Polishing device for transformer processing

By setting up a chamber and filter components in the transformer processing and grinding device, the automatic recovery of coolant and the blocking of grinding debris are realized, which solves the problem of low grinding efficiency caused by coolant deposition and improves processing efficiency and environmental protection.

CN223719168UActive Publication Date: 2025-12-26GUANGZHOU JUNKAI POWER EQUIP CO LTD
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Patent Information

Application Number
CN202520078327.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-26
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In existing automated grinding equipment, coolant and grinding debris accumulate in the grooves on the surface of the worktable during the grinding process, which reduces grinding efficiency and requires interruption of the grinding process for cleaning, thus affecting continuous processing efficiency.

Method used

Design a transformer processing and grinding device, including a chamber and perforations in the worktable. Coolant flows into the chamber through the perforations and is collected through a feeding pipe. Combined with a filter assembly to block grinding debris, the device achieves automatic recovery and treatment of coolant.

Benefits of technology

It improves grinding efficiency, reduces coolant waste, simplifies the cleaning process, and enhances equipment operating efficiency and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a transformer processing and polishing device, which belongs to the technical field of material polishing, and comprises a workbench and a groove arranged on the workbench, an object placing table is arranged in the groove, transformer parts are placed on the object placing table, a cavity is arranged in the workbench, the cavity is annularly distributed on the outer side of the groove, a plurality of through holes are further arranged on the workbench, and the through holes are communicated with the object placing table. A through hole is formed in the workbench, the two ends of the through hole communicate with the groove and the cavity correspondingly, a feeding pipe is further fixedly arranged on the workbench and communicates with the cavity, and a filtering assembly is further arranged at the end, located in the groove, of the through hole and used for blocking abrasive dust in cooling liquid; according to the device, cooling liquid can be automatically recycled when a device is polished, so that the cooling liquid does not need to be treated after the device is polished, and the working efficiency during machining and polishing of a transformer is indirectly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material polishing equipment technical field, concretely relates to a transformer processing and polishing device. BACKGROUND

[0002] In the manufacturing process of power equipment, as the core component of energy conversion and transmission, the manufacturing quality and precision of the transformer are crucial to the stability and efficiency of the entire power system. During the production process of the transformer, multiple processes are required, and processing and polishing is an indispensable link. Processing and polishing not only removes burrs and flash generated during the processing of transformer parts, but also improves the surface finish and dimensional accuracy of the parts, ensuring the sealing and electrical performance of the transformer after assembly.

[0003] The existing automatic polishing equipment generally includes a workbench that can move forward, backward, left and right, the workbench is fixed with a device to be polished, and a polishing mechanism is arranged above the workbench. When the workbench moves, the polishing mechanism can polish the upper surface of the device.

[0004] Although the above polishing method can polish the device, cooling liquid is also sprayed onto the device during polishing. During polishing, the cooling liquid and grinding dust will deposit in the grooves on the upper surface of the workbench. After the device is polished, the deposited cooling liquid and grinding dust in the grooves need to be cleaned, which reduces the polishing efficiency of the device during continuous polishing. SUMMARY

[0005] Therefore, the utility model provides a transformer processing and polishing device. The utility model can automatically recycle the cooling liquid during polishing of the device, so that the cooling liquid does not need to be treated after the device is polished, thereby indirectly increasing the work efficiency during polishing of the transformer.

[0006] To solve the above technical problems, the utility model provides a transformer processing and polishing device, which includes a workbench and a groove arranged on the workbench. A placing table is arranged in the groove. The placing table is used to place transformer parts. The transformer cabinet plate can be fixed on the placing table. A cavity is arranged in the workbench. The cavity is arranged outside the groove in a ring shape. A plurality of perforations are arranged on the workbench. The two ends of the perforations are respectively connected to the groove and the cavity. The cooling liquid in the groove can flow into the cavity. A feeding pipe is fixedly arranged on the workbench and connected to the cavity. The cooling liquid in the cavity can flow to the outside collection part. A filtering assembly is arranged at one end of the perforation in the groove. The filtering assembly is used to block the grinding dust in the cooling liquid. The cooling liquid can pass through the filtering assembly and enter the perforation.

[0007] The filter element comprises a sponge layer, through which impurities in the cooling liquid can be filtered.

[0008] The sponge layer is connected to the inner wall surface through a magic tape, through which the sponge layer can be conveniently disassembled and assembled.

[0009] The corresponding groove is also provided with a storage groove penetrating through the workbench, the storage groove is in communication with the groove, the storage table is fixed in the storage groove, and the cross sections of the storage groove and the storage table are T-shaped structures, that is, the storage table can be taken out of the storage groove, and then the grinding dust in the groove can be conveniently cleaned.

[0010] The storage table is fixed in the storage groove through bolts, through which the storage table can be quickly disassembled and assembled.

[0011] Compared with the prior art, the present application has at least one of the following beneficial technical effects:

[0012] 1. Improve the polishing efficiency: by setting a chamber in the workbench and setting a through hole in communication with the chamber on the workbench, the cooling liquid in the groove can automatically flow into the chamber during polishing. At the same time, the use of the filter assembly effectively blocks the grinding dust in the cooling liquid, avoiding the deposition of the grinding dust in the groove. In this way, when continuously polishing the transformer parts, the polishing process does not need to be interrupted to clean the cooling liquid and the grinding dust, thereby significantly improving the work efficiency of the transformer machining and polishing.

[0013] 2. Convenient cooling liquid recycling and processing: the feeding pipe in the utility model is in communication with the chamber, so that the cooling liquid in the chamber can flow to the collection device outside, which is convenient for subsequent unified recycling and processing. This not only reduces the waste of cooling liquid, but also helps environmental protection.

[0014] 3. Easy to clean and maintain: the filter assembly adopts a sponge layer and is connected to the inner wall surface through a magic tape, which makes the disassembly and assembly of the filter assembly very convenient. When the sponge layer is blocked or needs to be replaced, the operator can quickly complete the disassembly and assembly work, thereby ensuring the continuous and efficient operation of the equipment. In addition, the storage table adopts a T-shaped structure design and is fixed in the storage groove, which makes the storage table easy to take out, facilitating thorough cleaning of the grinding dust in the groove, and further improving the cleanliness and maintenance convenience of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the transformer machining and polishing device of the utility model;

[0016] Figure 2 It is a structural schematic view of the workbench cross-sectional view of the utility model;

[0017] Figure 3The utility model discloses a structure schematic drawing of the storage groove's bottom view;

[0018] Figure 4 The utility model discloses Figure 3 The structure schematic drawing of A in the middle;

[0019] Figure 5 The utility model discloses a structure schematic drawing of the storage table.

[0020] Mark explanation:

[0021] 100, workbench, 101, recess, 102, storage groove, 103, storage table,

[0022] 200, chamber, 201, feeding pipe, 202, perforation,

[0023] 300, filter piece. Specific implementation

[0024] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the following will combine the utility model embodiment's attached Figures 1-5 The technical scheme of the utility model embodiment is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiment. Based on the described embodiment of the utility model, all other embodiments obtained by the ordinary skill in the art belong to the scope of the utility model protection.

[0025] The claim 1 scheme effect as Figures 1-4 As shown: including workbench 100 and the recess 101 that sets up on workbench 100, be equipped with storage table 103 in recess 101, be used to place transformer parts on storage table 103, workbench 100 can move before and after left and right under the polishing mechanism, when polishing transformer cabinet board can be placed on storage table 103, still be equipped with the clamping piece on storage table 103 and fix cabinet board, and when workbench 100 moves, the polishing mechanism can polish the upper surface of cabinet board, and in the process of polishing, with the injection of coolant, coolant can flow into recess 101 with grinding dust.

[0026] In the embodiment, the workbench 100 is provided with a chamber 200 arranged outside the groove 101 in a ring shape, and the workbench 100 is further provided with a plurality of perforations 202, the two ends of the perforations 202 being respectively connected with the groove 101 and the chamber 200, so that the cooling liquid in the groove 101 can enter the perforations 202 and then enter the chamber 200, and the workbench 100 is further fixedly provided with a feeding pipe 201 connected with the chamber 200, and the end of the feeding pipe 201 away from the workbench 100 is further connected with an external collecting device, so that the cooling liquid in the chamber 200 can be collected through the feeding pipe 201, and the feeding pipe is preferably made of a flexible material, so that the feeding pipe 201 can still normally perform the feeding work when the workbench 100 moves, and the end of the perforation 202 located at the groove 101 is further provided with a filtering assembly for blocking the grinding dust in the cooling liquid.

[0027] That is, when the cabinet plate is polished, the cooling liquid with the grinding dust enters the groove 101, and then flows into the perforation 202, and the cooling liquid can pass through the filtering piece 300 to enter the perforation 202, and the grinding dust in the cooling liquid is blocked outside the outer wall of the filtering piece 300, and then the cooling liquid in the perforation 202 enters the chamber 200 and then enters the collecting device through the feeding pipe 201, so that the recycling of the cooling liquid can be automatically completed.

[0028] The effect of the scheme of claim 4 is as shown in Figure 3 、 4

[0029] The filtering piece 300 includes a sponge layer, that is, the cooling liquid can pass through the sponge layer and block the grinding dust, and the filtering piece 300 can also be a filter cloth.

[0030] The effect of the scheme of claim 3 is as shown in Figure 3 、 4

[0031] The sponge layer is connected with the inner wall surface through the magic tape, that is, the sponge layer can be quickly installed or disassembled through the magic tape, so that the grinding dust adhered to the sponge layer can be easily cleaned or the sponge layer can be replaced.

[0032] The effect of the schemes of claims 4 and 5 is as shown in Figure 3 、 4 、5

[0033] ​​Corresponding recess 101 is also provided with a storage groove 102 through the workbench 100, the storage platform 103 is fixed in the storage groove 102 through bolt, the cross section of storage groove 102 and storage platform 103 is T-shaped structure, through bolt can quickly disassemble or install storage platform 103, so that the storage platform 103 is taken off from the storage groove 102, the grinding dust in the recess 101 can be cleaned up conveniently.

[0034] In addition, it also needs to be explained that, in the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0035] The above is the preferred embodiment of the present application, it should be pointed out that, for those skilled in the art, without departing from the principle of the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application.

Claims

1. A transformer processing polishing device, comprising a workbench (100) and a groove (101) arranged on the workbench (100), wherein a placing table (103) is arranged in the groove (101), and the placing table (103) is used for placing transformer parts, characterized in that: The workbench (100) is internally provided with a chamber (200), the chamber (200) is annularly arranged outside the groove (101), a plurality of perforations (202) are further arranged on the workbench (100), the two ends of the perforations (202) are respectively communicated with the groove (101) and the chamber (200), a feeding pipe (201) is further fixedly arranged on the workbench (100), the feeding pipe (201) is communicated with the chamber (200), a filter (300) is further arranged on one end of the perforation (202) located in the groove (101), and the filter (300) is used for blocking the grinding dust in the cooling liquid.

2. A transformer manufacturing and grinding apparatus as claimed in claim 1, characterized in that: The filter (300) comprises a sponge layer.

3. A transformer manufacturing and grinding apparatus as claimed in claim 2, characterized in that: The sponge layer is connected with the inner wall surface through a magic tape.

4. The transformer manufacturing and polishing apparatus of claim 1, wherein: A storage groove (102) is further arranged on the workbench (100) and penetrates the groove (101), a storage table (103) is fixed in the storage groove (102), and the cross sections of the storage groove (102) and the storage table (103) are both T-shaped structures.

5. A transformer manufacturing and grinding apparatus as claimed in claim 4, characterized in that: The storage table (103) is fixed in the storage groove (102) through bolts.