fixedly installed with baffles at both sides, the top of each baffle is attached with a connecting plate, the opposite side of each connecting plate is fixedly installed with a screen, one side of one screen is fixedly installed with a pull rod, and the inner cavities of adjacent dismounting openings are located at the output shaft of the pull rod.

[0011] Preferably, one side of the screen on the other side is fixedly installed with a clamping plate, the output shaft of the clamping plate is located in the inner cavity of the adjacent dismounting opening, one side of the collecting shell is fixedly installed with a flat plate, a plug rod is movably installed on the flat plate, the top end of the plug rod is insertedly installed in the bottom of the flat plate through a plug hole, and the plug hole is formed in the bottom of the flat plate.

[0012] Preferably, the outer side of the plug rod is movably sleeved with a spring, and the two ends of the spring are fixedly installed on the plug rod and the flat plate, respectively.

[0013] The self-cleaning ball valve can realize self-cleaning of the ball valve body through the setting of the filter screen, the impurities attached to the filter screen can be cleaned through the up-down movement of the cleaning brush, part of the impurities can be extruded to the other side of the filter screen by the cleaning brush during cleaning, the sealing assembly can play the role of shielding the impurities again, and the two collecting shells can better collect the impurities, which is convenient for the cleaning of the staff. BRIEF DESCRIPTION OF DRAWINGS

[0014] The utility model makes further detailed explanation in combination with the drawings and specific embodiment.

[0015] Figure 1 It is the front view of the utility model;

[0016] Figure 2 It is the front view of the utility model;

[0017] Figure 3 It is the Figure 1 Enlarged view of A;

[0018] Figure 4 It is the Figure 1 Enlarged view of B.

[0019] Fig. 1, ball valve body; 2, filter screen; 3, knob; 4, collection shell; 5, screen; 6, threaded rod; 7, limiting rod; 8, threaded sleeve; 9, connecting plate; 10, spring; 11, flat plate; 12, insertion rod; 13, cleaning brush; 14, fixed plate; 15, baffle; 16, arc-shaped rod; 17, screw rod; 18, L-shaped guide rod. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and not to limit the utility model.

[0021] The specific implementation of the utility model will be described in detail below in combination with specific examples.

[0022] The utility model embodiment provides a kind of self-cleaning ball valve, as shown in Figures 1-4 Fig. 1, ball valve body; 2, filter screen; 3, knob; 4, collection shell; 5, screen; 6, threaded rod; 7, limiting rod; 8, threaded sleeve; 9, connecting plate; 10, spring; 11, flat plate; 12, insertion rod; 13, cleaning brush; 14, fixed plate; 15, baffle; 16, arc-shaped rod; 17, screw rod; 18, L-shaped guide rod.

[0023] The sealing assembly includes a fixed plate 14 fixedly installed at the other side of the top of the ball valve body 1 and a baffle 15 movably installed at the one side of the bottom of the fixed plate 14, the right side of the baffle 15 movably installs arc-shaped rod 16, the other end of arc-shaped rod 16 movably installs moving block, the top of moving block movably installs screw rod 17, screw rod 17 is movably installed on moving block by bearing, the top of screw rod 17 movably installs screw rod 17, and the output shaft of screw rod 17 is movably installed on ball valve body 1 by thread, the output end of screw rod 17 is fixedly installed with rotary table, the one side of screw rod 17 is fixedly installed with L-shaped guide rod 18, and the output shaft of L-shaped guide rod 18 is slidably installed on ball valve body 1.

[0024] It should be noted that when using ball valve body 1, rotary table can be rotated to drive screw rod 17 to rotate, screw rod 17 will drive moving block to move upward under the action of thread when rotating, and moving block will drive arc-shaped rod 16 to move upward when moving upward, so as to drive baffle 15 to unfold to the right, at this time, ball valve body 1 can be used, in addition, the setting of baffle 15 can also squeeze impurities on filter screen 2 to the right side of filter screen 2 when cleaning, so as to block impurities, avoid causing pipeline pollution and damaging the inside of ball valve body 1.

[0025] In the embodiment of the utility model, as Figures 1-3As shown, the cleaning assembly comprises a cleaning brush 13 mounted on the lower side of the filter screen 2, and a threaded sleeve 8 fixedly mounted on the side of the cleaning brush 13, and a threaded rod 6 movably installed on the threaded sleeve 8, and the bottom end of the threaded rod 6 movably installed on the bottom of the inner cavity of the ball valve body 1, and the output shaft of the threaded rod 6 movably installed on the ball valve body 1, and the knob 3 fixedly installed on the top end of the threaded rod 6.

[0026] It should be noted that the filter screen 2 can be cleaned after long-term use, and rotating the knob 3 drives the threaded rod 6 to rotate, and the threaded rod 6 rotates to drive the threaded sleeve 8 to move up and down, and the threaded sleeve 8 moves up and down to drive the cleaning brush 13 to clean the impurities on the filter screen 2, so as to avoid the impurities from blocking the filter screen 2.

[0027] In the embodiment of the utility model, as shown in Figures 1-3 As shown, the left side of the threaded sleeve 8 is fixedly installed with a limiting plate, and the limiting plate is slidably installed with a limiting rod 7, and the two ends of the limiting rod 7 are fixedly installed in the inner cavity of the ball valve body 1.

[0028] It should be noted that when the threaded sleeve 8 moves up and down, the limiting plate moves up and down on the outside of the limiting rod 7, thereby limiting the movement of the threaded sleeve 8.

[0029] In the embodiment of the utility model, as shown in Figures 1-3 As shown, the collecting assembly comprises a vertical plate fixedly installed on one side of the bottom of the ball valve body 1 and a collecting shell 4 fixedly installed on the bottom of the vertical plate, and the collecting shell 4 and the ball valve body 1 are connected through a blowdown pipe, and the outer side of the blowdown pipe is provided with a valve, and the bottom of the collecting shell 4 is insertedly installed with a drain pipe, and the two sides of the inner cavity of the collecting shell 4 are fixedly installed with a partition plate, and the top of the partition plate is fixedly installed with a connecting plate 9, and the opposite side of the connecting plate 9 is fixedly installed with a screen 5, and one side of the screen 5 is fixedly installed with a pull rod, and the two sides of the collecting shell 4 are provided with a dismounting opening, and the output shaft of the pull rod is located in the inner cavity of the adjacent dismounting opening.

[0030] It should be noted that when the impurities on the filter screen 2 are cleaned, the valve can be opened to make the impurities enter the inner cavity of the collecting shell 4 through the blowdown pipe, and the screen 5 can be arranged to make the impurities stay on it, which is convenient for dismounting and cleaning, and the other collecting shell 4 can collect the impurities squeezed to the right side of the filter screen 2, and the baffle 15 can be restored, and then the ball valve body 1 is restored to water, and the water flow can flush away the impurities squeezed to the right side of the filter screen 2, and the other collecting shell 4 can collect and process the impurities, and the screen 5 can be dismounted and cleaned according to needs.

[0031] In the embodiment of the utility model, as shown in Figures 1-3As shown, the one side of the other side of the screen 5 is fixedly installed with a clamping plate, and the output shaft of the clamping plate is located in the inner cavity of the adjacent dismounting port, and the one side of the collecting shell 4 is fixedly installed with a flat plate 11, the flat plate 11 is movably penetrated and installed with a plug rod 12, the top end of the plug rod 12 is inserted and installed in the bottom of the flat plate 11 through a plug hole, and the plug hole is opened in the bottom of the flat plate 11.

[0032] It should be noted that the plug rod 12 is pulled down, and the plug rod 12 moves away from the inner cavity of the plug hole when it is pulled down, at this time, the screen 5 can be driven to move by pulling the pull rod, so as to move to the inner cavity of the collecting shell 4 through the dismounting port, that is, the dismounting can be completed.

[0033] In the embodiment of the utility model, as shown in the figure, Figures 1-3 As shown, the outside of the plug rod 12 movably sheaths a spring 10, and the two ends of the spring 10 are fixedly installed on the plug rod 12 and the flat plate 11 respectively.

[0034] It should be noted that the plug rod 12 can be restored under the action of the spring 10 after being pulled down to the appropriate position, and then being loosened.

[0035] The above embodiments are only used to illustrate the technical scheme of the utility model, and not to limit the protection scope of the utility model. Obviously, the described embodiments are only some of the embodiments of the utility model, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope to be protected by the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete or make other adjustments to the features in each embodiment of the utility model according to the circumstances without creative labor, so as to obtain different other technical schemes without departing from the concept of the utility model. These technical schemes also belong to the scope to be protected by the utility model.

Claims

1. A self-cleaning ball valve, comprising a ball valve body (1) and a filter screen (2) fixedly installed on one side of the inner cavity of the ball valve body (1), characterized in that, The filter screen (2) is provided with a cleaning component on one side, and the ball valve body (1) is provided with a collection component on both sides of the bottom, and the ball valve body (1) is provided with a sealing component on the other side of the inner cavity. The sealing assembly includes a fixed plate (14) fixedly installed on the other side of the top of the inner cavity of the ball valve body (1) and a baffle (15) movably installed on the bottom side of the fixed plate (14). An arc rod (16) is movably installed on the right side of the baffle (15), and a moving block is movably installed on the other end of the arc rod (16). A screw (17) is movably installed on the top of the moving block, and the output shaft of the screw (17) is movably installed on the ball valve body (1) by a thread. A turntable is fixedly installed at the output end of the screw (17), and an L-shaped guide rod (18) is fixedly installed on one side of the screw (17). The output shaft of the L-shaped guide rod (18) is slidably installed through the ball valve body (1).

2. The self-cleaning ball valve according to claim 1, characterized in that, The cleaning assembly includes a cleaning brush (13) fitted and installed below one side of the filter screen (2) and a threaded sleeve (8) fixedly installed on one side of the cleaning brush (13). A threaded rod (6) is movably installed through the threaded sleeve (8), and the bottom end of the threaded rod (6) is movably installed on the bottom of the inner cavity of the ball valve body (1). The output shaft of the threaded rod (6) is movably installed through the ball valve body (1), and a knob (3) is fixedly installed on the top end of the threaded rod (6).

3. A self-cleaning ball valve according to claim 2, characterized in that, A limiting plate is fixedly installed on the left side of the threaded sleeve (8), and a limiting rod (7) is slidably installed through the limiting plate. Both ends of the limiting rod (7) are fixedly installed in the inner cavity of the ball valve body (1).

4. A self-cleaning ball valve according to claim 1, characterized in that, The collection assembly includes a vertical plate fixedly installed on one side of the bottom of the ball valve body (1) and a collection housing (4) fixedly installed on the bottom of the vertical plate. The collection housing (4) and the ball valve body (1) are connected by a drain pipe. A valve is provided on the outside of the drain pipe. A drain pipe is inserted into the bottom of the collection housing (4). Partitions are fixedly installed on both sides of the inner cavity of the collection housing (4). A connecting plate (9) is attached to the top of each partition. A mesh (5) is fixedly installed on the opposite side of each connecting plate (9). A pull rod is fixedly installed on one side of one mesh (5). A disassembly port is opened on both sides of the collection housing (4). The output shaft of the pull rod is located in the inner cavity of the adjacent disassembly port.

5. A self-cleaning ball valve according to claim 4, characterized in that, A snap-fit ​​plate is fixedly installed on one side of the mesh (5) on the other side, and the output shaft of the snap-fit ​​plate is located in the inner cavity of the adjacent disassembly port. A flat plate (11) is fixedly installed on one side of the collection shell (4). A plug rod (12) is movably installed through the flat plate (11). The top end of the plug rod (12) is inserted into the bottom of the flat plate (11) through a plug hole, and the plug hole is opened at the bottom of the flat plate (11).

6. A self-cleaning ball valve according to claim 5, characterized in that, A spring (10) is movably sleeved on the outside of the insertion rod (12), and the two ends of the spring (10) are fixedly installed on the insertion rod (12) and the plate (11) respectively.