Three-way pipe forming equipment

Abstract

The utility model relates to the technical field of three-way pipe manufacturing, and discloses three-way pipe forming equipment which comprises a workbench and two moving seats, bases are fixedly connected to the two sides of the upper end of the workbench, electric sliding rails are fixedly connected to the two sides of the upper ends of the two bases, and two dovetail grooves distributed in a mirror image mode are formed in each base; the upper ends of the two moving seats are fixedly connected with motors, the output ends of the two motors are fixedly connected with drills, and the upper end of the workbench is fixedly connected with a lower die. According to the three-way pipe forming equipment, the bases fixedly connected to the two sides of the workbench are used for supporting the drilling equipment, the stability of the drilling equipment in the operation process is ensured, the positions of the movable base and the drilling device can be controlled through cooperation of the electric sliding rail, the dovetail groove and the dovetail tenon, instant drilling treatment after a three-way pipe is formed is achieved, and the drilling efficiency is improved. The three-way pipe does not need to be transferred to other equipment, the production period is shortened, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tee pipe preparation, in particular to a tee pipe forming device. BACKGROUND

[0002] With the development of industry, tee pipes have been widely used in many fields such as chemical industry, petroleum, natural gas, sewage treatment, water supply and drainage, etc. The market demand for tee pipes is increasing, and higher requirements for the quality and performance of products are put forward.

[0003] However, the existing tee pipe forming device needs to be first extruded and shaped by a mold, and then the semi-finished product is taken out and transferred to a drilling station, etc. The connection between the steps is not close enough, resulting in low production efficiency. During the process of taking out the semi-finished product and transferring it to the drilling station, manual intervention is required, which increases the labor cost and may further reduce the production efficiency due to human factors. CONTENT OF THE UTILITY MODEL

[0004] In view of the defects of the prior art, the present application provides a tee pipe forming device, which has the advantages of improving production efficiency, etc. The problem of the existing tee pipe forming device needing to be first extruded and shaped by a mold, and then the semi-finished product is taken out and transferred to a drilling station, etc. The connection between the steps is not close enough, resulting in low production efficiency. During the process of taking out the semi-finished product and transferring it to the drilling station, manual intervention is required, which increases the labor cost and may further reduce the production efficiency due to human factors.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a tee pipe forming device, comprising a workbench and two movable seats, the upper ends of the two sides of the workbench are fixedly connected with bases, the upper ends of the two sides of the two bases are fixedly connected with electric sliding rails, two mirror image distributed dovetail grooves are formed in the interiors of the two bases, two mirror image distributed dovetail tenons are fixedly connected to the bottom ends of the two movable seats, slide bars are fixedly connected to the two sides of the two movable seats, electric motors are fixedly connected to the upper ends of the two movable seats, drilling devices are fixedly connected to the output ends of the two electric motors, and a lower mold is fixedly connected to the upper end of the workbench.

[0006] Through the above scheme, through the setting of the workbench, the base, the electric sliding rail, the dovetail groove, the moving seat and the dovetail tenon, the base fixedly connected on both sides of the workbench provides support for the hole turning device, ensures the stability of the hole turning device during operation, reduces the production errors caused by vibration or shaking, the moving seat can be quickly adjusted by driving the electric sliding rail, and the position of the hole driller can be controlled through the cooperation of the electric sliding rail, the dovetail groove and the dovetail tenon, so that the accuracy and consistency of drilling are ensured, the quality and precision of the product are improved, the instant drilling treatment after the tee pipe is formed is realized, the tee pipe does not need to be transferred to other equipment, the production cycle is shortened, and the production efficiency is improved. The device integrates the forming and drilling functions of the tee pipe, realizes the continuous production process from raw materials to finished products, reduces the intermediate links in the production process, and improves the production efficiency and product quality.

[0007] Further, the upper end of the workbench is fixedly connected with a support, and four positioning columns arranged in a rectangular array are arranged on the upper end of the workbench.

[0008] Through the above scheme, the support provides additional support for the workbench and provides a mounting position for the forming device. The four positioning columns arranged in a rectangular array ensure the stability during production.

[0009] Further, a first hydraulic rod is fixedly connected inside the upper end of the support, an output end of the first hydraulic rod is fixedly connected with a lifting plate, four positioning holes arranged in a rectangular array are fixedly connected inside the lifting plate, and an upper die is fixedly connected to the bottom end of the lifting plate.

[0010] Through the above scheme, the first hydraulic rod can adjust the height of the lifting plate and drive the upper die to move to the required position for accurate extrusion forming of the raw material.

[0011] Further, a second hydraulic rod is fixedly connected inside each of the two sides of the support, an output end of each of the two second hydraulic rods is fixedly connected with a moving plate, and two extrusion rods arranged in a mirror image are fixedly connected to one end of each of the two moving plates away from the second hydraulic rod.

[0012] Through the above scheme, the two second hydraulic rods drive the moving plates and the extrusion rods on both sides respectively, realizing simultaneous extrusion of the raw material on both sides, which can more effectively control the flow and forming of the raw material, reduce deformation or deviation caused by single-sided extrusion, and improve the forming precision and stability of the tee pipe.

[0013] Further, the four sliding bars are slidingly arranged inside the electric sliding rail.

[0014] Through the above scheme, the sliding bars are driven to move by the electric sliding rail, the moving seat is driven to move by the two sliding bars, and the drilling device is driven to move.

[0015] Further, one end of the four positioning columns away from the workbench is fixedly connected with the support.

[0016] Through the above scheme, the positioning column is used as a connecting workbench and support part, which ensures the stability of the support during the work process and prevents the support from shaking.

[0017] Further, the four positioning columns are slidingly arranged inside the positioning hole.

[0018] Through the above scheme, the sliding arrangement of the positioning column inside the positioning hole can ensure the stability of the upper mold during movement.

[0019] Further, the four extrusion rods are slidingly arranged between the workbench and the upper mold.

[0020] Through the above scheme, the extrusion rods in each group slide between the upper mold and the lower mold when the upper mold and the lower mold are attached, and simultaneously extrude the two sides of the raw material, which ensures that the raw material is subjected to uniform pressure distribution during the molding process, and avoids the molding defects caused by uneven stress.

[0021] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:

[0022] The three-way pipe forming equipment, through the setting of the workbench, the base, the electric sliding rail, the dovetail groove, the moving seat and the dovetail, the base fixedly connected on both sides of the workbench provides support for the hole turning equipment, ensures the stability of the hole turning equipment during operation, reduces the production errors caused by vibration or shaking, drives the moving seat through the electric sliding rail, can quickly adjust the position of the drill, and through the cooperation of the electric sliding rail, the dovetail groove and the dovetail, can control the position of the moving seat and the drill, ensure the accuracy and consistency of drilling, improve the quality and precision of products, realize the immediate drilling treatment after the three-way pipe is formed, without the need to transfer the three-way pipe to other equipment, shorten the production cycle, improve the production efficiency, the device integrates the forming and drilling functions of the three-way pipe, realizes the continuous production process from raw materials to finished products, reduces the intermediate links in the production process, improves the production efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the structure of the present application;

[0024] Figure 2 is a schematic diagram of the drilling device structure of the structure of the present application;

[0025] Figure 3 is a schematic diagram of the base structure of the structure of the present application;

[0026] Figure 4 The structural schematic diagram of the forming device of the application.

[0027] In the figure:

[0028] 1, workbench; 2, base; 3, electric sliding rail; 4, dovetail groove; 5, moving seat; 6, dovetail; 7, sliding bar; 8, motor; 9, drill; 10, lower mold; 11, support; 12, positioning column; 13, first hydraulic rod; 14, lifting plate; 15, positioning hole; 16, upper mold; 17, second hydraulic rod; 18, moving plate; 19, extrusion rod. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.

[0030] Please refer to Figure 1 , Figure 2 and Figure 3 The three-way pipe forming equipment in the embodiment comprises a workbench 1 and two moving seats 5. The upper ends of the two sides of the workbench 1 are fixedly connected with bases 2. The bases 2 fixedly connected with the two sides of the workbench 1 provide support for the hole turning equipment, ensuring the stability of the hole turning equipment during operation, reducing production errors caused by vibration or shaking. The upper ends of the two sides of each base 2 are fixedly connected with electric sliding rails 3. The interiors of the two bases 2 are both provided with two mirror image distributed dovetail grooves 4. The bottom ends of the two moving seats 5 are fixedly connected with two mirror image distributed dovetail joints 6. The moving seats 5 are driven by the electric sliding rails 3, so that the positions of the drills 9 can be quickly adjusted. The positions of the moving seats 5 and the drills 9 can be controlled through the cooperation of the electric sliding rails 3, the dovetail grooves 4 and the dovetail joints 6, ensuring the accuracy and consistency of drilling, improving the quality and precision of products. The two sides of each moving seat 5 are fixedly connected with sliding bars 7. The upper ends of the two moving seats 5 are fixedly connected with motors 8. The output ends of the two motors 8 are fixedly connected with drills 9. The upper end of the workbench 1 is fixedly connected with a lower mold 10.

[0031] Please refer to Figure 1 and Figure 4The upper end of the workbench 1 is fixedly connected with a support 11, the upper end of the workbench 1 is fixedly connected with four positioning columns 12 arranged in a rectangular array, the support 11 provides additional support for the workbench 1 and provides a mounting position for the forming device, the four positioning columns 12 arranged in a rectangular array ensure stability during production, the upper end of the support 11 is fixedly connected with a first hydraulic rod 13 inside, the output end of the first hydraulic rod 13 is fixedly connected with a lifting plate 14, the lifting plate 14 is fixedly connected with four positioning holes 15 arranged in a rectangular array inside, the bottom end of the lifting plate 14 is fixedly connected with an upper die 16, the first hydraulic rod 13 can adjust the height of the lifting plate 14, drive the upper die 16 to move to the required position, and accurately extrude the raw material, the inside of the two sides of the support 11 is fixedly connected with a second hydraulic rod 17, the output end of the two second hydraulic rods 17 is fixedly connected with a moving plate 18, the end away from the second hydraulic rod 17 of the two moving plates 18 is fixedly connected with two extrusion rods 19 arranged in a mirror image, the two second hydraulic rods 17 drive the moving plates 18 and the extrusion rods 19 on the two sides respectively, realizing simultaneous extrusion of the raw material on both sides, which can more effectively control the flow and forming of the raw material, reduce deformation or deviation caused by unilateral extrusion, and improve the forming precision and stability of the tee pipe.

[0032] Please refer to Figure 1 , Figure 2 and Figure 4 , the four slides 7 are slidingly arranged inside the electric slide rail 3, the slides 7 are driven to move by the electric slide rail 3, the two slides 7 drive the moving seat 5 to move, and in turn drive the drilling device to move, the end away from the workbench 1 of the four positioning columns 12 is fixedly connected with the support 11, the positioning column 12 serves as a connecting workbench 1 and support 11 support component, ensuring the stability of the support 11 during work, preventing the support 11 from shaking, the four positioning columns 12 are slidingly arranged inside the positioning hole 15, the sliding arrangement of the positioning column 12 inside the positioning hole 15 can ensure the stability of the upper die 16 when the upper die 16 moves, the two extrusion rods 19 are slidingly arranged between the workbench 1 and the upper die 16, the two extrusion rods 19 are slidingly arranged between the upper die 16 and the lower die 10 when the upper die 16 and the lower die 10 are in contact, the extrusion rods 19 are slidingly arranged between the upper die 16 and the lower die 10, extruding the raw material on both sides at the same time, ensuring that the raw material is evenly distributed during the forming process, avoiding defects caused by uneven stress.

[0033] The three-way pipe forming equipment in the embodiment provides support for the rotating hole equipment through the fixed connection of the bases 2 on both sides of the workbench 1, ensures the stability of the rotating hole equipment during operation, reduces production errors caused by vibration or shaking, can quickly adjust the position of the drill 9 through the driving of the movable seat 5 by the electric sliding rail 3, and can control the position of the movable seat 5 and the drill 9 through the cooperation of the electric sliding rail 3, the dovetail groove 4 and the dovetail tenon 6, ensure the accuracy and consistency of drilling, improve the quality and precision of products, realize immediate drilling treatment after the three-way pipe is formed, do not need to transfer the three-way pipe to other equipment, shorten the production cycle, improve the production efficiency, the device integrates the forming and drilling functions of the three-way pipe, realizes the continuous production process from raw materials to finished products, reduces the intermediate links in the production process, and improves the production efficiency and product quality.

[0034] The working principle of the above embodiment is as follows:

[0035] The raw material is placed in the lower mold 10 on the workbench 1, the four positioning columns 12 slide in the positioning holes 15 on the lifting plate 14 to stabilize the upper mold 16, the first hydraulic rod 13 is started, the lifting plate 14 and the upper mold 16 are pushed down, until the upper mold 16 is tightly attached to the lower mold 10, the raw material is extruded and formed, in the forming process, the extrusion rods 19 in each group slide between the upper mold 16 and the lower mold 10 through the driving of the second hydraulic rod 17, uniform pressure is applied to the both sides of the raw material at the same time, the forming precision and stability are ensured, when the three-way pipe is formed, the electric sliding rail 3 is started, the two movable seats 5 and the drills 9 thereon are driven to move to the specified position, through the cooperation of the dovetail groove 4 and the dovetail tenon 6, the movable seat 5 and the drill 9 are kept stable during movement, the motor 8 is started, the drill 9 is driven to drill the formed three-way pipe, after drilling is completed, the two second hydraulic rods 17 are retracted to drive the two extrusion rods to reset, the first hydraulic rod 13 is retracted, the lifting plate 14 and the upper mold 16 are reset, the formed three-way pipe is exposed, and then the formed three-way pipe is taken out.

[0036] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the enclosed claims. That is, although the present application is described in terms of particular embodiments and illustrative figures, it should be apparent that the application can be varied in a multitude of ways. Such alterations, many of which will be apparent to those skilled in the art, can be based on current technology, and as such, this application should not be limited to the particular embodiments described herein, but should be understood to include all embodiments that are within the scope of the appended claims and their equivalents.

[0037] While the embodiments of the application have been shown and described herein, it will be understood by those skilled in the art that many changes, modifications, substitutions and alterations to these embodiments can be made without departing from the principles and spirits of the application, which can be limited only by the scope of the appended claims and their equivalents.

Claims

1. A tee pipe forming apparatus comprising a worktable (1) and two moving seats (5), characterized in that: Both sides of the upper end of the workbench (1) are fixedly connected with the base (2), the upper ends of both sides of the two bases (2) are fixedly connected with the electric sliding rail (3), the interiors of both the bases (2) are provided with two mirror image distributed dovetail grooves (4), the bottom ends of the two moving seats (5) are fixedly connected with two mirror image distributed dovetail tenons (6), both sides of the two moving seats (5) are fixedly connected with the slide bar (7), the upper ends of the two moving seats (5) are fixedly connected with the motor (8), the output ends of the two motors (8) are fixedly connected with the drill (9), and the upper end of the workbench (1) is fixedly connected with the lower mold (10).

2. The tee pipe forming apparatus according to claim 1, characterized by: The upper end of the workbench (1) is fixedly connected with the support (11), and the upper end of the workbench (1) is fixedly connected with the four positioning columns (12) distributed in a rectangular array.

3. The tee pipe forming apparatus according to claim 2, characterized by: The upper end of the support (11) is fixedly connected with the first hydraulic rod (13), the output end of the first hydraulic rod (13) is fixedly connected with the lifting plate (14), the interior of the lifting plate (14) is fixedly connected with the four positioning holes (15) arranged in a rectangular array, and the bottom end of the lifting plate (14) is fixedly connected with the upper mold (16).

4. The tee pipe forming apparatus according to claim 2, characterized by: Both sides of the support (11) are fixedly connected with the second hydraulic rod (17), the output ends of the two second hydraulic rods (17) are fixedly connected with the moving plate (18), and the ends, away from the second hydraulic rods (17), of the two moving plates (18) are fixedly connected with the two mirror image distributed extrusion rods (19).

5. The tee pipe forming apparatus according to claim 1, characterized by: The four slide bars (7) are slidably arranged in the electric sliding rails (3).

6. The tee pipe forming apparatus according to claim 2, characterized by: The ends, away from the workbench (1), of the four positioning columns (12) are fixedly connected with the support (11).

7. The tee pipe forming apparatus according to claim 2, characterized by: The four positioning columns (12) are slidably arranged in the positioning holes (15).

8. The tee pipe forming apparatus according to claim 4, characterized by: The four extrusion rods (19) are slidably arranged between the workbench (1) and the upper mold (16) in pairs.

Images