Blast furnace slag separation device with water recovery function

By combining crushing rollers, screen plates, and hydrocyclones, the problem of low separation efficiency caused by insufficient slag crushing was solved, achieving efficient separation of slag and water and water recycling.

CN223717261UActive Publication Date: 2025-12-26HEBEI ZONGHENG GRP FENGNAN STEEL CO LTD
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Patent Information

Application Number
CN202423156468.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-26
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing slag is not sufficiently crushed, resulting in low efficiency in separating slag from water.

Method used

It adopts a combination of crushing mechanism, screening mechanism, conveying mechanism and separation mechanism, including crushing roller and crushing teeth, screening plate and screen, hydrocyclone and filter box. The crushing roller is driven to rotate by motor, the screening plate vibrates and screens, and the hydrocyclone separates slag and water to achieve efficient separation and water recovery.

Benefits of technology

It achieves thorough crushing and efficient separation of slag, improves the separation efficiency of slag and water, and realizes water recovery and recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of slag separation equipment, and discloses a blast furnace slag separation device with a water recovery function, the blast furnace slag separation device comprises a slag crushing box, the bottom of the slag crushing box is fixedly provided with a screening box, and the right side of the slag crushing box and the right side of the screening box are fixedly provided with the same functional box; the same conveying box is fixedly installed on the left side of the slag smashing box and the left side of the screening box, a motor is fixedly installed on the inner wall of the right side of the functional box, a motor output shaft is rotationally connected with the inner wall of the left side of the slag smashing box, and a smashing mechanism is arranged between the motor and the slag smashing box. And the same discharging opening is formed between the slag crushing box and the screening box. Compared with the prior art, the slag crushing device has the following advantages and effects that by arranging the screening mechanism and the conveying mechanism, large-particle slag can be circularly crushed, the slag can be fully crushed, and then the purpose of improving the slag and water separation efficiency can be achieved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of slag separation equipment, in particular to a blast furnace slag separation device with water recovery function. BACKGROUND

[0002] Coal is widely used in our life, and a large amount of coal resources brings convenience to people, but the slag produced after coal combustion also pollutes the environment, so collecting and reusing the slag is one of the current methods for treating the slag. Before the slag is used, a recycling treatment device is needed to crush it and separate and recycle the water and the slag.

[0003] After searching, the patent document with the authorized announcement number CN116618410A discloses a coal chemical solid slag recycling treatment device and its use method. The solid slag recycling treatment device includes a treatment box, a preliminary processing assembly, a recycling treatment assembly, a fixed top plate, a ash recycling assembly, a buffer assembly and a drying assembly. The recycling treatment assembly is arranged on the inner top of the treatment box, the drying assembly is installed on the inner bottom of the treatment box and connected with the recycling treatment assembly, and the preliminary processing assembly is arranged on the top of the outer wall of the treatment box. The solid slag recycling treatment device has a simple structure and is convenient to use. It has the function of secondary crushing treatment of solid slag, can effectively improve the crushing quality of the slag, can collect and treat the floating ash, can separate the slag and iron filings, and can dry the recycled slag and iron filings for subsequent processing.

[0004] In actual use, it is found that the existing device is not sufficient when crushing the slag, which leads to slow settling speed of large slag when separating from water, thereby affecting the separation efficiency of the slag and water. Therefore, we propose a blast furnace slag separation device with water recovery function to solve the above problems. CONTENT OF THE INVENTION

[0005] The purpose of the present application is to solve the problem that the existing technology is not sufficient when crushing the slag, which leads to slow settling speed of large slag when separating from water, thereby affecting the separation efficiency of the slag and water. Therefore, we propose a blast furnace slag separation device with water recovery function.

[0006] The above technical purpose of the application is achieved by the following technical scheme: a blast furnace slag separation device with a water recovery function, comprising a slag crushing box, a sieve box is fixedly installed at the bottom of the slag crushing box, the same function box is fixedly installed at the right side of the slag crushing box and the right side of the sieve box, the same conveying box is fixedly installed at the left side of the slag crushing box and the left side of the sieve box, a motor is fixedly installed on the right side inner wall of the function box, the motor output shaft is rotationally connected with the left side inner wall of the slag crushing box, and a crushing mechanism is arranged between the motor and the slag crushing box; a same discharge opening is formed between the slag crushing box and the sieve box, a same sieve opening is formed between the conveying box and the sieve box, a sieve mechanism is arranged between the sieve opening and the sieve box, the same baffle is fixedly installed on the inner walls of the conveying box, the baffle is located below the sieve opening, a conveying mechanism is arranged in the conveying box, a same feeding opening is formed between the conveying box and the slag crushing box, a separation mechanism is arranged on the left side of the conveying box, a rotating shaft is rotationally installed on the right side inner wall of the function box, the rotating shaft is located below the motor, the rotating shaft extends to below the baffle at the left end, a transmission mechanism is arranged between the motor and the rotating shaft, and a feeding pipe is arranged at the top of the slag crushing box.

[0007] Further, the crushing mechanism comprises a crushing roller and crushing teeth, the crushing roller is fixedly sleeved on the motor output shaft, and the crushing teeth are arranged on the crushing roller and the inner wall of the slag crushing box.

[0008] By adopting the above technical scheme, the motor can drive the crushing roller to rotate, and the slag can be crushed by the crushing teeth.

[0009] Further, the sieve mechanism comprises a sieve plate and a sieve screen, the sieve plate is rotationally installed in the sieve opening, the sieve screen is arranged on the sieve plate, the same connecting cloth is arranged between the right side of the sieve plate and the right side inner wall of the sieve box, and the top driving mechanism is arranged between the sieve plate and the rotating shaft.

[0010] By adopting the above technical scheme, the large particle slag can be screened by the sieve screen through the sieve mechanism, and the large particle slag can be fed into the conveying box through the sieve opening.

[0011] Further, the top driving mechanism comprises a cam and a top seat, the cam is fixedly sleeved on the rotating shaft and located in the sieve box, the top seat is fixedly installed at the bottom of the sieve plate and located at the right side of the sieve screen, and the cam is matched with the top seat.

[0012] By adopting the above technical scheme, the rotating shaft can drive the cam to rotate through the top driving mechanism, the top seat can be driven by the cam, and the sieve plate and the sieve screen can be vibrated.

[0013] The further arrangement of the present application is that the conveying mechanism comprises a conveying shaft and a spiral blade, the conveying shaft is rotatably arranged on the inner bottom wall and the inner top wall of the conveying box, the spiral blade is arranged on the conveying shaft, the spiral blade is above the partition plate, and the conveying shaft and the rotating shaft are provided with a gear mechanism.

[0014] By adopting the above technical scheme, the conveying shaft can drive the spiral blade to rotate, and the large-particle slag can be conveyed into the slag crushing box through the spiral blade.

[0015] The further arrangement of the present application is that the gear mechanism comprises two bevel gears, the bevel gears are fixedly arranged on the conveying shaft and the left end of the rotating shaft, the bevel gears are below the partition plate, and the two bevel gears are meshed.

[0016] By adopting the above technical scheme, the rotating shaft can drive the conveying shaft to rotate through the gear mechanism.

[0017] The further arrangement of the present application is that the transmission mechanism comprises two transmission wheels and a transmission belt, the transmission wheels are fixedly arranged on the output shaft of the motor and the rotating shaft, the transmission wheels are in the function box, and the same transmission belt is arranged on the two transmission wheels.

[0018] By adopting the above technical scheme, the motor conveying shaft can drive the rotating shaft to rotate through the transmission mechanism.

[0019] The further arrangement of the present application is that the separation mechanism comprises a hydrocyclone, an overflow pipe, a sand trap and a filter box, the hydrocyclone is arranged on the left side of the conveying box, the hydrocyclone and the screening box are communicated through a feeding pipe, the sand trap is arranged at the bottom of the hydrocyclone, the overflow pipe is arranged at the top of the hydrocyclone, the filter box is arranged on the left side of the hydrocyclone, and the filter box and the overflow pipe are communicated through a connecting pipe.

[0020] By adopting the above technical scheme, the water and the slag can be separated through the hydrocyclone, the water can be purified and filtered through the filter box, and the water can be recycled.

[0021] The beneficial effects of the present application are:

[0022] (1) The motor, the crushing roller and the crushing teeth are matched, the transmission wheel, the transmission belt, the rotating shaft, the bevel gear, the conveying shaft and the spiral blade are matched, the motor can drive the spiral blade to rotate and drive the crushing roller to rotate, the large-particle slag can be circularly crushed, the slag can be fully crushed, and the slag and water separation efficiency can be improved.

[0023] (2), through the cooperation of the hydrocyclone and the filter box, the slag and water mixture can be injected into the hydrocyclone in the tangential direction, under the strong action of centrifugal force, the slag particles with larger density are smoothly discharged from the sand outlet, and the water with smaller density flows out from the overflow pipe, and then enters the filter box to remove impurities, thereby achieving the purpose of water recycling and recycling. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0025] Figure 1 is a perspective structural schematic diagram of a blast furnace slag separation device with water recycling function of the present application;

[0026] Figure 2 is a front view structural schematic diagram of a blast furnace slag separation device with water recycling function of the present application;

[0027] Figure 3 is a perspective structural schematic diagram of a transmission mechanism of a blast furnace slag separation device with water recycling function of the present application;

[0028] Figure 4 is a perspective structural schematic diagram of a conveying mechanism and a tooth mechanism of a blast furnace slag separation device with water recycling function of the present application.

[0029] In the figure: 1, slag crushing box; 2, screening box; 3, function box; 4, conveying box; 5, motor; 6, crushing roller; 7, crushing tooth; 8, discharge port; 9, screening port; 10, partition; 11, screening plate; 12, screen; 13, conveying shaft; 14, spiral blade; 15, rotating shaft; 16, cam; 17, top seat; 18, transmission wheel; 19, transmission belt; 20, hydrocyclone; 21, feed pipe; 22, sand outlet; 23, overflow pipe; 24, filter box; 25, bevel gear. DETAILED DESCRIPTION

[0030] The technical solutions of the present application will be described in detail below in conjunction with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0031] Reference Figures 1-4The application provides a blast furnace slag separation device with a water recovery function, which comprises a slag crushing box 1, a screening box 2 fixedly installed at the bottom of the slag crushing box 1, a same function box 3 fixedly installed at the right side of the slag crushing box 1 and the right side of the screening box 2, a same conveying box 4 fixedly installed at the left side of the slag crushing box 1 and the left side of the screening box 2, a motor 5 fixedly installed at the right side inner wall of the function box 3, a transmission shaft 15 rotatably installed at the right side inner wall of the function box 3 and located below the motor 5, a driving mechanism arranged between the motor 5 and the transmission shaft 15, a top driving mechanism arranged between the transmission shaft 15 and the conveying box 4, and a feeding pipe arranged at the top of the slag crushing box 1.

[0032] Specifically, the crushing mechanism comprises a crushing roller 6 and crushing teeth 7, the crushing roller 6 is fixedly sleeved on the output shaft of the motor 5, and the crushing teeth 7 are arranged on the crushing roller 6 and the inner wall of the slag crushing box 1.

[0033] Specifically, the screening mechanism comprises a screening plate 11 and a screen 12, the screening plate 11 is rotatably installed in the screening opening 9, the screen 12 is arranged on the screening plate 11, a connecting cloth is arranged between the right side of the screening plate 11 and the right side inner wall of the screening box 2, and a top driving mechanism is arranged between the screening plate 11 and the transmission shaft 15.

[0034] Specifically, the top driving mechanism comprises a cam 16 and a top seat 17, the cam 16 is fixedly sleeved on the transmission shaft 15 and located in the screening box 2, and the top seat 17 is fixedly installed at the bottom of the screening plate 11 and located at the right side of the screen 12.

[0035] Specifically, the conveying mechanism comprises a conveying shaft 13 and helical blades 14, the conveying shaft 13 is rotatably installed at the bottom inner wall and the top inner wall of the conveying box 4, the helical blades 14 are arranged on the conveying shaft 13 and located above the partition plate 10, and a gear driving mechanism is arranged between the conveying shaft 13 and the transmission shaft 15.

[0036] Specifically, the gear driving mechanism comprises two bevel gears 25, the bevel gears 25 are fixedly sleeved on the conveying shaft 13 and the left end of the transmission shaft 15 and located below the partition plate 10, and the two bevel gears 25 are meshed.

[0037] Specifically, the transmission mechanism comprises two transmission wheels 18 and a transmission belt 19, and the transmission wheels 18 are fixedly sleeved on the output shaft of the motor 5 and the rotating shaft 15, the transmission wheels 18 are located in the function box 3, and the same transmission belt 19 is sleeved on the two transmission wheels 18.

[0038] Specifically, the separation mechanism comprises a hydrocyclone 20, an overflow pipe 23, a sand trap 22 and a filter box 24, the hydrocyclone 20 is arranged on the left side of the conveying box 4, the hydrocyclone 20 and the screening box 2 are communicated through the feeding pipe 21, the bottom of the hydrocyclone 20 is provided with the sand trap 22, the top of the hydrocyclone 20 is provided with the overflow pipe 23, and the left side of the hydrocyclone 20 is provided with the filter box 24, and the filter box 24 and the overflow pipe 23 are communicated through a connecting pipe.

[0039] In the application, during operation, first, the slag enters from the top feeding pipe of the slag crushing box 1, the motor 5 drives the crushing roller 6 to rotate, which cooperates with the crushing teeth 7 on the inner wall of the slag crushing box 1 to crush the slag. This crushing method can effectively break the large slag into small particles suitable for subsequent processing, and can improve the separation efficiency. The crushed slag enters the screening box 2 through the discharge port 8, the motor 5 drives the rotating shaft 15 to rotate through the transmission wheel 18 and the transmission belt 19, the cam 16 on the rotating shaft 15 rotates with it, and cooperates with the bottom pedestal 17 of the screening plate 11 to make the screening plate 11 vibrate. This vibrating screening method is simple in structure and efficient. The screen 12 on the screening plate 11 screens the slag and water mixture through the screening port 9. The large particles pass through the screen 12 and the screening port 9 into the conveying box 4, and the small particles and water mixture pass through the feeding pipe 21 into the hydrocyclone 20, which can effectively avoid the influence of large particles on the subsequent separation link. The rotating shaft 15 drives the conveying shaft 13 to rotate through the bevel gear 25, and the spiral blade 14 rotates, which can drive the large particle slag to be conveyed upwards and re-enter the slag crushing box 1 through the feeding port, so as to achieve the purpose of re-crushing the large particle slag and fully crushing the slag, thereby improving the separation efficiency of the slag and water. When the slag and water mixture enters the hydrocyclone 20 through the feeding pipe 21, under the action of pressure, the slag and water mixture enters the hydrocyclone 20 along the tangent direction, and then forms a high-speed rotating flow field in the cylinder. Based on the density difference between the slag particles and water, under the strong action of centrifugal force, the slag particles with larger density are strongly thrown to the wall of the hydrocyclone 20. These slag particles move downward along the wall in a spiral manner and finally smoothly discharge from the sand discharge nozzle 22. The water with smaller density forms an upward inner vortex in the area close to the axis due to the relatively small centrifugal force, and then flows out from the overflow pipe 23, and then enters the filter box 24 to remove impurities, thereby achieving the purpose of water recycling and recycling. This separation process fully utilizes the high-efficiency separation performance of the hydrocyclone 20 and the good purification capacity of the filter box 24, which are both mature technical solutions, can effectively improve the water recovery quality and reduce water resource waste, and at the same time ensure complete slag separation. The whole device is compact in design and closely coordinated in each link, which is conducive to improving the overall efficiency and economy of the blast furnace slag treatment.

Claims

1. A blast furnace slag separation device with water recovery function, characterized in that, Including the slag crushing box (1), the slag crushing box (1) bottom fixed installation has the screening box (2), the slag crushing box (1) right side with screening box (2) right side fixed installation has the same function box (3), the slag crushing box (1) left side with screening box (2) left side fixed installation has the same conveying box (4), the function box (3) right side inner wall fixed installation has motor (5), the motor (5) output shaft is rotatably connected with the left inner wall of slag crushing box (1), the motor (5) is provided with crushing mechanism between the slag crushing box (1); The slag crushing box (1) and the screening box (2) are provided with a same discharge opening (8), the conveying box (4) and the screening box (2) are provided with a same screening opening (9), the screening opening (9) and the screening box (2) are provided with a screening mechanism, the conveying box (4) is provided with a same partition (10) on both sides of the inner wall, the partition (10) is below the screening opening (9), the conveying box (4) is provided with a conveying mechanism, the conveying box (4) and the slag crushing box (1) are provided with a same feeding opening, the conveying box (4) is provided with a separating mechanism on the left side, the function box (3) is rotatably provided with a rotating shaft (15) on the right inner wall, the rotating shaft (15) is below the motor (5), the rotating shaft (15) extends below the partition (10) on the left end, the motor (5) and the rotating shaft (15) are provided with a transmission mechanism, and the slag crushing box (1) is provided with a feeding pipe on the top.

2. The blast furnace slag separating device with water recovery function according to claim 1, characterized in that: The crushing mechanism comprises a crushing roller (6) and a crushing tooth (7), the crushing roller (6) is fixedly sleeved on the output shaft of the motor (5), and the crushing roller (6) is located in the slag crushing box (1). The crushing roller (6) is provided with a crushing tooth (7) on the output shaft of the motor (5).

3. The blast furnace slag separating device with water recovery function according to claim 1, characterized in that: The screening mechanism comprises a screening plate (11) and a screen (12), the screening plate (11) is rotatably installed in the screening opening (9), the screen (12) is arranged on the screening plate (11), and a connecting cloth is arranged between the right side of the screening plate (11) and the right inner wall of the screening box (2).

4. The blast furnace slag separating device with water recovery function according to claim 3, characterized in that: The top driving mechanism comprises a cam (16) and a top seat (17), the cam (16) is fixedly sleeved on the rotating shaft (15), the cam (16) is located in the screening box (2), the top seat (17) is fixedly installed on the bottom of the screening plate (11), the top seat (17) is located on the right side of the screen (12), and the cam (16) is matched with the top seat (17).

5. The blast furnace slag separating device with water recovery function according to claim 1, characterized in that: The conveying mechanism comprises a conveying shaft (13) and a spiral blade (14), the conveying shaft (13) is rotatably installed on the inner wall of the bottom and the top of the conveying box (4), the spiral blade (14) is arranged on the conveying shaft (13), the spiral blade (14) is located above the partition (10), and the conveying shaft (13) and the rotating shaft (15) are provided with a gear driving mechanism.

6. The blast furnace slag separating device with water recovery function according to claim 5, characterized in that: The gear mechanism comprises two bevel gears (25), the bevel gears (25) are fixedly sleeved on the left end of the rotating shaft (15) and the conveying shaft (13), the bevel gears (25) are located below the partition plate (10), and the two bevel gears (25) are engaged.

7. The blast furnace slag separating device with water recovery function according to claim 1, characterized in that: The transmission mechanism comprises two transmission wheels (18) and a transmission belt (19), the transmission wheels (18) are fixedly sleeved on the rotating shaft (15) and the output shaft of the motor (5), the transmission wheels (18) are located in the function box (3), and the same transmission belt (19) is sleeved on the two transmission wheels (18).

8. The blast furnace slag separating device with water recovery function according to claim 1, characterized in that: The separation mechanism comprises a hydrocyclone (20), an overflow pipe (23), a sand trap (22) and a filter box (24), the hydrocyclone (20) is arranged on the left side of the conveying box (4), the hydrocyclone (20) and the screening box (2) are communicated through a feeding pipe (21), the bottom of the hydrocyclone (20) is provided with the sand trap (22), the top of the hydrocyclone (20) is provided with the overflow pipe (23), the left side of the hydrocyclone (20) is provided with the filter box (24), and the filter box (24) and the overflow pipe (23) are communicated through a connecting pipe.

Citation Information

Patent Citations

  • Coal chemical solid slag recovery treatment device and use method thereof

    CN116618410A