Special recovery processing equipment for running cigarette cartons
By designing a special recycling and processing equipment for stale cigarettes, a combination of negative pressure suction and a slicing blade, along with an S-curved guide tube, is used to automatically separate tobacco shreds and cigarette paper, solving the problem of inconvenient processing of stale cigarettes and improving recycling efficiency and tobacco shred quality.
Patent Information
- Application Number
- CN202520241654.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-14
AI Technical Summary
The lack of specialized tobacco processing equipment in the current technology leads to low efficiency of manual cutting and recycling, large waste of tobacco shreds and inconvenience of operation. Ordinary equipment will cause serious breakage of tobacco shreds during processing and has problems such as large equipment footprint.
A special recycling and processing device for cigarette packs was designed. It adopts a combination of negative pressure suction and slicing blade, combined with an S-curved guide tube to achieve automatic separation of tobacco shreds and cigarette paper. The position and depth of the slicing blade are adjustable, and the device is miniaturized and mobile.
It achieves automated recycling of cigarette packs, improves the quality of tobacco recycling, reduces labor costs, and features small size, easy operation, and reduced tobacco loss and equipment footprint.
Smart Images

Figure CN223715026U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a running strip tobacco recovery technical field, concretely relates to a special recovery treatment equipment for running strip tobacco. BACKGROUND
[0002] In the process of starting production of a medium-high speed cigarette making machine, a kind of tobacco strip wrapped with cigarette paper with different lengths is generated, which is called "running strip tobacco". The running strip tobacco cannot meet the conditions of continuing to produce qualified cigarettes, and the intact tobacco in it needs to be recovered and processed. At present, there is no special processing equipment for the running strip tobacco generated in the production process, or the processing equipment occupies a large area, and manual planing and cutting recovery consumes manpower, is low in efficiency and inconvenient to operate. If the running strip tobacco is processed by ordinary defective tobacco processing equipment, it is inconvenient to process, the tobacco is severely crushed, the tobacco is wasted, and the processing is degraded. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at the above-mentioned problems existing at present, provides a special recovery treatment equipment for running strip tobacco, solves the degradation of running strip tobacco, improves the degree of automation of processing, improves the quality of tobacco recovery, and has important value.
[0004] The technical scheme of the utility model is as follows:
[0005] A special recovery treatment equipment for running strip tobacco, comprising a main box body assembly, further comprising a conveying assembly, a planing and cutting assembly and a channel assembly, the planing and cutting assembly is arranged at the upper part in the main box body assembly through a planing and cutting mounting plate, an angle iron support is arranged above the center of the planing and cutting mounting plate, and the angle iron support is provided with the conveying assembly and a planing and cutting knife assembly; the conveying assembly comprises a conveying assembly support, a horn nozzle is arranged on the conveying assembly support, a negative pressure generator is connected with the horn nozzle, and a quick plug connector connectable with an air pipe is arranged on the negative pressure generator; the quick plug connector connects the air pipe to provide negative pressure suction at the horn nozzle and positive pressure blowing at the negative pressure generator; the lower side of the planing and cutting mounting plate is provided with the channel assembly, and an S-curved guide cylinder for separating tobacco and cigarette paper is arranged in the channel assembly.
[0006] Further, the planing and cutting knife assembly comprises a motor and a gear I arranged on the angle iron support, the motor is drivingly connected with a planing and cutting knife through a shaft coupling; a gear II is fixedly arranged on the motor, the gear II is engaged with the gear I, the gear II is an eccentric gear, and the gear I is a standard spur gear, which cooperates with the gear II; the cutting depth of the blade is adjusted by rotating the gear I and adjusting the gear II.
[0007] Further, the negative pressure generator comprises a negative pressure generator upper cavity and a negative pressure generator lower tube connected with each other; the negative pressure generator upper cavity is connected with the horn nozzle through a detection support, a pair of detection run-off cigarettes entering detection light fibers are arranged in the detection support; a quick connector is arranged on the negative pressure generator upper cavity; and the negative pressure generator lower tube is fixed on the angle iron support through a fixing support.
[0008] Further, the S-curved guide cylinder is connected with an air flow cover plate at the lower end outlet thereof, and a collecting box is arranged below the lower end outlet of the S-curved guide cylinder; the air flow cover plate has the same size as the upper opening of the collecting box.
[0009] Further, the angle iron support is further provided with a slicing outlet pipe through which the run-off cigarettes can enter, and the slicing outlet pipe is arranged on both sides of the angle iron support corresponding to the gear I.
[0010] Further, the slicing mounting plate is provided with an electromagnetic valve and a filtering pressure reducing valve, the filtering pressure reducing valve filters air and adjusts the size of air pressure, and the electromagnetic valve detects whether there is run-off cigarette through a time relay and an optical fiber.
[0011] Further, the slicing mounting plate is further provided with an observation glass window for observing whether the collecting box is full from the outside.
[0012] Further, the upper part and the periphery of the angle iron support are respectively provided with a cover I and a cover II.
[0013] Further, the top of the main box body assembly is provided with an upper cover plate, and the main box body assembly is provided with an electric cabinet door and a collecting box warehouse door corresponding to the slicing assembly and the collecting box.
[0014] Further, the electric cabinet door is provided with a double-color signal lamp for displaying whether the power supply system is normal; the side surface of the main box body assembly is provided with a wire hole connector through which a power supply line and an air pipe can pass; and the bottom of the main box body assembly is provided with a movable caster.
[0015] Compared with the prior art, the device has the beneficial effects that:
[0016] 1. A run-off cigarette special recycling device, which automatically sucks run-off cigarettes through negative pressure air suction and provides power for the run-off cigarettes through blowing mode, and completes slicing of the run-off cigarettes in combination with the action of a slicing knife.
[0017] 2. A run-off cigarette special recycling device, the position and slicing depth of the slicing knife of the device are adjustable, and can be adjusted according to different cigarette diameters, and the device has the characteristics of strong adaptability.
[0018] 3. A special recovery processing equipment for run-off cigarettes, the equipment is provided with an S-curved guide cylinder, after being sliced, the run-off cigarettes collide in the S-curved guide cylinder under the action of positive pressure blowing, and the tobacco and the cigarette paper are completely separated, after being sliced, the cigarette paper can be manually lifted out, and the separation of the cigarette paper and the tobacco is completed.
[0019] 4. A special recovery processing equipment for run-off cigarettes, the equipment adopts a single inlet station for processing the run-off cigarettes, has small volume and light weight, and is provided with bottom rollers for facilitating movement, and the equipment is moved according to the cigarette station of the run-off cigarettes during use, and is convenient and practical to operate. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 Structure diagram of the equipment of the present application Figure 1 .
[0021] Figure 2 Structure diagram of the equipment of the present application Figure 2 .
[0022] Figure 3 Connection diagram of the conveying assembly, the slicing assembly, the channel assembly and the collection box of the present application.
[0023] Figure 4 Structure diagram of the conveying assembly of the present application.
[0024] Figure 5 Structure diagram of the slicing assembly of the present application.
[0025] Figure 6 Internal use state diagram of the equipment of the present application.
[0026] Reference signs: 1 - main box assembly, 101 - upper cover plate, 102 - electric cabinet door, 103 - collection box warehouse door, 104 - double-color signal lamp, 105 - wire hole connector, 106 - trundle;
[0027] 2 - conveying assembly, 201 - horn nozzle, 202 - conveying assembly support, 203 - detection support, 204 - quick plug connector, 205 - upper cavity of negative pressure generator, 206 - fixed support, 207 - lower pipe of negative pressure generator;
[0028] 3 - slicing assembly, 301 - slicing mounting plate, 302 - angle iron support, 303 - slicing outlet pipe, 304 - gear I, 305 - motor, 306 - observation glass window, 307 - gear II, 308 - coupling, 309 - slicing knife, 310 - electromagnetic valve, 311 - filter pressure reducing valve, 312 - cover I, 313 - cover II;
[0029] 4 - channel assembly, 401 - S-curved guide cylinder, 402 - air flow cover plate;
[0030] 5 - collection box. DETAILED DESCRIPTION
[0031] It should be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0032] The features and performance of the present application will be further described in detail below with reference to the embodiments.
[0033] Please refer to Figures 1-6 A special recovery treatment equipment for running thread smoke, as shown in Figure 1 and Figure 2 , comprising a main box assembly 1, further comprising a conveying assembly 2, a planing assembly 3 and a channel assembly 4, as shown in Figure 3 and Figure 5 , the planing assembly 3 is arranged at the upper part in the main box assembly 1 through a planing mounting plate 301, an angle iron support 302 is arranged above the center of the planing mounting plate 301, the angle iron support 302 is provided with the conveying assembly 2 and the planing cutter assembly; as shown in Figure 4 , the conveying assembly 2 comprises a conveying assembly support 202, a horn nozzle 201 is arranged on the conveying assembly support 202, the horn nozzle 201 is connected with a negative pressure generator, and a quick plug connector 204 connectable with an air pipe is arranged on the negative pressure generator; the quick plug connector 204 is connected with the air pipe to provide negative pressure suction at the horn nozzle 201 and positive pressure blowing at the negative pressure generator; the lower side of the planing mounting plate 301 is provided with the channel assembly 4, and the channel assembly 4 is provided with an S-curved guide cylinder 401 capable of separating the tobacco and the cigarette paper.
[0034] As shown in Figure 5As shown, the slicing cutter assembly includes a motor 305 and a gear I 304 arranged on the angle iron support 302, the motor 305 is drivingly connected with the slicing cutter 309 through a shaft coupling 308; and the motor 305 is fixedly provided with a gear II 307, the gear II 307 is engaged with the gear I 304, and the gear II 307 is an eccentric gear, and the gear I 304 is a standard spur gear, which cooperates with the gear II 307, by rotating the gear I 304, the gear II 307 is adjusted, so that the cutting depth of the cutter blade is adjusted. The slicing depth is adjusted by the eccentric gear, and the cutting depth can be adjusted by 0.1mm per rotation, which is convenient to operate. The gear I 304 is screwed by a hexagonal wrench, the center position of the gear II 307 is adjusted, and then the slicing depth of the slicing cutter 309 is adjusted.
[0035] The angle iron support 302 is further provided with a slicing outlet pipe 303 through which the off-track cigarette enters, and the slicing outlet pipe 303 is arranged on both sides of the angle iron support 302 corresponding to the gear I 304. The slicing installation plate 301 is provided with an electromagnetic valve 310 and a filter pressure reducing valve 311, the filter pressure reducing valve 311 filters air and adjusts the air pressure, and the electromagnetic valve 310 detects whether there is off-track cigarette through a time relay and an optical fiber. The slicing installation plate 301 is further provided with an observation glass window 306 for observing whether the collection box 5 is full from the outside. The upper part and the periphery of the angle iron support 302 are respectively provided with a cover I 312 and a cover II 313, which have a protection and sealing function.
[0036] The negative pressure generator includes a negative pressure generator upper cavity 205 and a negative pressure generator lower pipe 207 connected with each other; the negative pressure generator upper cavity 205 is connected with the horn nozzle 201 through a detection support 203, and a pair of emission type optical fibers for detecting whether off-track cigarette enters are arranged in the detection support 203; a quick connector 204 is arranged on the negative pressure generator upper cavity 205; and the negative pressure generator lower pipe 207 is fixed on the angle iron support 302 through a fixing support 206. The positive pressure generating negative pressure suction nozzle is arranged, the suction nozzle automatically sucks off-track cigarette, has strong containment, and can be suitable for off-track cigarette with different degrees of burning, wrinkling and thickness.
[0037] The lower end outlet of the S-shaped curved guide cylinder 401 is connected with an airflow cover plate 402, and the lower end outlet of the S-shaped curved guide cylinder 401 is arranged below a collection box 5; the airflow cover plate 402 has the same size as the upper opening of the collection box 5. The S-shaped curved guide cylinder 401 is arranged, and the cut tobacco and the cigarette paper that have been sliced are scattered by the impact of the S-shaped curved guide cylinder 401 under the conveying of the positive pressure wind, which is beneficial to the guidance of the cut tobacco and the cigarette paper, and the impact force is not too large, and the cut tobacco is not easily broken.
[0038] The top of the main box assembly 1 is provided with an upper cover plate 101, which is convenient for installing and maintaining the conveying assembly 2 and the slicing assembly 3; the horn nozzle 201 is installed on the upper cover plate 101, and mainly functions to guide off-track cigarette and support off-track cigarette.
[0039] The main housing assembly 1 is equipped with an electrical cabinet door 102 and a collection box door 103 corresponding to the slicing assembly 3 and the collection box 5, respectively. The electrical cabinet door 102 can adjust the motor speed and direction parameters, and the collection box door 103 is used to take out and put in the collection box 5 containing tobacco and cigarette paper. The electrical cabinet door 102 is equipped with a dual-color indicator light 104 to show whether the power supply system is normal. The side of the main housing assembly 1 is equipped with a wire hole connector 105 through which the power cord and air pipe can pass. The bottom of the main housing assembly 1 is equipped with casters 106 for easy movement.
[0040] like Figure 6 As shown, the working principle is as follows: After the cigarette pack is placed into the nozzle 201, the sensor detects the entry of a cigarette and automatically starts the negative pressure suction and rotating blades to achieve automatic suction and conveying of the cigarette pack. Automatic start upon material arrival and automatic standby when no material is available. Under the action of wind and the cutter, the cigarette pack is sliced and conveyed downwards through the S-curved guide tube 401 into the collection box 5, completing the slicing action. Because the sliced cigarette paper and tobacco shreds are separated during the conveying process through interaction with the air and the S-curved guide tube 401, the tobacco shreds are simply recovered by pulling out the collection box 5 and lifting out the cigarette paper. This equipment has a simple structure, is easy to maintain, and has adjustable flow rate and motor speed; single-blade slicing and slicing depth are adjustable to meet the needs of slicing and recovering tobacco shreds from cigarette packs of different diameters; it can achieve tobacco shred recovery from cigarette packs without contaminating the tobacco shreds; the S-curved guide tube guides the tobacco shreds and cigarette paper without excessive impact force causing tobacco shreds to break, resulting in high-quality recovered tobacco shreds.
[0041] This application discloses a specialized recycling and processing device for runaway tobacco, which can automatically suck up and blow away runaway tobacco and continuously slice it. This reduces the problems of low labor consumption, inefficiency, and inconsistency in manual slicing and recycling, thereby improving work efficiency and the quality stability of the recycled tobacco.
[0042] The embodiments described above merely illustrate specific implementation methods of this application, and while the descriptions are detailed and specific, they should not be construed as limiting the scope of protection of this application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the technical solution of this application, and these modifications and improvements all fall within the scope of protection of this application.
Claims
1. A special recycling and processing device for discarded cigarette packs, characterized in that, The application relates to a device for automatically cutting and separating strip tobacco, which comprises a conveying assembly (2) and a cutting assembly (3) connected to the conveying assembly (2), wherein a cutting runner assembly for cutting and separating strip tobacco is arranged in the cutting assembly (3); the conveying assembly (2) comprises a conveying assembly support (202), a horn nozzle (201) is arranged on the conveying assembly support (202), a negative pressure generator is connected to the horn nozzle (201), and negative pressure suction is automatically realized by the negative pressure generator.
2. The apparatus for recovering and processing a run smoke special for a cigarette according to claim 1, wherein The cutting assembly (3) comprises a cutting mounting plate (301), an angle iron support (302) is arranged above the center of the cutting mounting plate (301), the conveying assembly (2) and a cutting blade assembly are arranged on the angle iron support (302); the cutting blade assembly comprises a motor (305) and a gear I (304) arranged on the angle iron support (302), the motor (305) is drivingly connected to a cutting blade (309) through a shaft coupling (308), a gear II (307) is fixedly arranged on the motor (305), the gear II (307) is engaged with the gear I (304), the gear II (307) is an eccentric gear, the gear I (304) is a standard straight gear, the gear I (304) is matched with the gear II (307), the cutting depth of the cutting blade is adjusted by rotating the gear I (304) and adjusting the gear II (307).
3. The apparatus for recovering and processing a run smoke special for a cigarette according to claim 1, wherein, A quick plug connector (204) for connecting an air pipe is arranged on the negative pressure generator; the air pipe is connected to the quick plug connector (204), so that negative pressure suction is provided at the horn nozzle (201) and positive pressure blowing is provided at the negative pressure generator; the negative pressure generator comprises an upper negative pressure generator cavity (205) and a lower negative pressure generator pipe (207) connected to each other; the upper negative pressure generator cavity (205) is connected to the horn nozzle (201) through a detection support (203), a pair of emission type optical fibers for detecting whether strip tobacco enters are arranged in the detection support (203); the quick plug connector (204) is arranged on the upper negative pressure generator cavity (205); the lower negative pressure generator pipe (207) is fixed on the angle iron support (302) through a fixing support (206).
4. The apparatus for recovering and processing a run smoke special for a cigarette according to claim 2, wherein A channel assembly (4) is arranged on the lower side of the cutting mounting plate (301), an S-shaped curved guide cylinder (401) for separating tobacco shreds and cigarette paper is arranged in the channel assembly (4), an air flow cover plate (402) is connected to the lower end outlet of the S-shaped curved guide cylinder (401), a collecting box (5) is arranged below the lower end outlet of the S-shaped curved guide cylinder (401), and the air flow cover plate (402) has the same size as the upper opening of the collecting box (5).
5. The apparatus for recovering and processing a run smoke special for a cigarette according to claim 2, wherein The angle iron support (302) is further provided with a cutting outlet guide pipe (303) through which strip tobacco passing through the conveying assembly (2) enters, and the cutting outlet guide pipe (303) is arranged on both sides of the angle iron support (302) corresponding to the gear I (304).
6. A special-purpose recovery treatment apparatus for a run-off cigarette according to claim 1 or 2 or 5, characterized by The cutting mounting plate (301) is provided with an electromagnetic valve (310) and a filtering pressure reducing valve (311), the filtering pressure reducing valve (311) filters air and adjusts the air pressure, and the electromagnetic valve (310) detects whether there is strip tobacco through a time relay and an optical fiber.
7. The apparatus for recovering and processing a run cigarette according to claim 6, wherein The planing installation plate (301) is further provided with an observation glass window (306) for observing whether the collection box (5) is full from the outside.
8. The apparatus for recovering and processing a run cigarette according to claim 6, wherein The upper part and the periphery of the angle iron support (302) are respectively provided with a cover I (312) and a cover II (313).
9. The apparatus for recovering and processing a run cigarette according to claim 2, wherein The planing assembly (3) is arranged in the upper part of the main box assembly (1) through the planing installation plate (301); the top of the main box assembly (1) is provided with an upper cover plate (101); the main box assembly (1) is respectively provided with an electric cabinet door (102) and a collection box door (103) corresponding to the planing assembly (3) and the collection box (5).
10. The apparatus for recovering and processing a run cigarette according to claim 9, wherein The electric cabinet door (102) is provided with a double-color signal lamp (104) for displaying whether the power supply system is normal; the side of the main box assembly (1) is provided with a wire hole joint (105) through which a power line and an air pipe can pass; the bottom of the main box assembly (1) is provided with a movable caster (106).