Scrap collecting device for aluminum alloy machining

By using a servo motor-driven synchronous belt transmission assembly and a bevel gear shaft system, combined with rotating fan blades and cleaning blades, the problem of debris splashing into dead corners and being difficult to clean in aluminum alloy processing equipment has been solved, achieving efficient collection and rapid cleaning of debris.

CN223719010UActive Publication Date: 2025-12-26GUIXI CHUANGZHOU ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202520094109.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-26
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing chip collection devices for aluminum alloy processing are difficult to clean effectively when chips splash into the dead corners of the device.

Method used

The system employs a servo motor-driven synchronous belt transmission assembly and a bevel gear shaft system, combined with rotating fan blades and cleaning blades, to achieve automatic collection and cleaning of debris. Through counterclockwise and clockwise rotational motion, it ensures that debris is adsorbed and removed.

Benefits of technology

It achieves efficient collection and rapid cleaning of debris during aluminum alloy processing, preventing debris from flying out of the device and reducing cleaning difficulty and resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum alloy processing, in particular to a scrap collecting device for aluminum alloy processing, which is characterized in that a first bevel gear shaft is mounted in a synchronous belt transmission component in a transmission manner, the first bevel gear shaft is rotatably mounted in a mounting box, and a second bevel gear shaft is meshed with the first bevel gear shaft; the rotating shaft is fixedly installed at the end, away from the first bevel gear shaft, of the second bevel gear shaft, the rotating fan blades are fixedly installed on the side wall of the rotating shaft, dust generated during machining of the aluminum alloy machining device is blown to the bottom, and at the moment, the servo motor drives the synchronous belt transmission assembly to conduct anticlockwise transmission; the synchronous belt transmission assembly drives a first bevel gear shaft to rotate anticlockwise, the first bevel gear shaft drives a second bevel gear shaft to rotate clockwise, the second bevel gear shaft drives a rotating shaft in a second mounting frame to rotate clockwise, a collecting box drives a drawer to rotate clockwise, and the drawer sucks chippings generated by the aluminum alloy machining device to the side wall of a filter plate. Therefore, the function of collecting the chippings is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum alloy processing technical field especially relates to a scrap collecting device for aluminum alloy processing. BACKGROUND

[0002] Aluminum alloy is made of aluminum as the base and adding a certain amount of other alloy elements (such as copper, magnesium, zinc, silicon, etc.), which has the characteristics of small density, high strength, good corrosion resistance, excellent processing performance, good thermal and electrical conductivity, etc. It is widely used in aerospace, transportation, construction, electronics, machinery manufacturing and many other fields. In practical application, the scrap collecting device for alloy processing usually needs the following technologies:

[0003] Dust suction fan: provide suction force to suck the scrap into the collection box;

[0004] Collection box: used for storing collected aluminum alloy scrap;

[0005] Support or base: support and fix the entire collection device.

[0006] As disclosed in Chinese patent: a scrap collecting device for aluminum alloy part processing, patent number: CN211387948U, the aluminum alloy parts are placed on the machining table and processed by the machine body, the scrap and cutting fluid flow from the machining table to the inside of the collection hopper, after entering the inside of the collection hopper, the motor drives the connecting frame and the cleaning plate to continuously clean the inside of the collection hopper, so that the scrap and cutting fluid enter the inside of the collection bin, the scrap is blocked by the filter screen, the cutting fluid enters the inside of the box body and is discharged by the discharge pipe, when the scrap needs to be cleaned, the handle can be pulled to pull the shell out of the front of the collection bin, pull the two pull plates upward, the movable frame and the filter screen can be taken out from the inside of the box body through the insertion slot and the limiting piece, the scrap on the filter screen is cleaned, the device has simple and reasonable structure, can avoid the cutting fluid and scrap adhering to the inside, reduces the time and energy required for cleaning personnel to clean, and can separate and recycle the cutting fluid and scrap, reducing resource waste.

[0007] However, during the implementation of the above technical solution, at least the following technical problems are found: as described above, the device can only sweep the scrap into the inside of the collection hopper, when the scrap splashes into the dead angle of the device, the modified cleaning device is difficult to clean out the scrap. UTILITY MODEL CONTENTS

[0008] In view of the deficiencies of the prior art, the utility model provides a scrap collecting device for aluminum alloy processing, which solves the technical problem that the device can only sweep the scrap into the inside of the collection hopper, and the modified cleaning device is difficult to clean out the scrap when the scrap splashes into the dead angle of the device.

[0009] In order to achieve the above object, the utility model discloses the following technical scheme to realize:

[0010] A kind of scrap collecting device for aluminum alloy processing, including installation box, the installation box inside is provided with the cleaning device of collecting scrap, the cleaning device includes first installation frame, servo motor, second installation frame, first bevel gear shaft, second bevel gear shaft, shaft, rotary fan blade, cleaning leaf and synchronous belt drive assembly, the first installation frame is fixedly installed at installation box top, the servo motor is fixedly installed at first installation frame top, the second installation frame is fixedly installed in installation box, the synchronous belt drive assembly transmission is installed in servo motor output shaft side wall, the first bevel gear shaft transmission is installed in synchronous belt drive assembly interior, the first bevel gear shaft rotation is installed in installation box interior, the second bevel gear shaft is engaged with first bevel gear shaft and is installed, the shaft is fixedly installed at second bevel gear shaft away from first bevel gear shaft one end, the rotary fan blade is fixedly installed in shaft side wall, the cleaning leaf is fixedly installed at the shaft away from first bevel gear shaft one end, and the cleaning leaf is rotationally installed in second installation frame interior.

[0011] Preferably: the second installation frame and first installation frame interior are fixedly installed with filter plate, and the installation box side wall is hinged with protective door.

[0012] Preferably: the installation box interior is fixedly installed with mounting plate, and the mounting plate top is fixedly installed with aluminum alloy processing device.

[0013] Preferably: the installation box side wall is fixedly installed with mounting bracket.

[0014] Preferably: the mounting bracket interior is fixedly installed with connecting plate, and the connecting plate top is fixedly installed with collecting box.

[0015] Preferably: the drawer is slidably installed in the collecting box.

[0016] Compared with prior art, the utility model has the following beneficial effects:

[0017] When the aluminum alloy processing device processes the aluminum alloy, the servo motor is started, the servo motor drives the synchronous belt transmission assembly to drive counterclockwise, the servo motor drives the rotating shaft in the first mounting frame to rotate counterclockwise, the collecting box drives the rotating fan blade to rotate counterclockwise, and the dust generated during processing of the aluminum alloy processing device is blown to the bottom. At this time, the servo motor drives the synchronous belt transmission assembly to drive counterclockwise, the synchronous belt transmission assembly drives the first bevel gear shaft to rotate counterclockwise, the first bevel gear shaft drives the second bevel gear shaft to rotate clockwise, the second bevel gear shaft drives the rotating shaft in the second mounting frame to rotate clockwise, the collecting box drives the drawer to rotate clockwise, and the drawer sucks the debris generated by the aluminum alloy processing device to the side wall of the filter plate. At this time, the rotating shaft drives the cleaning blade to rotate counterclockwise, the debris adsorbed on the surface of the filter plate is removed, so that the function of collecting debris is achieved.

[0018] When the device is used, the protective door is closed to prevent debris from flying out of the device during processing. When the drawer is full, the drawer is pulled out from back to front, and the drawer is separated from the inside of the collecting box, so that the function of quickly cleaning the inside of the drawer is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0019] The above description is only a summary of the technical scheme of the present application. In order to more clearly understand the technical means of the present application, and to implement the content of the specification, the following will be described in detail with the preferred embodiments of the present application and in cooperation with the drawings.

[0020] Figure 1 It is a perspective view of the present application;

[0021] Figure 2 It is a structure diagram of the synchronous belt transmission assembly of the present application;

[0022] Figure 3 It is a structure diagram of the cleaning blade of the present application;

[0023] Figure 4 It is a structure diagram of the drawer of the present application.

[0024] Legend: 11, mounting box; 12, first mounting frame; 13, servo motor; 14, second mounting frame; 15, first bevel gear shaft; 16, second bevel gear shaft; 17, rotating shaft; 18, rotating fan blade; 19, cleaning blade; 21, filter plate; 22, protective door; 23, mounting plate; 24, aluminum alloy processing device; 25, mounting bracket; 26, connecting plate; 27, collecting box; 28, drawer; 29, synchronous belt transmission assembly. DETAILED DESCRIPTION

[0025] The embodiment of the application provides an aluminum alloy processing scrap collecting device, which effectively solves the problem that the device can only sweep the scrap into the collecting hopper, and when the scrap splashes into the dead angle of the device, the modified cleaning device is difficult to clean the scrap out, when the aluminum alloy processing device processes the aluminum alloy, the servo motor is started, the servo motor drives the synchronous belt transmission assembly to transmit counterclockwise, the servo motor drives the rotating shaft in the first mounting frame to rotate counterclockwise, the collecting box drives the rotating fan blade to rotate counterclockwise, and the dust generated during the processing of the aluminum alloy processing device is blown to the bottom, at this time, the servo motor drives the synchronous belt transmission assembly to transmit counterclockwise, the synchronous belt transmission assembly drives the first bevel gear shaft to rotate counterclockwise, the first bevel gear shaft drives the second bevel gear shaft to rotate clockwise, the second bevel gear shaft drives the rotating shaft in the second mounting frame to rotate clockwise, the collecting box drives the drawer to rotate clockwise, and the drawer sucks the scrap generated by the aluminum alloy processing device to the side wall of the filter plate, at this time, the rotating shaft drives the cleaning leaf to rotate counterclockwise, and the scrap adsorbed on the surface of the filter plate is removed, so that the function of collecting the scrap is achieved, when the device is used, the protection door is closed, the scrap generated during the processing is prevented from flying out of the device, and when the drawer is full, the drawer is pulled out from back to front, the drawer is separated from the inside of the collecting box, and the function of quickly cleaning the inside of the drawer is achieved.

[0026] Embodiment

[0027] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the technical scheme in the embodiment of the application effectively solves the technical problem that the modified cleaning device can hardly clean the debris when the debris splashes into the dead angle of the device, and the overall idea is as follows: a debris collecting device for aluminum alloy machining, comprising a mounting box 11, a cleaning device for collecting debris is arranged in the mounting box 11, the cleaning device comprises a first mounting frame 12, a servo motor 13, a second mounting frame 14, a first bevel gear shaft 15, a second bevel gear shaft 16, a rotating shaft 17, a rotating fan blade 18, a cleaning blade 19 and a synchronous belt transmission assembly 29, the first mounting frame 12 is fixedly installed at the top of the mounting box 11, the servo motor 13 is fixedly installed at the top of the first mounting frame 12, the second mounting frame 14 is fixedly installed in the mounting box 11, the synchronous belt transmission assembly 29 is transmissionally installed on the side wall of the output shaft of the servo motor 13, the first bevel gear shaft 15 is transmissionally installed in the synchronous belt transmission assembly 29, the first bevel gear shaft 15 is rotationally installed in the mounting box 11, the second bevel gear shaft 16 is meshingly installed with the first bevel gear shaft 15, the rotating shaft 17 is fixedly installed at one end of the second bevel gear shaft 16 away from the first bevel gear shaft 15, the rotating fan blade 18 is fixedly installed on the side wall of the rotating shaft 17, the cleaning blade 19 is fixedly installed at one end of the rotating shaft 17 away from the first bevel gear shaft 15, and the cleaning blade 19 is rotationally installed in the second mounting frame 14. When the aluminum alloy machining device 24 is machining the aluminum alloy, the servo motor 13 is started, the servo motor 13 drives the synchronous belt transmission assembly 29 to drive counterclockwise, the servo motor 13 drives the rotating shaft 17 in the first mounting frame 12 to rotate counterclockwise, the collecting box 27 drives the rotating fan blade 18 to rotate counterclockwise, and the dust generated during the machining of the aluminum alloy machining device 24 is blown to the bottom. At this time, the servo motor 13 drives the synchronous belt transmission assembly 29 to drive counterclockwise, the synchronous belt transmission assembly 29 drives the first bevel gear shaft 15 to rotate counterclockwise, the first bevel gear shaft 15 drives the second bevel gear shaft 16 to rotate clockwise, the second bevel gear shaft 16 drives the rotating shaft 17 in the second mounting frame 14 to rotate clockwise, the collecting box 27 drives the drawer 28 to rotate clockwise, the drawer 28 sucks the debris generated by the aluminum alloy machining device 24 to the side wall of the filter plate 21, at this time, the rotating shaft 17 drives the cleaning blade 19 to rotate counterclockwise, and the debris adsorbed on the surface of the filter plate 21 is removed, thereby achieving the function of collecting debris.

[0028] The second mounting frame 14 and the first mounting frame 12 are internally fixedly provided with filter plates 21, the mounting box 11 is hingedly provided with a protective door 22, the mounting box 11 is internally fixedly provided with a mounting plate 23, the mounting plate 23 is fixedly provided on the top with an aluminum alloy machining device 24, the mounting box 11 is fixedly provided on the side wall with a mounting rack 25, the mounting rack 25 is internally fixedly provided with a connecting plate 26, and the connecting plate 26 is fixedly provided on the top with a collecting box 27.

[0029] The drawer 28 is slidably arranged in the collecting box 27, so that the collected debris can be cleaned out of the device.

[0030] In view of the problems in the prior art, the debris collecting device for aluminum alloy machining is used.

[0031] The mounting box 11 provides the mounting and support frame of the whole device and protects the internal components;

[0032] The first mounting frame 12 fixes and protects the servo motor 13;

[0033] The servo motor 13 provides power and drives the cleaning device to operate;

[0034] The second mounting frame 14 provides the mounting position and support for the internal components;

[0035] First bevel gear shaft 15: transmit power, change the direction of rotation with the second bevel gear shaft 16;

[0036] Second bevel gear shaft 16: change the direction of rotation, drive the rotation of the shaft 17;

[0037] Shaft 17: connect and drive the rotation of the rotating fan blade 18, cleaning blade 19;

[0038] Rotating fan blade 18: blow dust to the bottom;

[0039] Cleaning blade 19: remove the debris adsorbed on the surface of the filter plate 21;

[0040] Synchronous belt drive assembly 29: transmit power of servo motor 13;

[0041] Filter plate 21: filter dust and debris;

[0042] Protective door 22: prevent the device from flying out of the debris during processing;

[0043] Mounting plate 23: install aluminum alloy processing device 24;

[0044] Aluminum alloy processing device 24: process aluminum alloy;

[0045] Mounting bracket 25: support connecting plate 26 and collection box 27;

[0046] Connecting plate 26: connect mounting bracket 25 and collection box 27;

[0047] Collection box 27: collect debris and dust;

[0048] Drawer 28: store collected debris for easy cleaning.

[0049] Working principle:

[0050] First step, when the aluminum alloy processing device 24 processes the aluminum alloy, start the servo motor 13, the servo motor 13 drives the synchronous belt transmission assembly 29 counterclockwise transmission, the servo motor 13 drives the rotating shaft 17 inside the first installation frame 12 counterclockwise rotation, the collecting box 27 drives the rotating fan blade 18 counterclockwise rotation, the dust generated when the aluminum alloy processing device 24 processes is blown to the bottom, at this time the servo motor 13 drives the synchronous belt transmission assembly 29 counterclockwise transmission, the synchronous belt transmission assembly 29 drives the first bevel gear shaft 15 counterclockwise rotation, the first bevel gear shaft 15 drives the second bevel gear shaft 16 clockwise rotation, the second bevel gear shaft 16 drives the rotating shaft 17 inside the second installation frame 14 clockwise rotation, the collecting box 27 drives the drawer 28 clockwise rotation, the drawer 28 sucks the debris generated by the aluminum alloy processing device 24 to the side wall of the filter plate 21, at this time the rotating shaft 17 drives the cleaning blade 19 counterclockwise rotation, the debris adsorbed on the surface of the filter plate 21 is removed, so as to achieve the function of collecting debris.

[0051] Second step, when the device is used, the protective door 22 is closed to prevent the debris from flying out of the device when processing, when the drawer 28 is full, the drawer 28 is pulled out from back to front, the drawer 28 will be separated from the inside of the collecting box 27, so as to achieve the function of quickly cleaning the inside of the drawer 28.

[0052] Finally, it should be noted that: obviously, the above examples are only examples for clearly illustrating the utility model, and not limited to the implementation mode. For ordinary skilled in the art, on the basis of the above description, other different forms of changes or variations can be made. Here, it is not necessary and impossible to enumerate all the implementation modes. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. A chip collecting device for aluminum alloy processing, comprising a mounting box (11), characterized in that, The installation box (11) is internally provided with a cleaning device for collecting debris, which comprises a first mounting frame (12), a servo motor (13), a second mounting frame (14), a first bevel gear shaft (15), a second bevel gear shaft (16), a rotating shaft (17), a rotating fan blade (18), a cleaning blade (19) and a synchronous belt transmission assembly (29), the first mounting frame (12) is fixedly installed on the top of the installation box (11), the servo motor (13) is fixedly installed on the top of the first mounting frame (12), the second mounting frame (14) is fixedly installed inside the installation box (11), the synchronous belt transmission assembly (29) is drivingly installed on the side wall of the output shaft of the servo motor (13), the first bevel gear shaft (15) is drivingly installed inside the synchronous belt transmission assembly (29), the first bevel gear shaft (15) is rotatably installed inside the installation box (11), the second bevel gear shaft (16) is meshingly installed with the first bevel gear shaft (15), the rotating shaft (17) is fixedly installed on the end of the second bevel gear shaft (16) away from the first bevel gear shaft (15), and the rotating fan blade (18) is fixedly installed on the side wall of the rotating shaft (17). Wherein, the cleaning blade (19) is fixedly installed on the end of the rotating shaft (17) away from the first bevel gear shaft (15), and the cleaning blade (19) is rotatably installed inside the second mounting frame (14).

2. A chip collection device for aluminum alloy processing as set forth in claim 1, characterized by The second mounting frame (14) and the first mounting frame (12) are both fixedly installed with a filter plate (21) inside. Wherein, the side wall of the installation box (11) is hingedly connected with a protective door (22).

3. A chip collection device for aluminum alloy processing as set forth in claim 2, characterized by The installation box (11) is internally fixedly installed with a mounting plate (23); Wherein, the top of the mounting plate (23) is fixedly installed with an aluminum alloy processing device (24).

4. The swarf collecting device for aluminium alloy processing according to claim 3, characterized in that, The side wall of the installation box (11) is fixedly installed with a mounting bracket (25).

5. A chip collection device for aluminum alloy processing as set forth in claim 4, characterized by The mounting bracket (25) is internally fixedly installed with a connecting plate (26); Wherein, the top of the connecting plate (26) is fixedly installed with a collection box (27).

6. A chip collection device for aluminum alloy processing as set forth in claim 5, characterized by The collection box (27) is internally slidingly installed with a drawer (28).

Citation Information

Patent Citations

  • Scrap collecting device for aluminum alloy part machining

    CN211387948U