Sludge cleaning and impurity separating structure for water conservancy project

By combining the pretreatment mechanism and the vibrating screening mechanism, the problem of low sludge separation efficiency is solved, and the fine treatment of sludge in different states is realized, thereby improving the separation effect and efficiency.

CN223716587UActive Publication Date: 2025-12-26HUBEI HUIYUE WATER CONSERVANCY CONSTR CO LTD
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Patent Information

Application Number
CN202520086023.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-26
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing technologies cannot perform refined processing according to different sludge conditions, resulting in difficulty in separating highly viscous or clumped sludge, and the separation time is long, the efficiency is low, and the effect is poor.

Method used

The system employs a pretreatment mechanism and a vibrating screening mechanism. The pretreatment mechanism pre-treats the sludge through an integrated crushing and mixing drum and crushing rollers. The vibrating screening mechanism uses an electric cam to drive the screen plate to vibrate for multi-stage screening, achieving rapid separation by combining mechanical vibration and the gravity of the sludge.

Benefits of technology

It improves the precision of sludge separation, shortens the separation time, increases separation efficiency, avoids sludge adhesion and clogging, and significantly improves the separation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water conservancy project sludge cleaning and impurity separating structure, which belongs to the technical field of sewage treatment, and is characterized by comprising a separating outer box, a separating inner barrel is fixedly connected to the inner side of the separating outer box, and a vibration screening mechanism is movably connected to the inner side of the separating inner barrel. A pretreatment mechanism is arranged at the top of the separation outer box, fine treatment can be conducted according to different states of sludge during sludge treatment, when the sludge is thick, a main shaft, a linkage arm and an electric rotating frame are driven by a motor, mixing and stirring of axis rotation and autorotation are achieved, and the electric rotating frame swings up and down in cooperation with a hydraulic rod; a dispersing agent and water are fully mixed with thick sludge, the situation that the sludge adheres to a sieve plate and the inner wall to cause blockage during separation is effectively avoided, and when the sludge is caked, besides the operation, the crushing roller is started to turn over and crush the caked sludge, and the sludge is softened in cooperation with the water and the dispersing agent to prevent the sludge from directly impacting the sieve plate to cause damage.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sewage treatment technical field, especially to a water conservancy project sludge cleaning impurity separation structure. BACKGROUND

[0002] In the running process of water conservancy projects, facilities such as river channels and reservoirs will continuously accumulate sludge. If these sludge is not cleaned in time, it will reduce the storage capacity of water conservancy facilities, affect the functions of flood control, irrigation, navigation, etc. Traditional sludge cleaning methods are relatively extensive, often focusing only on digging out the sludge, while ignoring the separation and treatment of impurities in the sludge. The sludge without impurity separation is randomly piled up, not only occupying a large amount of land, but also possibly causing secondary pollution, such as heavy metals and organic matter in the sludge polluting the soil and groundwater. With the increasing environmental awareness and the requirement of fine management of water conservancy projects, the demand for efficient collection of sludge and accurate separation of impurities is becoming increasingly urgent to achieve the rational disposal and resource recycling of sludge.

[0003] In the prior art, the sludge in sewage contains a large amount of toxic and harmful substances such as parasitic eggs, pathogenic microorganisms, bacteria, synthetic organic matter, heavy metal ions, etc. If not treated, it will cause secondary pollution. Therefore, it is necessary to separate the sewage and sludge and to harmless treat the sludge. In addition, some sludge also contains useful substances such as plant nutrients and organic matter. After the sludge is separated, it can also be used as a resource. Therefore, it is necessary to design a device that can separate sewage and sludge.

[0004] To solve the above problems, the existing patent (publication number: CN212403907U) proposes a water conservancy project sludge cleaning impurity separation structure. The sludge separation device includes a sedimentation unit for sedimentation of sludge. The sedimentation unit includes a sedimentation tank for collecting sewage and sedimentation of sludge. The collection unit includes a collection tank connected to the sedimentation tank through a pipeline. The sludge pump is arranged in the pipeline and is used to pump the sludge in the sedimentation tank into the collection tank. The water injection unit is connected to the pipeline and is used to supplement the liquid in the collection tank. The discharge unit includes a discharge tank connected to the collection tank through a pipeline. Through the cooperation of the sedimentation unit, the collection unit, the water injection unit and the discharge unit, the function of separating sludge and sewage can be realized.

[0005] To solve the above problems, the existing patent gives a solution, but it cannot finely deal with different states of sludge, which makes it difficult to remove impurities when facing sludge with high viscosity or clumps. In addition, the sludge is usually treated by sedimentation or standing for screening, which leads to a long separation time, low efficiency and poor effect.

[0006] Therefore, a water conservancy project sludge cleaning impurity separation structure is proposed. The utility model discloses a content

[0007] The utility model discloses a water conservancy project sludge cleaning impurity separation structure can solve the problem that the current cannot be according to the state of different sludge and carry out fine processing and separate long time, low efficiency, poor effect.

[0008] In order to realize above-mentioned purpose, the utility model provides following technical scheme: a water conservancy project sludge cleaning impurity separation structure, including separation outer box, the inner side fixedly connected with separation inner drum of separation outer box, the inner side swing joint of separation inner drum has vibration separation sieve mechanism, and the top of separation outer box is provided with pretreatment mechanism,

[0009] The pretreatment mechanism includes broken mixed integrated barrel, heat preservation inner bag, broken roller and multi-angle transmission assembly, the broken mixed integrated barrel is arranged at the top of separation outer box, the heat preservation inner bag is fixedly connected in the inner side of broken mixed integrated barrel, the multi-angle transmission assembly is swing joint in the inner side of heat preservation inner bag, and the broken roller is swing joint in the inner side of multi-angle transmission assembly.

[0010] Preferably, the vibration separation sieve mechanism includes a sieve barrel, a support ring, a telescopic support, a compression spring, a sieve plate, and an electric cam.

[0011] Preferably, the sieve barrel is swing joint at the bottom of the inner side of the separation inner drum, the support ring is fixedly connected in the inner side of the sieve barrel, the telescopic support is fixedly connected at the bottom of the top support ring, the telescopic support is fixedly connected at the top of the bottom support ring, the sieve plate is fixedly connected at the bottom of the top telescopic support, and the sieve plate is fixedly connected at the top of the bottom telescopic support.

[0012] Preferably, the compression spring is fixedly connected in the inner side of the telescopic support, the electric cam is swing joint in the inner side of the sieve barrel, the electric cam is arranged at the bottom of the top sieve plate, and the electric cam is arranged at the top of the bottom sieve plate.

[0013] Preferably, the multi-angle transmission assembly includes a main shaft, a linkage arm, an electric rotating frame, and a hydraulic rod.

[0014] Preferably, the main shaft is swing joint in the inner side of the heat preservation inner bag, the linkage arm is rotationally connected at the outer side of the main shaft, the electric rotating frame is swing joint at the outer side of the linkage arm, the broken roller is swing joint in the inner side of the electric rotating frame, the hydraulic rod is rotationally connected at the outer side of the linkage arm, and the hydraulic rod is rotationally connected at the outer side of the main shaft.

[0015] Preferably, the top of the crushing and mixing integrated barrel is movably connected with an inlet, the bottom of the crushing and mixing integrated barrel is movably connected with a transition port, the transition port is fixedly connected to the top of the separation outer box, the bottom of the separation outer box is movably connected with a pollution discharge port, and the outer side of the separation outer box is fixedly connected with supporting legs.

[0016] Preferably, the inner side of the transition port is movably connected with an electromagnetic induction valve.

[0017] Compared with the prior art, the water conservancy project sludge cleaning and impurity separating structure has the advantages that:

[0018] 1、The pretreatment mechanism is arranged, so that when the sludge is treated, fine treatment can be performed according to different states of the sludge, when the sludge is viscous, the shaft rotation and rotation mixing and stirring are realized by driving the main shaft, the connecting arm and the electric rotating frame by the motor, the electric rotating frame is swung up and down by the hydraulic rod, the dispersing agent and water are fully mixed with the viscous sludge, the situation that the sludge is blocked due to adhesion of the sludge to the screen plate and the inner wall during separation is effectively avoided, when the sludge is agglomerated, in addition to the above operation, the crushing roller is started to stir and crush the agglomerated sludge, the sludge is softened by water and the dispersing agent, direct impact of the screen plate is prevented, the separation effect is greatly improved, and the problem that fine treatment cannot be performed to make it difficult to remove impurities when the sludge is large in viscosity or agglomerated is solved.

[0019] 2、The vibration and screening mechanism is arranged, so that the sludge falls into the screening barrel, and the electric cam is started, the lengths of the protrusions on the two sides of the electric cam are different, the screen plate is pushed and the telescopic support and the compression spring are extruded when the electric cam rotates, the screen plate is vibrated after the compression spring accumulates potential energy and rebounds, the vibration cooperates with the gravity of the falling sludge, irregular multi-stage screening is realized, compared with traditional sedimentation or static screening, the long-time sedimentation and waiting are no longer relied on, but mechanical vibration and sludge gravity are utilized to quickly and efficiently separate impurities, the separation time is greatly shortened, the treatment efficiency is improved, the multi-stage screening mode also greatly improves the separation effect, and the problems of low sludge treatment efficiency and poor effect in the prior art are effectively solved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure diagram of the water conservancy project sludge cleaning and impurity separating structure.

[0021] Figure 2 It is a partial structure diagram of the water conservancy project sludge cleaning and impurity separating structure.

[0022] Figure 3 It is a whole structure diagram of the pretreatment mechanism.

[0023] Figure 4 It is a whole structure diagram of the multi-angle transmission assembly.

[0024] Figure 5 It is the overall structural diagram of the vibration screening mechanism of the utility model.

[0025] In the figure, 1, separate outer box; 2, separate inner barrel; 3, vibration screening mechanism; 31, screening barrel; 32, support ring; 33, telescopic support; 34, compression spring; 35, sieve plate; 36, electric cam; 4, pretreatment mechanism; 41, crushing and mixing integrated barrel; 42, heat preservation inner container; 43, crushing roller; 44, multi-angle transmission assembly; 44a, main shaft; 44b, linkage arm; 44c, electric rotating frame; 44d, hydraulic rod; 5, inlet; 6, transition port; 7, pollution discharge port; 8, support leg; 9, electromagnetic induction valve. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-5 The utility model provides technical schemes:

[0028] A silt cleaning impurity separation structure for hydraulic engineering, comprising a separation outer box 1, a separation inner barrel 2 is fixedly connected to the inner side of the separation outer box 1, a vibration screening mechanism 3 is movably connected to the inner side of the separation inner barrel 2, and a pretreatment mechanism 4 is arranged at the top of the separation outer box 1.

[0029] The pretreatment mechanism 4 comprises a crushing and mixing integrated barrel 41, a heat preservation inner container 42, a crushing roller 43 and a multi-angle transmission assembly 44, the crushing and mixing integrated barrel 41 is arranged at the top of the separation outer box 1, the heat preservation inner container 42 is fixedly connected to the inner side of the crushing and mixing integrated barrel 41, the multi-angle transmission assembly 44 is movably connected to the inner side of the heat preservation inner container 42, and the crushing roller 43 is movably connected to the inner side of the multi-angle transmission assembly 44.

[0030] In the embodiment: the crushing and mixing integrated barrel 41 can be used for pretreatment of silt in different conditions, and can be used for mixing and crushing of silt with large viscosity or agglomerated silt, and can be used for more comprehensive and better pretreatment through the multi-angle transmission assembly 44, and can be used for further extrusion and crushing of agglomerated silt through the crushing roller 43, and the heat preservation inner container 42 can be used for avoiding the problem of poor pretreatment effect caused by large temperature difference.

[0031] Specifically, as Figure 1 , Figure 2 , Figure 5As shown, the vibrating screen mechanism 3 includes a screen barrel 31, a support ring 32, an extension strut 33, a compression spring 34, a screen plate 35, and an electric cam 36.

[0032] Specifically, as shown in Figure 1 , Figure 2 , Figure 5 As shown, the screen barrel 31 is movably connected to the bottom of the inside of the separation inner barrel 2, the support ring 32 is fixedly connected to the inside of the screen barrel 31, the extension strut 33 is fixedly connected to the bottom of the top support ring 32, the extension strut 33 is fixedly connected to the top of the bottom support ring 32, the screen plate 35 is fixedly connected to the bottom of the top extension strut 33, and the screen plate 35 is fixedly connected to the top of the bottom extension strut 33.

[0033] Specifically, as shown in Figure 1 , Figure 2 , Figure 5 As shown, the compression spring 34 is fixedly connected to the inside of the extension strut 33, and the electric cam 36 is movably connected to the inside of the screen barrel 31. The electric cam 36 is arranged at the bottom of the top screen plate 35 and at the top of the bottom screen plate 35.

[0034] In this embodiment: the sludge can fall into the screen barrel 31 by opening the electromagnetic induction valve 9 on the inside of the transition port 6, and at this time, the electric cam 36 is started. Because the lengths of the protrusions on the two sides of the electric cam 36 are different, the electric cam 36 will push the top and bottom screen plates 35 when rotating, and will squeeze the extension strut 33 and the inside compression spring 34 between the screen plate 35 and the support ring 32. The compression spring 34 continuously accumulates elastic potential energy and rebounds, driving the screen plate 35 to vibrate. In this process, in cooperation with the gravity generated by the falling sludge, the screen barrel 31 can perform irregular multi-stage screening on the sludge, thereby realizing impurity separation.

[0035] Specifically, as shown in Figure 1 , Figure 2 As shown, the multi-angle transmission assembly 44 includes a main shaft 44a, a linkage arm 44b, an electric rotating frame 44c, and a hydraulic rod 44d.

[0036] Specifically, as shown in Figure 5 , Figure 3 As shown, the main shaft 44a is movably connected to the inside of the heat preservation inner liner 42, the linkage arm 44b is rotatably connected to the outside of the main shaft 44a, the electric rotating frame 44c is movably connected to the outside of the linkage arm 44b, the crushing roller 43 is movably connected to the inside of the electric rotating frame 44c, the hydraulic rod 44d is rotatably connected to the outside of the linkage arm 44b, and the hydraulic rod 44d is rotatably connected to the outside of the main shaft 44a.

[0037] In the embodiment, the motor provided in the crushing and mixing integrated barrel 41 is started to drive the rotation of the shaft 44a, and then drive the rotation of the outer linkage arm 44b. The inner motor of the linkage arm 44b drives the rotation of the electric rotating frame 44c to realize mixing and stirring. At the same time, the hydraulic rod 44d pulls the linkage arm 44b to make the electric rotating frame 44c reciprocate up and down during rotation and shaft rotation, thereby strengthening the mixing effect, fully mixing the dispersing agent, water and viscous sludge, preventing the sludge from adhering to the screen plate 35 and the inner wall during separation, causing blockage. When the sludge is agglomerated, in addition to the above rotation and swing operation, the crushing roller 43 inside the electric rotating frame 44c is started to turn over and crush the agglomerated sludge, reduce its hardness and size, cooperate with water and dispersing agent to soften it, avoid damage to the screen plate 35 during separation, affect the separation effect.

[0038] Specifically, as shown in Figure 4 、 Figure 3 , the top of the crushing and mixing integrated barrel 41 is movably connected with the feeding port 5, and the bottom of the crushing and mixing integrated barrel 41 is movably connected with the transition port 6. The transition port 6 is fixedly connected to the top of the separation outer box 1. The bottom of the separation outer box 1 is movably connected with the sewage outlet 7. The outer side of the separation outer box 1 is fixedly connected with the supporting leg 8.

[0039] Specifically, as shown in Figure 4 Figure 1 Figure 2 Figure 5 , the inner side of the transition port 6 is movably connected with the electromagnetic induction valve 9.

[0040] In the embodiment, the feeding is carried out through the feeding port 5, the sealing and communication transfer are carried out through the transition port 6 and the electromagnetic induction valve 9 inside the transition port 6, the sludge is quickly discharged through the sewage outlet 7, and the supporting leg 8 can support the whole device.

[0041] Working principle: after the sludge is cleaned and collected and transported to the separation area, the collected sludge is poured into the heat preservation inner barrel 42 inside the crushing and mixing integrated barrel 41 through the inlet 5, water and dispersing agent are added, and different pretreatments are carried out according to the state of the sludge. When the sludge is in a viscous state, the crushing roller 43 inside the electric rotating frame 44c is not started, but only the motor provided in the crushing and mixing integrated barrel 41 is started to make the main shaft 44a rotate around the axis and drive the connecting arm 44b outside the main shaft 44a to rotate, the motor inside the connecting arm 44b drives the electric rotating frame 44c to rotate, so that the mixing and stirring effect of the electric rotating frame 44c rotating around the axis is achieved, and the whole electric rotating frame 44c can be reciprocatingly swung up and down during rotation and rotation around the axis by pulling the connecting arm 44b through the hydraulic rod 44d, so that the mixing and stirring effect is further enhanced, the dispersing agent and water can be fully mixed with the viscous sludge, and the adhesion of the screen plate 35 and the inner wall during separation is avoided. When the sludge is in a lump state, the effect of rotation around the axis and self-rotation and swinging is repeated, and the crushing roller 43 inside the electric rotating frame 44c is started to stir and crush the sludge inside, so that the hardness and size of the sludge are reduced, and the hardness of the sludge is reduced to soften it, so that the screen plate 35 is not damaged during separation, the separation effect is poor, and after the pretreatment is completed, the sludge falls into the sieve barrel 31 through the electromagnetic induction valve 9 inside the transition port 6, and the electric cam 36 is started. The electric cam 36 on both sides has different lengths, which pushes the top and bottom screen plates 35 and squeezes the telescopic support 33 and the spring 34 inside the telescopic support 33 and the support ring 32 between the screen plates 35, and in the process of rotating the electric cam 36, the spring 34 accumulates elastic potential energy and rebounds to drive the screen plate 35 to vibrate, and the gravity of the sludge falling can be irregularly multi-stage sieved to complete the separation of impurities, and finally the sludge is collected from the bottom discharge port 7, and other impurities can be recycled by opening the door plate in front of the separation outer box 1 and taking out the sieve barrel 31.

[0042] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A water conservancy silt cleaning impurity separation structure, comprising a separation outer box (1), characterized in that: The inner side of the separation outer box (1) is fixedly connected with a separation inner barrel (2), the inner side of the separation inner barrel (2) is movably connected with a vibrating screen mechanism (3), and the top of the separation outer box (1) is provided with a pretreatment mechanism (4). The pretreatment mechanism (4) comprises a crushing and mixing integrated barrel (41), a heat preservation inner container (42), a crushing roller (43) and a multi-angle transmission assembly (44), the crushing and mixing integrated barrel (41) is arranged at the top of the separation outer box (1), the heat preservation inner container (42) is fixedly connected to the inner side of the crushing and mixing integrated barrel (41), the multi-angle transmission assembly (44) is movably connected to the inner side of the heat preservation inner container (42), and the crushing roller (43) is movably connected to the inner side of the multi-angle transmission assembly (44).

2. The structure for separating impurities from silt in hydraulic engineering according to claim 1, characterized in that: The vibrating screen mechanism (3) comprises a screen barrel (31), a support ring (32), a telescopic support column (33), a compression spring (34), a screen plate (35) and an electric cam (36).

3. The structure for separating impurities from sludge in hydraulic engineering according to claim 2, characterized in that: The screen barrel (31) is movably connected to the bottom of the inner side of the separation inner barrel (2), the support ring (32) is fixedly connected to the inner side of the screen barrel (31), the telescopic support column (33) is fixedly connected to the bottom of the top support ring (32), the telescopic support column (33) is fixedly connected to the top of the bottom support ring (32), the screen plate (35) is fixedly connected to the bottom of the top telescopic support column (33), and the screen plate (35) is fixedly connected to the top of the bottom telescopic support column (33).

4. The structure for separating impurities from silt in hydraulic engineering silt cleaning according to claim 2, characterized in that: The compression spring (34) is fixedly connected to the inner side of the telescopic support column (33), the electric cam (36) is movably connected to the inner side of the screen barrel (31), the electric cam (36) is arranged at the bottom of the top screen plate (35), and the electric cam (36) is arranged at the top of the bottom screen plate (35).

5. A structure for separating impurities from silt in hydraulic engineering according to claim 1, characterized in that: The multi-angle transmission assembly (44) comprises a main shaft (44a), a linkage arm (44b), an electric rotating frame (44c) and a hydraulic rod (44d).

6. The structure for separating impurities from sludge in hydraulic engineering according to claim 5, characterized in that: The main shaft (44a) is movably connected to the inner side of the heat preservation inner container (42), the linkage arm (44b) is rotatably connected to the outer side of the main shaft (44a), the electric rotating frame (44c) is movably connected to the outer side of the linkage arm (44b), the crushing roller (43) is movably connected to the inner side of the electric rotating frame (44c), the hydraulic rod (44d) is rotatably connected to the outer side of the linkage arm (44b), and the hydraulic rod (44d) is rotatably connected to the outer side of the main shaft (44a).

7. A structure for separating impurities from silt in hydraulic engineering according to claim 1, characterized in that: The top of the crushing and mixing integrated barrel (41) is movably connected with a feeding port (5), the bottom of the crushing and mixing integrated barrel (41) is movably connected with a transition port (6), the transition port (6) is fixedly connected to the top of the separation outer box (1), the bottom of the separation outer box (1) is movably connected with a pollution discharge port (7), and the outer side of the separation outer box (1) is fixedly connected with a supporting leg (8).

8. A structure for separating impurities from silt in hydraulic engineering according to claim 7, characterized in that: The inner side of the transition port (6) is movably connected with an electromagnetic induction valve (9).

Citation Information

Patent Citations

  • Sludge separation device

    CN212403907U