Alkali liquor leakage monitoring system of pharmaceutical cleaning machine

Abstract

The utility model discloses an alkali liquor leakage monitoring system for a pharmaceutical cleaning machine, which relates to the technical field of medicine preparation and comprises an alkali liquor inlet valve, an alkali liquor storage barrel, a detection storage barrel, an alkali liquor pump, a detection storage barrel, an alkali liquor outlet valve, an alkali liquor outlet valve, an alkali liquor outlet valve and an alkali liquor outlet valve, the alkali liquor storage barrel is used for storing alkali liquor, the alkali liquor pump is used for conveying the alkali liquor in the alkali liquor storage barrel to the cleaning machine, the liquid inlet pipe is located between the alkali liquor inlet valve and the alkali liquor pump and used for communicating the alkali liquor inlet valve with the alkali liquor pump, and the pressure sensor is installed on the liquid inlet pipe to monitor the pipeline pressure in the liquid inlet pipe. The device makes up the blank and defect of data monitoring of a traditional cleaning machine in the aspect of the alkali liquor pipeline, the service life of the alkali liquor pipeline can be prolonged to a great extent, pollution caused by alkali liquor leakage to a clean area of a pharmaceutical factory is reduced, it is guaranteed that the cleaning procedure can be controlled in a standardized mode, and the stability of pharmaceutical production of a pharmaceutical enterprise is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical preparation technology, and more specifically, to a monitoring system for alkaline leakage in a pharmaceutical cleaning machine. Background Technology

[0002] In the pharmaceutical industry, equipment cleaning is crucial, especially given the extremely high safety and hygiene requirements for cleaning machines. Cleaning machines are commonly used to clean pharmaceutical equipment and containers, such as reaction vessels, mixers, and filling machines, to ensure product quality and safety. Pharmaceutical cleaning machines (such as CIP systems, Clean In-Place Systems) typically employ a circulating cleaning method, using chemical cleaning agents or water. This process includes multiple stages such as pre-cleaning, main cleaning, rinsing, and disinfection. Cleaning solution: The cleaning solution is generally water or a specific chemical solution used to remove residues from the equipment. The liquid circulates within the cleaning machine, cleaning the target equipment through nozzles, sprays, or other devices. Cleaning program: Cleaning machines typically operate within a series of preset programs, including control of parameters such as flow rate, temperature, and time, to ensure efficient cleaning. In the pharmaceutical industry, any residual contaminants, chemical cleaning agents, or moisture within any equipment or container can affect the quality of pharmaceutical products.

[0003] Cleaning machines require the addition of different chemical agents to clean various equipment. Therefore, any liquid leakage from the cleaning machine poses serious hygiene and safety hazards, and could even contaminate the entire production batch. In particular, alkaline solutions, due to their corrosive nature, are easily corroded at the cleaning machine's inlet, leading to leakage. Specifically, leakage can result in the loss of cleaning fluid, increased cleaning costs, reduced cleaning effectiveness, increased risk of cross-contamination, and impact on the quality of chemicals. Prolonged leakage can damage equipment, leading to increased maintenance costs and even production shutdowns.

[0004] In summary, how to provide a system for detecting alkali leakage is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] In view of this, the purpose of this utility model is to provide a monitoring system for alkali leakage in pharmaceutical cleaning machines, which monitors the alkali inlet location to prevent alkali leakage and reduce costs and risks.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A pharmaceutical cleaning machine alkali leakage monitoring system includes:

[0008] An alkali solution inlet valve, which is connected to the cleaning machine via a pipeline;

[0009] The alkali storage barrel is used for storing alkali solution.

[0010] The alkali pump is used for conveying alkali solution in the alkali storage barrel to the cleaning machine.

[0011] The liquid inlet pipe is located between the alkali inlet valve and the alkali pump and is used for connecting the alkali inlet valve and the alkali pump.

[0012] The pressure sensor is installed on the liquid inlet pipe to monitor the pipeline pressure in the liquid inlet pipe.

[0013] The utility model further has:

[0014] The buzzer is installed on the pressure sensor.

[0015] The utility model further has that the alkali inlet valve adopts the electromagnetic valve.

[0016] The utility model further has that the alkali pump adopts the peristaltic pump.

[0017] The utility model further has:

[0018] The pressure sensor, the alkali inlet valve, the buzzer and the alkali pump are electrically connected with the controller.

[0019] The utility model further has that the liquid inlet pipe adopts stainless steel material.

[0020] The utility model further has:

[0021] The detection valve is located between the alkali inlet valve and the cleaning machine.

[0022] The utility model further has that the alkali storage barrel is equipped with the liquid level sensor.

[0023] The utility model further has that the pressure sensor adopts the ceramic capacitor pressure sensor.

[0024] The alkali leakage monitoring system for pharmaceutical cleaning machines provided by this utility model involves connecting the inlet pipe to the cleaning machine and installing the alkali inlet valve near the cleaning machine to control the entry of alkali into the machine. An alkali pump delivers alkali from a storage tank to the cleaning machine. Alkali to be used is added to the storage tank. When alkali needs to be added to the cleaning machine, the pump starts working, delivering alkali from the storage tank into the machine. If the alkali inlet valve is closed during use, but the pump operates, causing an increase in pressure in the inlet pipe, a pressure sensor will detect the abnormality. The device promptly alerts workers to take action. When it is necessary to periodically check for leakage risks at the alkali inlet valve, the valve is closed, the alkali pump operates, and the pressure in the inlet pipe increases. When the pump stops, the pressure in the inlet pipe remains constant. By observation, it is possible to determine whether there is a leakage at the alkali inlet valve. Therefore, this device fills the gap and deficiency in data monitoring of alkali pipelines in traditional cleaning machines. It can greatly extend the service life of alkali pipelines, reduce the pollution caused by alkali leakage to the clean area of ​​pharmaceutical plants, ensure the standardized control of the cleaning process, and greatly improve the stability of drug production in pharmaceutical companies. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the system provided by this utility model.

[0027] Figure 1 In the accompanying drawings, the reference numerals include:

[0028] 1. Alkali inlet valve; 2. Alkali storage tank; 3. Cleaning machine; 4. Alkali pump; 5. Inlet pipe; 6. Pressure sensor; 7. Liquid level sensor. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] The utility model discloses a core provides a kind of alkali leakage monitoring system of pharmaceutical cleaning machine, the alkali import position is monitored, avoid the leakage of alkali, reduce cost and risk.

[0031] Please refer to Figure 1 A kind of alkali leakage monitoring system of pharmaceutical cleaning machine, including alkali import valve 1, alkali storage barrel 2, alkali pump 4, liquid inlet pipe 5 and pressure sensor 6, alkali import valve 1 is communicated with cleaning machine 3 by pipeline, detects storage barrel for storing alkali, alkali pump 4 is used to send the alkali in alkali storage barrel 2 to cleaning machine 3, liquid inlet pipe 5 is located between alkali import valve 1 and alkali pump 4, and is used to connect alkali import valve 1 and alkali pump 4, pressure sensor 6 is installed in liquid inlet pipe 5, to monitor the pipeline pressure in liquid inlet pipe 5.

[0032] When using, liquid inlet pipe 5 is communicated with cleaning machine 3, and alkali import valve 1 is installed in the position close to cleaning machine 3, for controlling alkali to enter cleaning machine 3, alkali pump 4 is used to send the alkali in alkali storage barrel 2 to cleaning machine 3, add the alkali to be used in alkali storage barrel 2, when needing to add alkali to cleaning machine 3, alkali pump 4 starts to work, and sends the alkali from alkali storage barrel 2 into cleaning machine 3, completes the addition of alkali, if alkali import valve 1 is closed in the use process, and the pressure of liquid inlet pipe 5 increases when alkali pump 4 works, pressure sensor 6 will detect exception, timely remind worker to handle, when needing to regularly detect whether alkali import valve 1 exists leakage risk, alkali import valve 1 is closed, at this moment, alkali pump 4 works, and the pressure of liquid inlet pipe 5 increases, and alkali pump 4 stops working, so that the pressure in liquid inlet pipe 5 remains unchanged, whether alkali import valve 1 exists leakage condition is obtained by observation, therefore, the device makes up the blank and defect of traditional cleaning machine 3 in the data monitoring of alkali pipeline, can greatly improve the service life of alkali pipeline, reduce the pollution caused by alkali leakage to clean area of pharmaceutical factory, guarantee the standardization control of cleaning procedure, greatly improve the stability of drug production of pharmaceutical enterprise.

[0033] Optionally, in some embodiments, each pipeline in the system is made of corrosion-resistant material.

[0034] Optionally, in some embodiments, in order to achieve good warning effect, it further includes a buzzer, and the buzzer is installed on the pressure sensor 6, that is, the buzzer issues an alarm for the abnormal pressure detected by the pressure sensor 6, reminding the worker to observe and handle in time, improving the safety of system use.

[0035] Optionally, in some embodiments, alkali import valve 1 is made of electromagnetic valve, specifically, made of corrosion-resistant electromagnetic valve, for example, ZF4 series diaphragm electromagnetic valve: suitable for normal temperature, normal pressure, low pressure occasions, can control acid and alkali fluid, various solvents and other corrosive media, medium temperature range is-20 ℃~80 ℃.

[0036] Optionally, in some embodiments, the alkali solution pump 4 adopts a peristaltic pump, specifically, the peristaltic pump adopts a corrosion-resistant type. The corrosion-resistant peristaltic pump is a fluid conveying device specially used for conveying corrosive liquids. The core component, the pump tube, is usually made of special materials to ensure stable operation in strong acid, strong base, organic solvent and other corrosive media. For example, stainless steel such as 316L stainless steel or engineering plastics such as polypropylene (PP) can be used.

[0037] In order to further improve the automation degree of the whole system in use, in some embodiments, a controller is further included. The pressure sensor 6, the alkali solution inlet valve 1, the buzzer and the alkali solution pump 4 are all electrically connected with the controller, that is, the controller is used to control each component. The critical value of the pressure sensor 6 is input into the controller to protect the pipeline. The controller can also monitor and compare the value of the pressure sensor 6 in real time during leak detection and display the value on the display for the convenience of workers to record, or input the comparison program into the controller to automatically compare the pressure value and achieve automatic leak detection, thereby improving the automation degree of the system in use.

[0038] Optionally, in some embodiments, the liquid inlet pipe 5 adopts stainless steel material. Glass fiber reinforced plastic is a composite material composed of glass fiber and resin, which has high strength, light weight, corrosion resistance and other characteristics, and is more suitable for the alkali solution use environment requirements of the device.

[0039] In other embodiments, other corrosion-resistant materials such as polytetrafluoroethylene, polyvinylidene fluoride, ceramic materials, epoxy resin composite materials, and phenolic resin composite materials can also be used.

[0040] In order to further improve the safety during leak detection and reduce the impact of alkali solution leakage on the cleaning machine 3 and the cleaning liquid, in some embodiments, a detection valve is further included. The detection valve is located between the alkali solution inlet valve 1 and the cleaning machine 3, that is, a detection valve is added between the alkali solution inlet valve 1 and the cleaning machine 3. During normal use, the detection valve is always open, so the alkali solution can pass through the detection valve smoothly after passing through the alkali solution inlet valve 1. However, when leak detection is performed on the alkali solution inlet valve 1, the detection valve is closed. Therefore, when the pressure in the liquid inlet pipe 5 is increased, even if the alkali solution inlet valve 1 leaks, it will be blocked by the detection valve, preventing the alkali solution from entering the cleaning machine 3 system. This greatly improves the safety during leak detection, reduces the risk of liquid leakage during detection, and greatly reduces maintenance costs.

[0041] In order to further reduce the corrosion of the lye inlet valve 1, increase its service life, in some embodiments, a branch pipeline is arranged at the position of the liquid inlet pipe 5 close to the lye pump 4, and a water inlet pipeline is arranged at the side of the liquid inlet pipe 5 close to the detection valve, and a valve is arranged on the water inlet pipeline, and at the same time, a valve is arranged between the branch pipeline and the lye pump 4 and on the branch pipeline, when the lye adding is completed, the controller controls the valve of the branch pipeline to open, the valve between the branch pipeline and the lye pump 4 is closed, and the detection valve is closed, at this time, by opening the valve on the water inlet pipeline, the cleaning water is injected into the liquid inlet pipe 5, and the residual lye in the liquid inlet pipe 5 is flushed, and is discharged from the liquid inlet pipe 5 through the branch pipeline, so that the flushing of the liquid inlet pipe 5 can greatly avoid the residual lye in the liquid inlet pipe 5, which is beneficial to reduce the corrosion time of the lye on the lye inlet valve 1, so as to achieve the purpose of prolonging the service life of the lye inlet valve 1, further avoid the leakage, and improve the overall use safety of the cleaning machine 3.

[0042] In order to further improve the accuracy of leakage detection, in some embodiments, a liquid level sensor 7 is arranged in the lye storage barrel 2, that is, in the process of detecting the liquid inlet pipe 5 and the lye inlet valve 1, after the lye pump 4 sends the lye into the liquid inlet pipe 5 to increase the pressure, in order to maintain the pressure, the lye pump 4 stops working, and when the pressure changes, the lye pump 4 works again, which causes the sensor value to change, so that the leakage problem can be detected more accurately, and the accuracy is improved.

[0043] Optionally, in some embodiments, the pressure sensor 6 is a ceramic capacitor pressure sensor 6.

[0044] That is, the focus of the utility model lies in: the lye pump 4 is used to convey the lye in the lye storage barrel 2 to the cleaning machine 3, the lye to be used is added in the lye storage barrel 2, when it is needed to add lye to the cleaning machine 3, the lye pump 4 starts to work and sends the lye from the lye storage barrel 2 into the cleaning machine 3 to complete the addition of lye, if the lye inlet valve 1 is closed during use and the lye pump 4 works to increase the pressure of the liquid inlet pipe 5, the pressure sensor 6 will detect the abnormality and timely remind the worker to handle, when it is needed to regularly detect whether the lye inlet valve 1 has the leakage risk, the lye inlet valve 1 is closed, at this time, the lye pump 4 works, the pressure of the liquid inlet pipe 5 increases, the lye pump 4 stops working, so that the pressure in the liquid inlet pipe 5 remains unchanged, and whether the lye inlet valve 1 has the leakage condition is obtained by observation, therefore, the device makes up the blank and defects of the traditional cleaning machine 3 in the data monitoring of the lye pipeline, can greatly improve the service life of the lye pipeline, reduce the pollution caused by lye leakage to the clean area of the pharmaceutical factory, ensure the standardization control of the cleaning program, and greatly improve the stability of the pharmaceutical production of the pharmaceutical enterprise.

[0045] The various embodiments are described in the specification by way of progression, each building on the last to facilitate ease of understanding. The same or similar reference numerals are used in the drawings and description to refer to the same or like parts, components and operations.

[0046] The above has carried out the detailed introduction to the alkali solution leakage monitoring system of the pharmaceutical cleaning machine provided by the utility model. The principle and implementation mode of the utility model are described by applying specific examples in this paper, and the above embodiment is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary skilled person in the art, without departing from the principle of the utility model, the utility model can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A pharmaceutical cleaning machine alkali solution leakage monitoring system, characterized by, The application relates to a liquid level detection device for a cleaning machine. The application comprises: a lye inlet valve (1) which is communicated with a cleaning machine (3) through a pipeline; a lye storage barrel (2) which is used for storing lye; a lye pump (4) which is used for conveying lye in the lye storage barrel (2) to the cleaning machine (3); a liquid inlet pipe (5) which is located between the lye inlet valve (1) and the lye pump (4) and is used for connecting the lye inlet valve (1) and the lye pump (4); 2. The alkali solution leakage monitoring system of the pharmaceutical cleaning machine according to claim 1, characterized in that, a pressure sensor (6) which is installed on the liquid inlet pipe (5) and is used for monitoring the pipeline pressure in the liquid inlet pipe (5). The application further comprises:

3. The alkali solution leakage monitoring system of the pharmaceutical cleaning machine according to claim 2, characterized in that, a buzzer which is installed on the pressure sensor (6).

4. The alkali solution leakage monitoring system of the pharmaceutical cleaning machine according to claim 2, characterized in that, The lye inlet valve (1) is an electromagnetic valve.

5. The system for monitoring leakage of alkali solution of a pharmaceutical cleaning machine according to claim 2, wherein The lye pump (4) is a peristaltic pump. The application further comprises:

6. The system according to claim 5, wherein the system further comprises a liquid level sensor. a controller which is electrically connected with the pressure sensor (6), the lye inlet valve (1), the buzzer and the lye pump (4).

7. The system according to any one of claims 1-6, wherein the system further comprises a pH sensor. The liquid inlet pipe (5) is made of stainless steel. The application further comprises:

8. The system according to any one of claims 1-6, wherein the system further comprises a liquid level sensor. a detection valve which is located between the lye inlet valve (1) and the cleaning machine (3).

9. The system according to claim 8, wherein the system further comprises a liquid level sensor. The lye storage barrel (2) is provided with a liquid level sensor (7). The pressure sensor (6) is a ceramic capacitor pressure sensor (6).

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