Light angle adjusting device of LED car lamp

By introducing ball bearings and drive gears into LED vehicle lights, the problem of inflexible light angle adjustment has been solved, enabling flexible light adjustment under different road conditions and improving safety.

CN223709511UActive Publication Date: 2025-12-23ZHONGSHAN ZELI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520232690.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-23
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Existing LED vehicle lights have difficulty adjusting the beam angle flexibly under different road conditions and environments, resulting in poor lighting performance and affecting traffic safety.

Method used

A light angle adjustment device is designed, comprising a lamp body, a hemispherical shell, ball bearings, a rack and pinion, and a drive gear. The rolling friction of the ball bearings in the rolling groove is converted into sliding friction, reducing the rotational friction of the lamp body. The flexible angle adjustment of the lamp body is achieved by the meshing of the drive gear and the rack.

Benefits of technology

It enables flexible angle adjustment of LED vehicle lights under different road conditions, improves lighting adaptability and safety, reduces friction when the light body rotates, and improves adjustment sensitivity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223709511U_ABST
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Abstract

The light angle adjusting device of the LED car lamp comprises a lamp body and a hemispherical shell, the hemispherical shell used for bearing the lamp body is installed on the rear side of the lamp body, rolling grooves used for installing balls are formed in the top and the bottom of the lamp body, a rack used for being meshed with a driving gear is arranged on the rear side of the lamp body, and the rack is of an arc-shaped structure. The upper portion and the lower portion of the inner side of the hemispherical shell are each provided with a set of sliding grooves used for sliding of the balls, and the rear side of the hemispherical shell is provided with an extending-out opening used for extending out of the rack in a penetrating mode. By arranging a driving gear and a rack, the driving gear rotates to drive the rack to rotate, then the lamp body is driven to adjust the angle up and down, and then the driving light requirements of different road sections can be flexibly met.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of car light, especially relates to a light angle adjusting device of LED car light. BACKGROUND

[0002] LED car light is a kind of automobile lighting equipment using light-emitting diode as light source.Compared with traditional halogen lamp and xenon lamp, LED car light has higher energy efficiency, longer service life and better brightness performance.It is usually used in the front headlamp, tail light, turn signal, fog lamp and in-car lighting of automobile and other parts.In actual use, the requirement of light is different under different road conditions and environmental conditions, when driving on urban road, the illumination range of short distance may be needed, while on the highway or rural road, high beam is needed to ensure farther sight, secondly, when meeting or following, the direct light may cause the driver of opposite vehicle or front vehicle to be dazzled, influence traffic safety, therefore a new structure is proposed to solve the above problems. SUMMARY

[0003] In view of the deficiencies in the prior art, the utility model aims at providing a light angle adjusting device of LED car light to solve the problems in the background art.

[0004] The utility model discloses the following technical scheme realizes: a light angle adjusting device of LED car light, it includes: lamp body and hemispherical shell, the lamp body rear side is equipped with a hemispherical shell for supporting lamp body, the lamp body top and bottom are equipped with a rolling groove for installing ball;

[0005] The lamp body rear side is equipped with a rack for engaging with driving gear, the rack is arc structure, the hemispherical shell inner side top and bottom are each equipped with a group of sliding groove for the sliding of ball, the hemispherical shell rear side is equipped with a outlet for the extension of rack.

[0006] As a preferred implementation, the radius length of the lamp body rear side matches the radius length of the hemispherical shell inner side, the left and right sides of the lamp body are each equipped with a group of rotating grooves for interfacing with the support plate.

[0007] As a preferred implementation, the rear side of the support plate is connected and fixed with the rear side of the lamp shell, the front inner side of the support plate is respectively connected with the two groups of rotating grooves of the left and right sides of the lamp body through two groups of rotating shafts.

[0008] As a preferred implementation, the hemispherical shell is provided with a group of fixing grooves on each of the left and right sides for fixed connection with the support plates, the two groups of fixing grooves are fixed with two groups of fixing shafts installed on the inner side of the front of the support plates respectively, the hemispherical shell is fixed between the two groups of support plates and remains stationary, the rear side of the lamp body rotates inside the hemispherical shell, so the rotating shaft rotates inside the rotating groove, ensuring that the lamp body can rotate freely between the two groups of support plates.

[0009] As a preferred implementation, the inner arc surface of the rack is glued to the rear side of the lamp body, the length of the rack is equal to one half of the length of the extension port, and the width and thickness of the rack are matched with the width and depth of the extension port.

[0010] As a preferred implementation, the outer arc surface of the rack is engaged with the front side of the driving gear, the driving gear is installed inside the rear side of the lamp shell, the driving gear is connected with the output end of the motor installed inside the rear side of the lamp shell through a shaft coupling, the motor is a servo motor, the motor is glued to a servo system, the shell controls the rotating direction and angle of the motor, the motor drives the driving gear to rotate, thereby driving the rack to move, and then driving the lamp body to adjust the angle up and down.

[0011] As a preferred implementation, the ball is installed inside the rolling groove, and the side of the rolling groove away from the center of the lamp body is of an open structure, and the side of the ball away from the center of the lamp body extends outside the rolling groove.

[0012] As a preferred implementation, the radius length of the ball is matched with the radius length of the rolling groove, and the radius length of the ball is matched with the width and depth of the sliding groove, the sliding friction between the rear side of the lamp body and the inner side of the hemispherical shell can be converted into the rolling friction of the ball inside the rolling groove through the rotation of the ball inside the rolling groove, so the friction force received by the lamp body during rotation can be significantly reduced, and the up and down adjustment of the lamp body is more sensitive.

[0013] After the above technical scheme is adopted, the beneficial effects of the present application are as follows: through the setting of the rolling groove, the ball and the sliding groove, when the lamp body rotates up and down inside the hemispherical shell, the ball rolls inside the rolling groove due to the friction with the inner side of the sliding groove, thereby converting the sliding friction between the lamp body and the hemispherical shell into the rolling friction of the ball, and greatly reducing the friction force of the lamp body during rotation, so that the up and down adjustment of the lamp body is more sensitive, through the setting of the driving gear and the rack, the rack extends out of the rear side of the hemispherical shell through the extension port and is engaged with the driving gear, when the driving gear rotates, the driving gear drives the rack to rotate, thereby controlling the up and down adjustment angle of the lamp body inside the hemispherical shell through the rack, and then the lamp body can be adjusted up and down inside the lamp shell under the driving of the driving gear, thereby flexibly adapting to the demand of the driving light of different road sections. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0015] Figure 1 It is a schematic view of the light angle adjusting device of the LED vehicle lamp of the present application.

[0016] Figure 2 It is a connection schematic view of the lamp body and the hemispherical shell in the light angle adjusting device of the LED vehicle lamp of the present application.

[0017] Figure 3 It is a structure schematic view of the lamp body in the light angle adjusting device of the LED vehicle lamp of the present application.

[0018] Figure 4 It is a structure schematic view of the hemispherical shell in the light angle adjusting device of the LED vehicle lamp of the present application.

[0019] Figure 5 It is a structure schematic view of the hemispherical shell in the light angle adjusting device of the LED vehicle lamp of the present application. Figure 3

[0020] In the figure, 100-lamp body, 101-rotary groove, 102-rolling groove, 110-rack, 120-rolling ball;

[0021] 200-hemispherical shell, 201-fixing groove, 202-sliding groove, 203-outlet;

[0022] 300-supporting plate;

[0023] 400-driving gear. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0025] Please refer to Figures 1 to 5 : a light angle adjusting device of an LED vehicle lamp, comprising: a lamp body 100 and a hemispherical shell 200, the hemispherical shell 200 is installed on the rear side of the lamp body 100 for supporting the lamp body 100, and a rolling groove 102 for installing a rolling ball 120 is formed on the top and bottom of the lamp body 100.​

[0026] The rear side of the lamp body 100 is provided with a rack 110 for engaging with the driving gear 400. The rack 110 is arc-shaped structure. The inner side of the hemispherical shell 200 is provided with a group of sliding grooves 202 above and below for sliding of the ball 120. The rear side of the hemispherical shell 200 is provided with an outlet 203 for extending the rack 110.

[0027] The radius length of the rear side of the lamp body 100 matches the radius length of the inner side of the hemispherical shell 200. The left and right sides of the lamp body 100 are each provided with a group of rotating grooves 101 for abutting with the support plate 300.

[0028] The rear side of the support plate 300 is connected and fixed with the rear side of the lamp shell. The front inner side of the support plate 300 is movably connected with the two groups of rotating grooves 101 on the left and right sides of the lamp body 100 through two groups of rotating shafts.

[0029] The left and right sides of the hemispherical shell 200 are each provided with a group of fixed grooves 201 for fixed connection with the support plate 300. The two groups of fixed grooves 201 are fixed with the two groups of fixed shafts installed on the front inner side of the support plate 300. The hemispherical shell 200 is fixed between the two groups of support plates 300 and remains stationary. The rear side of the lamp body 100 rotates inside the hemispherical shell 200, so the rotating shaft rotates inside the rotating groove 101, ensuring that the lamp body 100 can freely rotate between the two groups of support plates 300.

[0030] The inner arc surface of the rack 110 is glued with the rear side of the lamp body 100. The length of the rack 110 is equal to half the length of the outlet 203. The width and thickness of the rack 110 match the width and depth of the outlet 203.

[0031] The outer arc surface of the rack 110 engages with the front side of the driving gear 400. The driving gear 400 is embeddedly installed on the rear side of the lamp shell. The driving gear 400 is connected with the output end of the motor embeddedly installed on the rear side of the lamp shell through a shaft coupling. The motor is a servo motor. The motor is connected with a servo system, which can control the rotation direction and rotation angle of the motor. The motor drives the driving gear 400 to rotate, thereby driving the rack 110 to move, and then driving the lamp body 100 to adjust the angle up and down.

[0032] The ball 120 is embeddedly installed inside the rolling groove 102. The side of the rolling groove 102 away from the center of the lamp body 100 is an open structure. The side of the ball 120 away from the center of the lamp body 100 extends outside the rolling groove 102.

[0033] The radius length of the ball 120 matches the radius length of the rolling groove 102, and the radius length of the ball 120 matches the width and depth of the sliding groove 202. By rotating the ball 120 inside the rolling groove 102, the sliding friction between the rear side of the lamp body 100 and the inner side of the hemispherical shell 200 can be converted into the rolling friction of the ball 120 inside the rolling groove 102, thereby significantly reducing the friction received by the lamp body 100 when rotating, making the up and down adjustment of the lamp body 100 more sensitive.

[0034] Embodiment 1: Please refer to Figures 1 to 5 In actual use, the lamp body 100 is installed inside the lamp shell, and the rotating grooves 101 on the left and right sides of the lamp body 100 are respectively connected to the two groups of rotating shafts on the front inner sides of the two groups of support plates 300 on the left and right sides of the lamp body 100, so that the lamp body 100 can be conveniently rotated. The rear side of the lamp body 100 is placed inside the hemispherical shell 200, and the two groups of fixed grooves 201 opened on the left and right sides of the hemispherical shell 200 are respectively connected to the two groups of fixed shafts on the rear side of the two groups of rotating shafts, so that the position of the hemispherical shell 200 is fixed between the two groups of support plates 300, thereby facilitating the rotation of the rear side of the lamp body 100 inside the hemispherical shell 200. The rear side of the rack 110 glued to the rear side of the lamp body 100 passes through the outlet 203 opened through the rear side of the hemispherical shell 200, and the rear side of the rack 110 is engaged with the front side of the drive gear 400 embedded and installed on the rear side of the lamp shell.

[0035] The drive gear 400 rotates counterclockwise under the drive of the motor, and the motor is a servo motor connected with a servo system, which can control the rotation direction and rotation angle of the motor (the motor is a prior art, and its internal structure and working principle will not be described here). The motor rotates counterclockwise, driving the drive gear 400 to rotate counterclockwise, thereby driving the rack 110 to move upward inside the outlet 203. Since the rack 110 is glued to the rear side of the lamp body 100, the lamp body 100 moves downward when the rack 110 moves upward, thereby adjusting the illumination angle of the lamp body 100 downward. Similarly, the motor can be rotated clockwise to control the drive gear 400 to rotate clockwise, thereby driving the rack 110 to move downward, and then driving the lamp body 100 to adjust the illumination angle upward. Therefore, the final effect is that the engagement between the drive gear 400 and the rack 110 can control the up and down adjustment of the angle of the lamp body 100 inside the lamp shell, thereby adapting to the demand of the running light of different road sections.

[0036] Embodiment 2: Please refer to Figure 4 and Figure 5When the rear side of the lamp body 100 rotates inside the hemispherical shell 200, the top of the rolling ball 120 embedded in the rolling groove 102 at the top of the lamp body 100 contacts the inner side of the sliding groove 202 at the top of the inner side of the hemispherical shell 200, and the bottom rolling ball 120 of the lamp body 100 contacts the inner side of the sliding groove 202 at the bottom of the inner side of the hemispherical shell 200. When the lamp body 100 rotates downward, the upper rolling ball 120 slides from the right side of the upper sliding groove 202 to the left side of the upper sliding groove 202, so that the upper rolling ball 120 rotates inside the upper rolling groove 102, and the lower rolling ball 120 slides from the left side of the lower sliding groove 202 to the right side of the lower sliding groove 202, and the lower rolling ball 120 rotates inside the lower rolling groove 102. Then, through the arrangement of the two groups of rolling balls 120, the direct contact between the outer side of the lamp body 100 and the inner side of the hemispherical shell 200 is avoided, so that the sliding friction between the outer side of the lamp body 100 and the inner side of the hemispherical shell 200 is converted into the rolling friction of the rolling ball 120 inside the rolling groove 102, thereby greatly reducing the friction when the lamp body 100 rotates, and making the lamp body 100 more sensitive when adjusting up and down.

[0037] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A light angle adjustment device for an LED vehicle lamp, comprising: Lamp body (100) and hemisphere shell (200) characterized in that: the lamp body (100) rear side is provided with a hemisphere shell (200) for supporting the lamp body (100), the lamp body (100) top and bottom are provided with a rolling groove (102) for installing the ball (120); The lamp body (100) rear side is provided with a rack (110) for engaging with the driving gear (400), the rack (110) is an arc structure, the hemisphere shell (200) inner side top and bottom are each provided with a group of sliding grooves (202) for sliding the ball (120), the hemisphere shell (200) rear side is provided with a through hole (203) for extending the rack (110).

2. The light angle adjusting device of an LED vehicle lamp according to claim 1, characterized in that: The lamp body (100) rear side radius length matches the hemisphere shell (200) inner side radius length, the lamp body (100) left and right sides are each provided with a group of rotating grooves (101) for abutting the support plate (300).

3. The light angle adjusting device of an LED vehicle lamp according to claim 2, wherein: The support plate (300) rear side is connected and fixed with the lamp shell rear side, the support plate (300) front inner side is movably connected with the two groups of rotating grooves (101) on the left and right sides of the lamp body (100) through two groups of rotating shafts.

4. The apparatus according to claim 2, wherein the light angle adjusting device is a LED vehicle lamp. The hemisphere shell (200) left and right sides are each provided with a group of fixed grooves (201) for fixedly connecting with the support plate (300), the two groups of fixed grooves (201) are respectively fixed with the two groups of fixed shafts installed on the support plate (300) front inner side.

5. The LED vehicle light angle adjustment device as described in claim 1, characterized in that: The rack (110) inner arc surface is glued with the lamp body (100) rear side, the rack (110) length is equal to half of the length of the through hole (203), the rack (110) width and thickness match the through hole (203) width and depth.

6. The apparatus according to claim 5, wherein the light angle adjusting device is a LED vehicle lamp. The rack (110) outer arc surface engages with the driving gear (400) front side, the driving gear (400) is inlaidly installed on the lamp shell rear side, the driving gear (400) is connected with the motor output end inlaidly installed on the lamp shell rear side through a shaft coupling.

7. The LED vehicle light angle adjustment device as described in claim 6, characterized in that: The ball (120) is inlaidly installed inside the rolling groove (102), the side of the rolling groove (102) away from the lamp body (100) center is an open structure, the side of the ball (120) away from the lamp body (100) center extends outside the rolling groove (102).

8. The apparatus according to claim 7, wherein the light angle adjusting device is a LED vehicle lamp. The ball (120) radius length matches the rolling groove (102) radius length, the ball (120) radius length matches the sliding groove (202) width and depth.