Polymer water-absorbing material crusher

By using a combination structure of multiple crushing rollers and crushing wheels in a polymer water-absorbing material crusher, combined with a brush cleaning mechanism, the problem of crushing roller adhesion is solved, achieving high-efficiency crushing quality and extended equipment life.

CN223717231UActive Publication Date: 2025-12-26DALIAN SUNDLY HOME PROD CO LTD
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Patent Information

Application Number
CN202423115790.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-26
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

When crushing superabsorbent polymer materials, the surface of the crushing rollers in existing double-roll crushers is prone to sticking to the raw materials, which affects the crushing quality and damages the equipment. At the same time, it is difficult to achieve the particle size required for subsequent processing.

Method used

A polymer water-absorbing material crusher was designed, which uses multiple crushing rollers for initial crushing, combined with a crushing barrel and crushing wheel for secondary crushing, and is equipped with a horizontally reciprocating brush to clean the adhering material on the surface of the crushing rollers.

Benefits of technology

It improves the crushing quality, ensures the service life of the crushing roller, and can effectively control the size of the crushed particles to meet the requirements of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of macromolecular water-absorbing material crushing, in particular to a macromolecular water-absorbing material crusher. Comprising a box body with an upper opening and a lower opening, a plurality of smashing rollers are transversely and rotationally arranged at the position, close to the top, in the box body in an array mode, a first driving mechanism is arranged at one ends of the smashing rollers and used for driving the smashing rollers to rotate, and a V-shaped plate is fixedly arranged in the box body. According to the utility model, the brush capable of horizontally reciprocating is arranged on the lower side of the crushing roller, when the crushing roller crushes the macromolecular water-absorbing material, the crushing roller and the brush slide relatively, so that the brush brushes away the macromolecular water-absorbing material adhered to the crushing roller, and meanwhile, the brush capable of horizontally reciprocating shakes off the macromolecular water-absorbing material; and the effect of cleaning the macromolecular water-absorbing material by the brush is prevented from being reduced, so that the crushing roller is automatically cleaned, the crushing quality of the macromolecular water-absorbing material by the crushing roller is ensured, and the service life of the crushing roller is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high polymer water absorption material crushing technical field, concretely relates to a high polymer water absorption material crusher. BACKGROUND

[0002] At present, with the development of society, the improvement of people's living standards, people not only enjoy material life, but also constantly pursue spiritual life, more and more people yearn for natural relaxation, and raising pets gradually becomes a fashion, pets play a more and more important role in people's life, and people's requirements for pet life quality are also higher and higher. Due to the limitation of living environment, pet excretion has been a problem for pet lovers. The use of pet urine pad can facilitate people to clean the excrement of pets. The internal absorption layer of the pet urine pad is generally composed of wood pulp and high molecular water absorption material. The wood pulp is used to lock water, and the high molecular material provides strong water absorption capacity. High molecular water absorption material needs to be crushed during the production of pet urine pad.

[0003] In the prior art, a pair of roll crushers are usually used to crush high molecular water absorption material. A waterproof layer belt 4 is arranged below the roll crusher. The two ends of the waterproof layer belt 4 are fixedly connected to the unwinding roller and the winding roller respectively. When the roll crusher works, the winding roller continuously winds the waterproof layer belt 4, and the unwinding roller unwinds the waterproof layer belt 4 wound on the surface of the unwinding roller, so that the waterproof layer belt 4 is kept in a moving state. The high molecular water absorption material crushed by the roll crusher falls on the waterproof layer belt 4 and is conveyed to the outside of the roll crusher by the waterproof layer belt 4. A flattening roller is arranged above the waterproof layer belt 4. When the waterproof layer belt 4 conveys the high molecular water absorption material, the high molecular water absorption material passes through the gap between the flattening roller and the waterproof layer belt 4. The flattening roller contacts the high molecular water absorption material and flattens the high molecular water absorption material on the waterproof layer belt 4, facilitating subsequent processing of the high molecular water absorption material.

[0004] When the crushing roller of the roll crusher crushes the high molecular water absorption material, the surface of the crushing roller cannot be completely smooth. When the crushing roller crushes the high molecular water absorption material, the crushing roller is easy to form adhesion with the surface of the raw material, so that part of the high molecular water absorption material adheres to the crushing roller, which not only affects the crushing quality of the plastic, but also damages the crushing roller. At the same time, it is difficult to crush the high molecular water absorption material into a particle size meeting the requirements of subsequent processing only by using the roll crusher. In view of this, we propose a high molecular water absorption material crusher. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a high polymer water absorption material crusher to solve the problems in the background art.

[0006] To achieve the above object, the utility model provides a macromolecular water absorption material crusher, including the box of upper and lower openings, the position of inside box near top transverse array rotation is provided with a plurality of rubbing rollers, a plurality of the rubbing roller one end is provided with first drive mechanism, first drive mechanism is used for driving a plurality of rubbing roller rotation, the inside fixed setting of box has V type board, V type board setting is below rubbing roller, the middle position fixed connection of V type board bottom has a cylinder, the inner wall fixed connection of cylinder has a crushing barrel and support frame, support frame setting is below crushing barrel, and support frame's top rotation is provided with transmission shaft, transmission shaft is fixedly connected with the crushing gear on the same axis, the crushing gear setting is in crushing barrel, the upper end of transmission shaft is provided with cleaning mechanism, cleaning mechanism is used for cleaning the raw material that rubbing roller surface adheres, the box on is provided with second drive mechanism for driving transmission shaft rotation.

[0007] As a further improvement of the technical solution, the cleaning mechanism includes an eccentric wheel fixedly connected to the upper end of the transmission shaft, a sleeve frame is sleeved on the side wall of the eccentric wheel, two lateral beams are fixedly connected to the two sides of the sleeve frame, the ends of the two lateral beams away from each other penetrate through the side wall of the box and extend out, and the lateral beams are slidably connected with the side wall of the box, a plurality of brushes are fixedly connected to the upper surface of the sleeve frame in a transverse array, and the plurality of brushes are in sliding contact with the bottoms of the plurality of rubbing rollers.

[0008] As a further improvement of the technical solution, the first drive mechanism includes a first motor fixedly installed on the outer side wall of the box, a transmission gear is coaxially fixedly connected to the end of each rubbing roller penetrating through the side wall of the box, and the adjacent two transmission gears are meshed, and the output shaft of the first motor is coaxially fixedly connected with one of the rubbing rollers.

[0009] As a further improvement of the technical solution, the second drive mechanism includes a second motor fixedly connected to one side of the box, an extension rod is coaxially fixedly connected to the output shaft of the second motor, a driving bevel gear is coaxially fixedly connected to the end of the extension rod penetrating through the cylinder, a driven bevel gear is coaxially fixedly connected to the transmission shaft, and the driven bevel gear is meshed with the driving bevel gear.

[0010] As a further improvement of the technical solution, a waterproof layer is arranged in the box for receiving macromolecular water absorption material powder, the waterproof layer is arranged below the cylinder, and one end of the waterproof layer extends to the outside of the box.

[0011] As a further improvement of the technical solution, a gap is arranged between the adjacent two rubbing rollers, a gap is arranged between the inner wall of the crushing barrel and the outer wall of the crushing gear, and the gap between the crushing barrel and the crushing gear decreases towards the waterproof layer.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This polymer water-absorbing material crusher has multiple crushing rollers inside the housing. When the polymer water-absorbing material falls into the gap between two crushing rollers, the two crushing rollers rotating in opposite directions initially crush the polymer water-absorbing material. At the same time, a crushing barrel and crushing wheel are set below the crushing rollers. The initially crushed polymer water-absorbing material will fall into the gap between the crushing barrel and the crushing wheel, so that the crushing wheel and the crushing barrel can perform secondary crushing of the polymer water-absorbing material, thereby improving the crushing quality of the polymer water-absorbing material.

[0014] 2. This polymer water-absorbing material crusher has a horizontally reciprocating brush installed under the crushing roller. When the crushing roller crushes the polymer water-absorbing material, relative sliding occurs between the crushing roller and the brush, causing the brush to brush off the polymer water-absorbing material adhering to the crushing roller. At the same time, the horizontally reciprocating brush shakes off the polymer water-absorbing material, preventing the brush from reducing its cleaning effect. This achieves automatic cleaning of the crushing roller, ensuring the crushing quality of the polymer water-absorbing material and improving the service life of the crushing roller. Attached Figure Description

[0015] Figure 1 This is one of the overall structural schematic diagrams of this utility model;

[0016] Figure 2 This is the second schematic diagram of the overall structure of this utility model;

[0017] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0018] Figure 4 For the present utility model Figure 3 Enlarged view of the structure at point A in the middle;

[0019] Figure 5 This is a schematic diagram of the structure of the crushing roller and the first drive mechanism combined according to this utility model;

[0020] Figure 6 This is one of the structural schematic diagrams of the cleaning mechanism of this utility model;

[0021] Figure 7 This is a schematic diagram of the structure of the V-shaped plate and cylinder of this utility model;

[0022] Figure 8 This is the second structural schematic diagram of the cleaning mechanism of this utility model.

[0023] The meanings of the labels in the diagram are as follows:

[0024] 1. Box body; 2. Crushing roller;

[0025] 3. first driving mechanism; 31. transmission gear; 32. first motor;

[0026] 4. waterproof layer belt;

[0027] 5. V-shaped plate; 51. cylinder; 52. crushing barrel; 53. support frame;

[0028] 6. transmission shaft; 61. crushing wheel; 62. driven bevel gear;

[0029] 7. second driving mechanism; 71. second motor; 72. extension rod; 73. driving bevel gear;

[0030] 8. cleaning mechanism; 81. eccentric wheel; 82. sleeve frame; 83. cross beam; 84. brush. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0032] Embodiment 1

[0033] Please refer to Figures 1-8 The purpose of one of the embodiments is to provide a polymer water-absorbing material crusher, which comprises an upper and lower open box 1, a plurality of crushing rollers 2 are arranged transversely and rotatably at the position close to the top inside the box 1, a gap is arranged between two adjacent crushing rollers 2, the width of the gap is smaller than the particle size of the polymer water-absorbing material just added into the box 1, one end of the plurality of crushing rollers 2 is provided with a first driving mechanism 3, and the first driving mechanism 3 is used to drive the plurality of crushing rollers 2 to rotate. The structure of the first driving mechanism 3 will be refined below, and the first driving mechanism 3 is referred to Figure 2The first driving mechanism 3 comprises a first motor 32 fixedly installed on the outer side wall of the box 1, one end of each of the plurality of crushing rollers 2 penetrates through the side wall of the box 1 and is coaxially fixedly connected with a transmission gear 31, the adjacent two transmission gears 31 are engaged, the output shaft of the first motor 32 is coaxially fixedly connected with one of the crushing rollers 2, after the first motor 32 is started, the output shaft drives one of the crushing rollers 2 to rotate, the transmission gear 31 on the crushing roller 2 rotates synchronously, through the engagement transmission between the adjacent two transmission gears 31, the remaining transmission gears 31 drive the corresponding crushing rollers 2 to rotate synchronously, the rotation directions of the adjacent two crushing rollers 2 are opposite, a plurality of inverted V-shaped guide plates are fixedly connected at a position above the crushing rollers 2 in the box 1, the two sides of the guide plate are located above the side of the crushing roller 2 rotating upward, that is, one side of the guide plate is arranged close to the side of the crushing roller 2 rotating downward, after the high polymer water-absorbing material is poured into the box 1 through the opening at the top of the box 1, the high polymer water-absorbing material will contact the upper side of the guide plate, and then the high polymer water-absorbing material will slide along the upper side of the guide plate to the gap between the two crushing rollers 2, the two crushing rollers 2 rotating will crush the high polymer water-absorbing material in the gap, the high polymer water-absorbing material crushed into smaller particles will fall below the crushing roller 2 through the gap, so as to realize the preliminary crushing of the high polymer water-absorbing material.

[0034] The high polymer water-absorbing material particles after preliminary crushing are still relatively large, which does not meet the subsequent processing requirements of the high polymer water-absorbing material, in order to solve this problem, a V-shaped plate 5 is fixedly arranged in the box 1, the V-shaped plate 5 is arranged below the crushing roller 2, a cylinder 51 is fixedly connected at the middle position of the bottom of the V-shaped plate 5, a breaking barrel 52 and a support frame 53 are fixedly connected to the inner wall of the cylinder 51, the support frame 53 is arranged below the breaking barrel 52, and a transmission shaft 6 is rotatably arranged at the top of the support frame 53, a breaking wheel 61 is coaxially fixedly connected to the transmission shaft 6, the breaking wheel 61 is arranged in the breaking barrel 52, when the breaking wheel 61 rotates, the rotating breaking wheel 61 rubs the material on the breaking barrel 52, so that the material on the breaking barrel 52 is ground and crushed.

[0035] Meanwhile, a second driving mechanism 7 for driving the transmission shaft 6 to rotate is arranged on the box 1, the structure of the second driving mechanism 7 will be refined below, for reference Figure 3 and Figure 4The second driving mechanism 7 comprises a second motor 71 fixedly connected to one side of the box 1, the output shaft of the second motor 71 is coaxially fixedly connected with an extension rod 72, one end of the extension rod 72 penetrates the cylinder 51 and is coaxially fixedly connected with a driving bevel gear 73, the transmission shaft 6 is coaxially fixedly connected with a driven bevel gear 62, the driven bevel gear 62 is engaged with the driving bevel gear 73, after the second motor 71 is started, the output shaft drives the extension rod 72 and the driving bevel gear 73 to rotate, through the engagement transmission of the driving bevel gear 73 and the driven bevel gear 62, the driven bevel gear 62 drives the transmission shaft 6 and the crushing roller 61 to rotate, a gap is arranged between the inner wall of the crushing barrel 52 and the outer wall of the crushing roller 61, and the gap between the crushing barrel 52 and the crushing roller 61 narrows towards the waterproof layer belt 4, the high polymer water-absorbent material falling between the two crushing rollers 2 will fall into the gap between the crushing barrel 52 and the crushing roller 61, the high polymer water-absorbent material is continuously impacted and ground between the crushing barrel 52 and the crushing roller 61, and large pieces of the high polymer water-absorbent material are ground into small pieces, the high polymer water-absorbent material ground into smaller particles will fall through the gap to the lower side of the crushing roller 61, and the material not ground into the required particle size remains in the crushing barrel 52 and the crushing roller 61 to continue to be impacted and ground until the required particle size is reached, so that the secondary crushing of the high polymer water-absorbent material is realized.

[0036] A waterproof layer belt 4 for receiving the high polymer water-absorbent material powder is arranged in the inside of the box 1, the waterproof layer belt 4 is arranged below the cylinder 51, and one end of the waterproof layer belt 4 extends to the outside of the box 1, the high polymer water-absorbent material after secondary crushing will fall to the upper side of the waterproof layer belt 4 and be conveyed by the waterproof layer belt 4 to the outside of the box 1 for subsequent processing.

[0037] When the two adjacent crushing rollers 2 crush the high polymer water-absorbent material, part of the high polymer water-absorbent material will adhere to the crushing roller 2, which not only affects the crushing quality of the plastic, but also damages the crushing roller 2, in order to solve this problem, a cleaning mechanism 8 is arranged at the upper end of the transmission shaft 6, the cleaning mechanism 8 is used for cleaning the raw materials adhered to the surface of the crushing roller 2, and the structure of the cleaning mechanism 8 will be refined below, for reference Figure 6 、 Figure 7 and Figure 8The cleaning mechanism 8 comprises an eccentric wheel 81 fixedly connected to the upper end of the transmission shaft 6, a sleeve frame 82 sleeved on the side wall of the eccentric wheel 81, two cross beams 83 fixedly connected to the two sides of the sleeve frame 82, the two cross beams 83 penetrating through the side wall of the box body 1 and extending out, and the cross beam 83 and the side wall of the box body 1 being slidingly connected, a plurality of brushes 84 fixedly connected to the upper surface of the sleeve frame 82 and the two cross beams 83 in a transverse array, the plurality of brushes 84 being in sliding contact with the bottom of the plurality of crushing rollers 2 respectively, the relative sliding between the crushing roller 2 and the brush 84 occurring when the crushing roller 2 rotates, the brush 84 brushing off the high polymer water-absorbing material from the crushing roller 2 when the high polymer water-absorbing material is adhered to the crushing roller 2, the sleeve frame 82 and the two cross beams 83 being driven to move horizontally and reciprocally by the eccentric wheel 81 rotating synchronously with the transmission shaft 6, the plurality of brushes 84 being driven to move horizontally and reciprocally synchronously by the sleeve frame 82 and the two cross beams 83, the high polymer water-absorbing material being shaken off from the brush 84 by the reciprocally moving brush 84 when the high polymer water-absorbing material is transferred from the crushing roller 2 to the brush 84, so that the self-cleaning of the brush 84 is realized, and the effect of the brush 84 cleaning the high polymer water-absorbing material is prevented from being reduced.

[0038] When the device is used, the first motor 32 is started to drive the plurality of crushing rollers 2 to rotate synchronously, the second motor 71 is started to drive the crushing wheel 61 to rotate, the high polymer water-absorbing material is put into the box body 1 through the opening at the top of the box body 1, the high polymer water-absorbing material is preliminarily crushed by the adjacent two crushing rollers 2, and then is crushed for the second time in the gap between the crushing barrel 52 and the crushing wheel 61, the high polymer water-absorbing material crushed into fine particles is dropped onto the waterproof layer belt 4 and is conveyed to the outside of the box body 1 by the waterproof layer belt 4 for subsequent processing, in the process, the brush 84 brushes off the high polymer water-absorbing material from the crushing roller 2, and the brush 84 shakes off the high polymer water-absorbing material from the brush 84 by moving horizontally and reciprocally, so that the automatic cleaning of the crushing roller 2 is realized, the crushing quality of the crushing roller 2 on the high polymer water-absorbing material is ensured, and the service life of the crushing roller 2 is improved.

[0039] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A high molecular water absorbing material crusher comprising an open top and bottom housing (1), characterized in that: A plurality of crushing rollers (2) are arranged in a transverse array inside the box (1) near the top, one end of the plurality of crushing rollers (2) is provided with a first driving mechanism (3), the first driving mechanism (3) is used to drive the plurality of crushing rollers (2) to rotate, a V-shaped plate (5) is fixedly arranged inside the box (1), the V-shaped plate (5) is arranged below the crushing roller (2), a cylinder (51) is fixedly connected to the middle position of the bottom of the V-shaped plate (5), the inner wall of the cylinder (51) is fixedly connected with a crushing barrel (52) and a support frame (53), the support frame (53) is arranged below the crushing barrel (52), a transmission shaft (6) is rotatably arranged on the top of the support frame (53), a crushing wheel (61) is coaxially fixedly connected to the transmission shaft (6), the crushing wheel (61) is arranged in the crushing barrel (52), a cleaning mechanism (8) is arranged on the upper end of the transmission shaft (6), the cleaning mechanism (8) is used to clean the raw materials adhered to the surface of the crushing roller (2), and a second driving mechanism (7) is arranged on the box (1) and used to drive the transmission shaft (6) to rotate.

2. The high polymer water-absorbent material crusher according to claim 1, characterized in that: The cleaning mechanism (8) comprises an eccentric wheel (81) fixedly connected to the upper end of the transmission shaft (6), a sleeve frame (82) is sleeved on the side wall of the eccentric wheel (81), transverse beams (83) are fixedly connected to the two sides of the sleeve frame (82), the two ends of the two transverse beams (83) away from each other penetrate through the side wall of the box (1) and extend outwards, and the transverse beams (83) and the side wall of the box (1) are slidably connected, a plurality of brushes (84) are fixedly connected to the upper surfaces of the two transverse beams (83) and the sleeve frame (82) in a transverse array, and the plurality of brushes (84) are in sliding contact with the bottoms of the plurality of crushing rollers (2) respectively.

3. The polymer water-absorbent material crusher according to claim 1, characterized by: The first driving mechanism (3) comprises a first motor (32) fixedly installed on the outer side wall of the box (1), a transmission gear (31) is coaxially fixedly connected to one end of each of the plurality of crushing rollers (2) and penetrates through the side wall of the box (1), and adjacent two transmission gears (31) are engaged, and the output shaft of the first motor (32) is coaxially fixedly connected with one of the crushing rollers (2).

4. The polymer water-absorbent material crusher according to claim 1, characterized by: The second driving mechanism (7) comprises a second motor (71) fixedly connected to one side of the box (1), an extension rod (72) is coaxially fixedly connected to the output shaft of the second motor (71), a driving bevel gear (73) is coaxially fixedly connected to one end of the extension rod (72) and penetrates through the cylinder (51), a driven bevel gear (62) is coaxially fixedly connected to the transmission shaft (6), and the driven bevel gear (62) is engaged with the driving bevel gear (73).

5. The polymer water-absorbent material crusher according to claim 1, characterized by: A waterproof layer belt (4) for containing high polymer water-absorbing material powder is arranged inside the box (1), the waterproof layer belt (4) is arranged below the cylinder (51), and one end of the waterproof layer belt (4) extends to the outside of the box (1).

6. The high polymer water-absorbent material crusher according to claim 5, wherein: The gap is arranged between two adjacent crushing rollers (2), the gap is arranged between the inner wall of the crushing barrel (52) and the outer wall of the crushing wheel (61), and the gap between the crushing barrel (52) and the crushing wheel (61) is reduced towards the waterproof layer belt (4).