Heater performance comprehensive debugging table
By designing a comprehensive heater performance testing platform that integrates current, voltage, water temperature, and exhaust gas temperature detection, the operation process is simplified, solving the problems of complex structure and resource waste in existing technologies, and realizing efficient heater performance testing and water resource recycling.
Patent Information
- Application Number
- CN202423223155.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing heater performance testing equipment is complex in structure, difficult to operate, and wastes a lot of resources, failing to effectively test multiple performance parameters of the heater.
A comprehensive heater performance testing platform was designed, including a control cabinet, heater, circulating water tank, and tool table. Wastewater is recycled and reused through circulating water pipes. An ammeter, voltmeter, water temperature meter, and exhaust gas temperature meter are integrated to simplify the operation process.
This enables simple testing of heater performance and recycling of water resources, improving testing efficiency and saving water resources.
Smart Images

Figure CN223711735U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of heater test, specifically is a kind of heater performance comprehensive commissioning platform. BACKGROUND
[0002] In the field of heater application, the good and bad of each performance index of heater directly affects the market share occupancy rate, heater needs to ignite, combustion, detects exhaust emission, detects water temperature, exhaust temperature, voltage, current and other parameters are important indicators to reflect the performance of heater, and it is particularly important to test each performance parameter of heater after sample development and in later batch production stage, and it is necessary, to ensure that the performance of heater meets the requirements, various performance parameters of heater need to be comprehensively tested.
[0003] Such as the patent application with the publication number CN111811855A in prior art, complex structure, difficult operation, not using circulating water, resulting in a large amount of resource waste.Therefore, a kind of heater performance comprehensive commissioning platform is needed to solve the above technical problems. UTILITY MODEL CONTENT
[0004] Therefore, the utility model provides a kind of heater performance comprehensive commissioning platform, compared with the performance detection of traditional heater, simple structure, easy operation, various performance parameters of heater can be tested by tool platform, and waste water can be recycled by circulating water pipe, to ensure the reusability of water resources.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A kind of heater performance comprehensive commissioning platform, including control cabinet, heater, circulating large water tank and tool platform, the side of the control cabinet is fixedly connected with tool platform, the tool platform is laid with water receiving tray, the tool platform and water receiving tray are all provided with waste water discharge hole, drain hole, smoke exhaust hole and oil return hole, the waste water discharge hole and drain hole are connected with circulating large water tank pipeline by waste water discharge pipe and circulating water pipe respectively, the water receiving tray is installed with heater, the heater is connected with circulating small water tank by circulating pipeline, the circulating small water tank is connected with circulating large water tank, the heater is connected to oil receiving tank by oil pipe passing through oil return hole.
[0007] Further, the control panel, ammeter, voltmeter, water temperature meter and exhaust gas temperature meter are arranged on the control cabinet, the ammeter, voltmeter, water temperature meter and exhaust gas temperature meter are electrically connected with the control panel, and the control panel is provided with switches for controlling the ammeter, voltmeter, water temperature meter and exhaust gas temperature meter.
[0008] Further, an oil-water separator is arranged between the waste water discharge pipe and the circulating large water tank, and the oil-water separator is used for oil-water separation.
[0009] Further, a temperature sensor is arranged on a pipeline connected between the heater and the circulating small water tank, and the temperature sensor is electrically connected with the control panel.
[0010] Further, a thermocouple is arranged on the smoke exhaust pipe, and the thermocouple is electrically connected with the control panel.
[0011] Further, the water receiving tray has a height of 50 mm and is inclined by 10° to the waste water discharge hole.
[0012] Further, the circulating water pipe penetrates the drain hole and is 20 mm higher than the water receiving tray.
[0013] The utility model has the advantages that:
[0014] The utility model has the advantages that: BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only the embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained according to the provided drawings without the creative labor.
[0016] Fig. 1 It is the structural schematic view of the utility model;
[0017] Fig. 2 It is the structural side view of the utility model;
[0018] Fig. 3 It is the structural plan view of the utility model;
[0019] In the drawings, the following are:
[0020] 1-circulating small water tank;2-control cabinet;3-heater;4-tool table;5-water receiving tray;6-smoke exhaust pipe;7-circulating water pipe;8-oil pipe;9-waste water discharge pipe;10-waste water discharge hole;11-oil inlet hole;12-smoke exhaust hole;13-drain hole;14-control panel;15-voltage table;16-current table;17-water temperature table;18-waste gas temperature table. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0022] Please refer to the accompanying Figs. 1-3 The utility model provides a kind of heater performance comprehensive commissioning platform, including control cabinet 2, heater 3, circulating large water tank and tool table 4, one side of the control cabinet 2 is fixedly connected with tool table 4, tool table 4 is laid with water receiving tray 5, tool table 4 and water receiving tray 5 are all opened with waste water discharge hole 10, drain hole 13, smoke exhaust hole 12 and oil return hole 11, waste water discharge hole 10 and drain hole 13 are connected with circulating large water tank pipeline respectively by waste water discharge pipe 9 and circulating water pipe 7, water receiving tray 5 is installed with heater 3, heater 3 is connected with circulating small water tank 1 by circulating pipeline, circulating small water tank 1 is connected with circulating large water tank, circulating small water tank 1 and heater 3 are connected to form closed loop by pipeline, heater 3 is connected to oil receiving tank by oil pipe 8 passing through oil return hole 11, all above pipeline (waterway and oil way) are equipped with valve to control flow size, tool table 4 can also be provided with multiple heater 3 simultaneously for factory detection and debugging, when multiple heater 3 simultaneously for factory detection and debugging, each heater 3 is separately provided with circulating small water tank 1, for the independent circulation of heater 3, water of circulating small water tank 1 is pumped from circulating large water tank according to the need to add and extract.
[0023] Preferably, control panel 14, ammeter 16, voltmeter 15, water temperature table 17 and waste gas temperature table 18 are provided on the control cabinet 2, ammeter 16, voltmeter 15, water temperature table 17 and waste gas temperature table 18 are electrically connected with control panel 14, switch for controlling ammeter 16, voltmeter 15, water temperature table 17 and waste gas temperature table 18 is provided on control panel 14, ammeter 16 can detect the current of heater 3, voltmeter 15 can detect the voltage of heater 3, water temperature table 17 can detect the temperature of water flow in heater 3, and waste gas temperature table 18 can detect the temperature of exhaust gas of heater 3.
[0024] Preferably, an oil-water separator is further provided between the waste water discharge pipe 9 and the circulating large water tank, the oil-water separator is used for oil-water separation, the water flowing from the waste water discharge pipe 9 into the oil-water separator is separated by the oil-water separator, the pure water flows into the circulating large water tank, and the residual oil on the surface flows into the recovery barrel for unified treatment after collection.
[0025] Preferably, the heater 3 is provided with a temperature sensor on the pipeline connected with the circulating small water tank 1, the temperature sensor is electrically connected with the control panel 14, and the temperature sensor can detect the temperature of water flow in and out of the heater 3.
[0026] Preferably, the exhaust pipe 6 is also provided with a thermocouple, the thermocouple is electrically connected with the control panel 14, and the thermocouple can detect the temperature of exhaust gas.
[0027] Preferably, the water pan 5 is 50mm high and is inclined to the direction of the waste water drain hole 10 by 10°, since there is residual cooling liquid and diesel oil when the heater 3 is disassembled, the water pan 5 is inclined to the direction of the waste water drain hole 10 by 10°, so that the residual cooling liquid and diesel oil can flow out of the waste water drain hole 10.
[0028] Preferably, the circulating water pipe 7 penetrates the drain hole 13 and is 520mm higher than the water pan 5, so that waste water cannot directly flow into the drain hole 13 and cause water pollution.
[0029] The specific use method of the utility model is as follows:
[0030] The heater 3 is connected with various pipelines and wires, the switch of the heater 3 and the valve on the oil pipe 8 are opened, the water circulation is checked, when the water circulation is normal, the switch of the heater 3 and the valve on the oil pipe 8 are opened, the heater 3 starts to ignite and burn, the voltage table 15, the current table 16, the water temperature table 17 and the exhaust gas temperature table 18 on the control panel are used to detect the voltage, current, water temperature and exhaust gas temperature of the heater 3, whether the parameters are normal and qualified; when the water temperature of the heater 3 reaches 81℃ and stops, the water pump keeps circulating until the temperature decreases to 68℃, the heater 3 is started again, when the heater 3 is qualified, the heater 3 is closed, the valve connected with the circulating small water tank is closed, the water in the heater 3 flows into the circulating large water tank through the drain hole 13, the circulation of water resources is completed, since there is a small amount of cooling liquid in the disassembling process, the cooling liquid flows into the oil-water separator through the waste water drain pipe 9, after oil-water separation, the pure water flows into the circulating large water tank, the residual oil on the surface flows into the recovery barrel, and the oil is collected and treated, the performance of the heater 3 is tested.
[0031] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. For the device disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple, and the related parts can be referred to the method part.
[0032] The above description of disclosed embodiments enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A heater performance comprehensive commissioning station, characterized in that, Including control cabinet (2), heater (3), circulating large water tank and tool table (4), one side of the control cabinet (2) is fixedly connected with tool table (4), the tool table (4) is laid with water receiving tray (5), the tool table (4) and water receiving tray (5) are all provided with waste water discharge hole (10), drain hole (13), smoke exhaust hole (12) and oil return hole (11), the waste water discharge hole (10) and drain hole (13) are connected with circulating large water tank pipeline through waste water discharge pipe (9) and circulating water pipe (7) respectively, the water receiving tray (5) is provided with heater (3), the heater (3) is connected with circulating small water tank (1) through circulating pipeline, the circulating small water tank (1) is connected with circulating large water tank, the heater (3) is connected with smoke exhaust pipe (6) through smoke exhaust hole (12), the heater (3) is connected to oil receiving tank through oil pipe (8) penetrating oil return hole (11).
2. The heater performance comprehensive debugging table according to claim 1, characterized in that, The control panel (14), ammeter (16), voltmeter (15), water temperature meter (17) and exhaust gas temperature meter (18) are arranged on the control cabinet (2), the ammeter (16), voltmeter (15), water temperature meter (17) and exhaust gas temperature meter (18) are electrically connected with the control panel (14), and the control panel (14) is provided with switches for controlling the ammeter (16), voltmeter (15), water temperature meter (17) and exhaust gas temperature meter (18).
3. The heater performance comprehensive debugging table according to claim 1, characterized in that, The oil-water separator is further arranged between the waste water discharge pipe (9) and the circulating large water tank, and the oil-water separator is used for oil-water separation.
4. The heater performance comprehensive debugging table according to claim 2, characterized in that, The temperature sensor is arranged on the pipeline connected with the circulating small water tank (1) of the heater (3), and the temperature sensor is electrically connected with the control panel (14).
5. The heater performance comprehensive debugging table according to claim 2, characterized in that, The thermocouple is further arranged on the smoke exhaust pipe (6), and the thermocouple is electrically connected with the control panel (14).
6. The heater performance comprehensive debugging table according to claim 1, characterized in that, The height of the water receiving tray (5) is 50mm, and the water receiving tray (5) is inclined to the waste water discharge hole (10) by 10°.
7. The heater performance comprehensive debugging table according to claim 1, characterized in that, The circulating water pipe (7) penetrates the drain hole (13) and is 20mm higher than the water receiving tray (5).
Citation Information
Patent Citations
Comprehensive detection equipment and method for performance of fuel heater
CN111811855A