Screen assembly for flotation machine

By optimizing the structure of the screen assembly and utilizing the full area of ​​the screen plate for screening, the problems of idle edges and material waste in traditional designs are solved, achieving efficient screening and cost reduction.

CN223717364UActive Publication Date: 2025-12-26ZHEJIANG AILINGCHUANG MINING INDUSTRY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423059502.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-12-26
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In traditional screen assembly designs, the edges of the screen plate are often left unused, resulting in significant material waste, which leads to low overall efficiency and increased production costs.

Method used

A combined structure including a screen plate, support members, connectors and pipes is designed. The screen plate is fixed by the cooperation of the support members and connectors. Fluid enters through the pipes and flows out from the screen plate, utilizing the full area of ​​the screen plate for screening. The stability and durability are improved by the clever cooperation of the support members and connectors.

Benefits of technology

Maximize the use of the screen plate area to improve screening efficiency, reduce material waste, lower maintenance costs, and ensure the stability and durability of the screen assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of flotation machines, and particularly relates to a screen assembly for a flotation machine, comprising: a screen plate for separating impurities; the supporting pieces are arranged on the two sides of the screen plate and used for fixing the screen plate; one end of the connecting piece is connected with the supporting piece, and the other end extends upwards and is connected with the fluid outlet; the connecting pipe is arranged on the supporting piece and is communicated with the screen plate; wherein the screen plate is fixed through cooperation of the connecting piece and the supporting piece, fluid enters through the connecting pipe and flows out through the screen plate, and impurity separation is completed. The vibrating screen has the beneficial effects that by reducing the size of the screen plate, the area of the screen plate is utilized to the maximum extent, waste of materials is reduced, the screening efficiency is improved, and more impurities can be effectively separated.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of flotation machines, and particularly relates to a screen assembly for a flotation machine. BACKGROUND BACKGROUND

[0003] In the application of the flotation machine, the screen assembly plays a crucial role, and its performance directly affects the flotation efficiency and product quality. However, the traditional screen assembly design has obvious shortcomings, mainly in the following two aspects: 1. The traditional screen assembly often only uses the middle part of the screen plate for material screening, while the edge part of the screen plate is idle, which not only limits the effective working area of the screen plate, but also leads to the reduction of the overall screening efficiency, affecting the overall efficiency of the production line. 2. The screen plate material is seriously wasted: when the middle part of the screen plate is damaged due to long-term use or wear, the entire screen plate needs to be replaced according to the traditional method. However, in actual situations, the edge part of the screen plate often remains in good condition and has value for continued use. This "one-size-fits-all" replacement method not only increases production costs, but also causes serious waste of screen plate materials.

[0004] In order to improve the utilization rate of the screen plate and reduce the waste of the screen plate material, it is necessary to improve the existing screen assembly design. CONTENT OF THE INVENTION

[0005] The purpose of the present application is to provide a screen assembly for a flotation machine that can solve the above problems.

[0006] The purpose of the present application is to provide a screen assembly for a flotation machine, comprising:

[0007] The screen plate is used for separating impurities.

[0008] The support is arranged on both sides of the screen plate and is used for fixing the screen plate.

[0009] The connecting piece has one end connected with the support and the other end extending upward and connected with the fluid outlet.

[0010] The connecting piece has one end connected with the support and the other end extending upward and connected with the fluid outlet.

[0011] The screen plate is fixed by the cooperation of the connecting piece and the support, the fluid enters through the connecting piece and flows out through the screen plate, and the separation of impurities is completed.

[0012] The above-mentioned optimization screen assembly for the flotation machine, the screen plate as the core component of separating impurities is made of high-efficiency screening material, and has excellent wear resistance and corrosion resistance. The support is arranged on both sides of the screen plate, which can effectively withstand the impact of the fluid and the weight of the screen plate. One end of the connecting piece is firmly connected with the support, and the other end extends upward and is connected with the fluid outlet, which not only ensures the stability of the screen plate, but also enables the fluid to flow smoothly out of the screen plate, avoiding the accumulation and blockage of the fluid on the screen plate. The connecting pipe is arranged on the support and is connected with the inside of the screen plate, so that the fluid can enter the screen plate uniformly and stably, thereby improving the screening effect and efficiency.

[0013] By reducing the size of the screen plate, the area of the screen plate is maximized, the waste of materials is reduced, and the screening efficiency is improved, so that more impurities can be effectively separated. Through the clever cooperation of the support and the connecting piece, the screen plate can maintain stability under the impact of the fluid, avoiding the risk of falling off or damage, which not only improves the durability of the screen assembly, but also reduces the maintenance cost. The support is also convenient for installation and disassembly, so that when the screen plate needs to be replaced or repaired, it can be easily operated.

[0014] Further, the support comprises:

[0015] The support plate is arranged at the bottom of the screen plate, and a first through hole for the fluid to pass through is formed on the surface of the support plate;

[0016] The pressing plate is arranged at the top of the support plate, and a second through hole for the fluid to pass through is formed on the surface of the pressing plate;

[0017] The pressing plate is welded with the connecting pipe, and the connecting pipe is in communication with the second through hole.

[0018] The support plate is arranged at the bottom of the screen plate, and a first through hole for the fluid to pass through is formed on the surface of the support plate;

[0019] Further, the connecting piece comprises:

[0020] Screws, provided with multiple;

[0021] Nuts, used to fix the screws;

[0022] Among them, the nuts are arranged on the lower part of the support plate and the upper part of the pressing plate, and through the cooperation of the screws and the nuts, the pressing plate and the support plate are fixed on both sides of the screen plate.

[0023] The screws, as the main component of the connecting piece, are provided with multiple to ensure that the support plate and the pressing plate can be uniformly and firmly fixed on both sides of the screen plate, and the position distribution of the screws needs to consider the position of other components to avoid interference. The nuts are used to fix the screws, and through the thread cooperation with the screws, the support plate and the pressing plate are tightly fixed on both sides of the screen plate. The nuts are arranged on the lower part of the support plate and the upper part of the pressing plate, which not only enhances the stability of the screen plate, but also ensures that the fluid will not leak due to the shaking of the screen plate during the screening process. At the same time, by adjusting the fastening degree of the nuts, the control of the fixing force of the screen plate can be realized, so as to ensure the stability and durability of the screen assembly during the screening process. Through the ingenious cooperation of the screws and the nuts, the firm fixation and stable installation of the screen plate are realized, which not only improves the screening efficiency, but also ensures the durability and reliability of the screen assembly.

[0024] Further, flat washers are arranged between the support plate and the nut, and between the pressing plate and the nut.

[0025] The flat washers are arranged between the support plate and the nut, and between the pressing plate and the nut, which are used to increase the contact area between the nut and the support plate or the pressing plate, so as to disperse the pressure generated by the nut and prevent the connecting parts from being damaged due to excessive pressure. The flat washers can also provide additional friction to help prevent the nut from loosening under vibration or external force.

[0026] Further, spring washers are arranged between the nut and the flat washer.

[0027] The spring washers are arranged between the nut and the flat washer, which are used to provide additional elastic pre-tightening force to compensate for the loosening of the nut due to vibration, temperature change or long-term load. When the nut is subjected to external force, the spring washer will be elastically deformed, thereby absorbing part of the impact force and protecting the connecting parts from being damaged.

[0028] The beneficial effects of the present application are:

[0029] 1. By reducing the size of the screen plate, the area of the screen plate is maximized, the waste of materials is reduced, and the screening efficiency is improved, so that more impurities can be effectively separated;

[0030] 2、Through the ingenious cooperation of the support and the connecting piece, the screen plate can be kept stable under fluid impact, avoiding the risk of falling off or damage, not only improving the durability of the screen assembly, but also reducing the maintenance cost;

[0031] 3、By setting the spring washer between the nut and the flat washer, additional elastic pre-tightening force can be provided to compensate for nut loosening caused by vibration, temperature changes or long-term load. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is a structural schematic diagram of the utility model;

[0033] Figure 2 is a structural schematic diagram of another perspective of the utility model;

[0034] Figure 3 is a sectional view of the utility model;

[0035] Figure 4 is a top view of the utility model.

[0036] In the drawing, the reference signs are: 100, screen plate; 200, support; 210, support plate; 211, first through hole; 220, pressing plate; 221, second through hole; 300, connecting piece; 310, screw rod; 320, nut; 330, flat washer; 340, spring washer; 400, connecting pipe. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.

[0038] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, not to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. are usually a class, not limited to the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in an "or" relationship.

[0039] The screen assembly for a flotation machine provided by the embodiments of the present application will be described in detail below in combination with the drawings and specific embodiments and their application scenarios.

[0040] Embodiment 1:

[0041] As Figures 1 to 4 shown, the embodiment of the present application provides a screen assembly for a flotation machine, comprising:

[0042] a screen plate 100 for separating impurities;

[0043] a support 200 arranged on both sides of the screen plate 100 for fixing the screen plate 100;

[0044] a connecting piece 300, one end of which is connected with the support 200, and the other end extends upward and is connected with a fluid outlet;

[0045] a connecting pipe 400 arranged on the support 200 and communicating with the screen plate 100;

[0046] Wherein, the screen plate 100 is fixed by the cooperation of the connecting piece 300 and the support 200, the fluid enters through the connecting pipe 400 and flows out through the screen plate 100, completing the separation of impurities.

[0047] In some embodiments of the embodiment of the present application, as Figure 1 shown, an optimized screen assembly for a flotation machine is used, the screen plate 100 is used as the core component for separating impurities, made of high-efficiency screening material, with excellent wear resistance and corrosion resistance. The support 200 is arranged on both sides of the screen plate 100, which can effectively withstand the impact of the fluid and the weight of the screen plate 100. One end of the connecting piece 300 is firmly connected with the support 200, and the other end extends upward and is connected with the fluid outlet, which not only ensures the stability of the screen plate 100, but also makes the fluid flow smoothly out of the screen plate 100, avoiding the accumulation and blockage of the fluid on the screen plate 100. The connecting pipe 400 is arranged on the support 200 and communicates with the inside of the screen plate 100, so that the fluid can enter the screen plate 100 uniformly and stably, thereby improving the screening effect and efficiency.

[0048] By reducing the size of the screen plate 100, the area of the screen plate 100 is maximized, reducing material waste and improving screening efficiency, so that more impurities can be effectively separated. Through the clever cooperation of the support 200 and the connecting piece 300, the screen plate 100 can remain stable under the impact of the fluid, avoiding the risk of falling off or damage, not only improving the durability of the screen assembly, but also reducing maintenance costs. The arrangement of the support 200 also facilitates the needs of installation and disassembly, so that when the screen plate 100 needs to be replaced or repaired, it can be easily operated.

[0049] Embodiment 2:

[0050] The screen assembly for the flotation machine provided in the embodiment of the application comprises the following technical features in addition to the technical features described above.

[0051] As shown in Figures 1 to 4 , the support 200 comprises:

[0052] The support plate 210 is arranged at the bottom of the screen plate 100, and a first through hole 211 for fluid passing is arranged on the surface of the support plate 210;

[0053] The pressing plate 220 is arranged at the top of the support plate 210, and a second through hole 221 for fluid passing is arranged on the surface of the pressing plate 220;

[0054] The pressing plate 220 is welded to the connecting pipe 400, and the connecting pipe 400 is in communication with the second through hole 221.

[0055] In the embodiment of the application, the support plate 210 is arranged at the bottom of the screen plate 100 to provide support for the screen plate 100, and the first through hole 211 for fluid passing is arranged on the surface of the support plate 210 to ensure that the fluid can enter the screen plate 100 for screening. The pressing plate 220 is arranged at the top of the support plate 210 and tightly cooperates with the support plate 210 to jointly fix the screen plate 100, and the second through hole 221 for fluid passing is arranged on the surface of the pressing plate 220, which corresponds to the first through hole 211 on the support plate 210 to ensure that the fluid can continuously and smoothly pass. The pressing plate 220 serves as the fixing point of the connecting pipe 400, and the connecting pipe 400 is connected to the pressing plate 220 in a welding manner to ensure the communication between the connecting pipe 400 and the second through hole 221. Not only the stability of the connecting pipe 400 is enhanced, but also the fluid can seamlessly enter the screen plate 100 from the connecting pipe 400. Through the design of the support plate 210 and the pressing plate 220 and the reliable connection of the connecting pipe 400 and the pressing plate 220, a stable and efficient fluid passage and screening environment are provided for the screen assembly. Not only the screening efficiency is improved, but also the durability and reliability of the screen assembly are ensured.

[0056] Embodiment 3:

[0057] The screen assembly for the flotation machine provided in the embodiment of the application comprises the following technical features in addition to the technical features described above.

[0058] As shown in Figures 1 to 4 , the connecting piece 300 comprises:

[0059] The screw rod 310 is provided with a plurality of screw rods;

[0060] The nut 320 is used for fixing the screw rod 310;

[0061] The nut 320 is arranged on the lower part of the support plate 210 and the upper part of the pressing plate 220, and the pressing plate 220 and the support plate are fixed on both sides of the screen plate 100 through cooperation of the screw 310 and the nut 320.

[0062] In the embodiment of the present application, the screw 310 is the main component of the connecting piece 300, and multiple screws 310 are arranged to ensure that the support plate 210 and the pressing plate 220 can be uniformly and firmly fixed on both sides of the screen plate 100, and the position distribution of the screw 310 needs to consider the position of other components to avoid interference. The nut 320 is used to fix the screw 310, and the support plate 210 and the pressing plate 220 are tightly fixed on both sides of the screen plate 100 through cooperation of the screw 310 and the nut 320. The nut 320 is arranged on the lower part of the support plate 210 and the upper part of the pressing plate 220, which not only enhances the stability of the screen plate 100, but also ensures that the fluid will not leak due to shaking of the screen plate 100 during screening. At the same time, by adjusting the fastening degree of the nut 320, the control of the fixing force of the screen plate 100 can be realized, so as to ensure the stability and durability of the screen assembly during screening. Through the ingenious cooperation of the screw 310 and the nut 320, the screen plate 100 is firmly fixed and stably installed, which not only improves the screening efficiency, but also ensures the durability and reliability of the screen assembly.

[0063] Embodiment 4:

[0064] The embodiment of the present application provides a screen assembly for a flotation machine, in addition to the above technical features, the screen assembly for the flotation machine of the embodiment of the present application further comprises the following technical features.

[0065] As shown in Figures 1 to 4 The flat washer 330 is arranged between the support plate 210 and the nut 320, and between the pressing plate 220 and the nut 320.

[0066] In the embodiment of the present application, the flat washer 330 is arranged between the support plate 210 and the nut 320, and between the pressing plate 220 and the nut 320, which is used to increase the contact area between the nut 320 and the support plate 210 or the pressing plate 220, so as to disperse the pressure generated by the nut 320 and prevent the connecting part from being damaged due to excessive pressure. The flat washer 330 can also provide additional friction to help prevent the nut 320 from loosening under vibration or external force.

[0067] Further, a spring washer 340 is arranged between the nut 320 and the flat washer 330.

[0068] In some embodiments of the present application, the spring washer 340 is arranged between the nut 320 and the flat washer 330 to provide additional elastic pre-tightening force to compensate for loosening of the nut 320 due to vibration, temperature change or long-term load. When the nut 320 is subjected to external force, the spring washer 340 will be elastically deformed to absorb part of the impact force, thereby protecting the connecting components from damage.

[0069] It should be noted that, in the present document, the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements recited, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by an indefinite article "a" does not exclude the existence, of additional identical elements in the process, method, article, or apparatus that includes the element. Furthermore, it should be noted that the scope of the methods and apparatus of the present embodiments is not limited to performing the functions in the order recited or discussed, but can also include performing the functions in a substantially simultaneous manner or in reverse order, for example, the described methods can be performed in an order different from that described, and various steps can be added, omitted, or combined, in addition, features described with reference to certain examples can be combined in other examples.

[0070] The embodiments of the present application are described above with reference to the accompanying drawings, but the present application is not limited to the specific embodiments described above, which are merely illustrative, rather than limiting, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the scope of the present application and the scope of protection of the claims, which are all within the scope of protection of the present application.

Claims

1. A screen assembly for a flotation machine, characterized by: The utility model relates to a kind of fluid separation device, including: Screening plate (100) for separating impurities; Supporting member (200) is arranged on the both sides of screening plate (100), for fixing screening plate (100); Connecting piece (300), one end of which is connected with supporting member (200), and the other end extends upward and is connected with fluid outlet; Connecting pipe (400) is arranged on supporting member (200) and is communicated with screening plate (100); Wherein, screening plate (100) is fixed by the cooperation of connecting piece (300) and supporting member (200), fluid enters through connecting pipe (400), and flows out through screening plate (100), and the separation of impurities is completed.

2. A screen assembly for a flotation machine as claimed in claim 1, wherein: The supporting member (200) includes: Supporting plate (210) is arranged on the bottom of screening plate (100), and the surface of supporting plate (210) is provided with first through hole (211) for fluid to pass through; Pressing plate (220) is arranged on the top of supporting plate (210), and the surface of pressing plate (220) is provided with second through hole (221) for fluid to pass through; Wherein, pressing plate (220) is welded with connecting pipe (400), and connecting pipe (400) is communicated with second through hole (221).

3. A screen assembly for a flotation machine as claimed in claim 2, wherein: The connecting piece (300) includes: Screw rod (310) is provided with multiple; Nut (320) is used for fixing screw rod (310); Wherein, nut (320) is arranged on the lower part of supporting plate (210) and the upper part of pressing plate (220), and pressing plate (220) and supporting plate are fixed on the both sides of screening plate (100) by the cooperation of screw rod (310) and nut (320).

4. A screen assembly for a flotation machine as claimed in claim 3, wherein: Flat washer (330) is arranged between supporting plate (210) and nut (320), and between pressing plate (220) and nut (320).

5. A screen assembly for a flotation machine as claimed in claim 4, wherein: Spring washer (340) is arranged between nut (320) and flat washer (330).