Substrate segmentation jig
By designing a substrate segmentation fixture, multiple substrates can be fixed and cut simultaneously, solving the problem of low efficiency in the existing technology, improving production efficiency and protecting the substrate surface.
Patent Information
- Application Number
- CN202423170484.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing substrate dicing process requires manual placement and can only process one substrate at a time, resulting in low efficiency and increased labor intensity, and it is difficult to process multiple substrates at the same time.
A substrate segmentation fixture was designed, including a fixture base plate, locking components, a cover plate, positioning blocks, and a buffer assembly. Multiple substrates are fixed by the positioning blocks, the cover plate is fixed by the locking components, and the substrates are protected by the buffer assembly, enabling the simultaneous processing of multiple substrates.
It improves the efficiency of substrate segmentation, reduces labor intensity, ensures cutting accuracy and consistency, protects the substrate surface, and reduces surface defects.
Smart Images
Figure CN223719624U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to nonstandard automation equipment technical field especially, it relates to substrate segmentation fixture. BACKGROUND
[0002] The substrate is an important component in electronic equipment, it is usually a board with conductive track, connecting hole and other electronic component mounting position, the main function is to provide electrical connection and mechanical support between electronic components, they can be single layer, double layer, or even multilayer, depending on the complexity and demand of circuit design, the material of substrate is usually good insulating material, such as glass fiber reinforced epoxy resin, to ensure stable electrical performance and mechanical strength, in most substrate production process, the original substrate plate material may be larger than the size required finally, through segmentation, a large plate can be segmented into multiple smaller plates to meet the size requirements of specific equipment or products.
[0003] The common mechanical cutting tools for existing substrate segmentation include saw blade, cutting machine, cutter and the like, these tools can accurately cut large substrate into small pieces according to the pre-designed cutting path and specification, mechanical cutting is suitable for various types of substrates, especially for thicker substrates.
[0004] But the existing substrate segmentation is placed manually, which limits the processing of only one plate at a time, this manual operation not only consumes time and effort, but also increases labor intensity, which may cause operator fatigue and error, secondly, since each substrate must be handled individually, the efficiency of the overall segmentation process is significantly affected, because multiple substrates cannot be handled simultaneously, which leads to increased idle time of the production line and inefficient use of production resources, therefore, the substrate segmentation fixture is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a substrate segmentation fixture, aiming at improving the problem that manual placement is needed and only one plate can be processed at a time when the substrate is segmented in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The substrate segmentation fixture comprises a jig bottom plate, a locking piece is fixedly connected to the outer wall of the jig bottom plate, a handle is arranged at the bottom of the jig bottom plate, a cover plate is arranged at the top of the jig bottom plate, a substrate segmentation fixture is arranged on the outer wall of the jig bottom plate, a positioning block is fixedly connected to the top of the jig bottom plate, an equal-height block is fixedly connected to the top of the jig bottom plate, a product is arranged on the top of the jig bottom plate, a buffer assembly is arranged on the outer wall of the cover plate, and the buffer assembly buffers the cover plate.
[0008] As a further description of the above technical solutions:
[0009] The buffer assembly comprises a buffer pad, and the outer wall of the buffer pad is fixedly connected to the outer wall of the cover plate.
[0010] As a further description of the above technical solutions:
[0011] The inside of the jig base plate is slidably connected with a pin, and the top of the cover plate is arranged at the bottom of the lock piece.
[0012] As a further description of the above technical solutions:
[0013] The inside of the lock piece is threadedly connected with a short shoulder bolt for locking.
[0014] As a further description of the above technical solutions:
[0015] The inside of the jig base plate is slidably connected with an internal hexagonal flat round head screw, and the inside of the handle is slidably connected with a positioning pin.
[0016] As a further description of the above technical solutions:
[0017] The outer wall of the positioning pin is sleeved with a bushing, and the outer wall of the positioning pin is sleeved with a spring.
[0018] As a further description of the above technical solutions:
[0019] One end of the spring is fixedly connected to the outer wall of the jig base plate, and the other end of the spring is fixedly connected to the outer wall of the handle.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、The utility model discloses a product is placed through the lock piece and realizes its placing fixed function, when placing the product, the structure such as positioning block, cover plate and jig base plate will be linked together, realizes the placing fixed of base plate, and can place multiple base plates simultaneously, solves the problem of needing to place frequently and only single processing when dividing, improves processing efficiency. DRAWINGS
[0022] Fig. 1 It is the three-dimensional schematic view of the base plate segmentation jig provided by the utility model;
[0023] Fig. 2 It is the structural schematic view of the positioning block of the base plate segmentation jig provided by the utility model;
[0024] Fig. 3 It is the structural schematic view of the equal-height block of the base plate segmentation jig provided by the utility model.
[0025] LEGEND:
[0026] 1 handle; 2 lock; 3 jig base plate; 4 positioning block; 5 cover plate; 6 pin; 7 product; 8 short head shoulder bolt; 9 positioning pin; 10 cushion pad; 11 inner hexagonal flat round head screw; 12 substrate dividing jig; 13 bushing; 14 spring; 15 equal height block. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0028] Referring to Figs. 1-3 An embodiment provided by the utility model: substrate dividing jig, including jig base plate 3, the outer wall of jig base plate 3 is fixedly connected with lock 2, the bottom of jig base plate 3 is provided with handle 1, the top of jig base plate 3 is provided with cover plate 5, the outer wall of jig base plate 3 is provided with substrate dividing jig 12, the top of jig base plate 3 is fixedly connected with positioning block 4, the top of jig base plate 3 is fixedly connected with equal height block 15, the top of jig base plate 3 is provided with product 7, the outer wall of cover plate 5 is provided with buffer assembly, buffer assembly acts on cover plate 5 and buffers, buffer assembly includes cushion pad 10, the outer wall of cushion pad 10 is fixedly connected on the outer wall of cover plate 5, the inside of jig base plate 3 is slidably connected with pin 6, the top of cover plate 5 is provided at the bottom of lock 2, the inside of lock 2 is threadedly connected with short head shoulder bolt 8 and is locked, the inside of jig base plate 3 is slidably connected with inner hexagonal flat round head screw 11, the inside of handle 1 is slidably connected with positioning pin 9, the outer wall of positioning pin 9 is sleeved with bushing 13, the outer wall of positioning pin 9 is sleeved with spring 14, one end of spring 14 is fixedly connected on the outer wall of jig base plate 3, the other end of spring 14 is fixedly connected on the outer wall of handle 1.
[0029] Specifically, the whole substrate is placed on the jig base plate 3, and multiple substrates can be placed at the same time, each substrate is accurately positioned and fixed by the positioning block 4, then the cover plate 5 is covered, and is firmly fixed by the lock piece 2, and is cut, this method improves the processing capacity of each operation, effectively reduces the number of manual operations and production interruption time, thereby improving the production efficiency and reducing the labor intensity, multiple substrates can be processed at the same time each time, compared with processing each substrate separately, the production efficiency is greatly improved, this batch processing mode reduces the idle time of the production line, so that the production capacity is fully utilized, and through the accurate design of the positioning block 4 and the lock piece 2, the stable position and posture of each substrate during cutting is ensured, thereby ensuring the cutting precision and consistency, and the substrate is protected by the buffer pad 10, which can effectively protect the substrate surface from impact and scratches during cutting, thereby reducing the generation of surface defects, improving the overall quality and appearance of the cut substrate.
[0030] Working principle: place the product 7 on the top of the jig base plate 3, position and fix the product 7 through the positioning block 4, then cover the cover plate 5 on the surface of the product 7, and then fix the cover plate 5 through the lock piece 2 to prevent shaking during segmentation, next, move the jig base plate 3 fixedly connected through the handle 1, put the jig with the substrate into the cutting machine for cutting, after cutting, take out the jig, open the cover plate 5, and take out the cut-off material, so as to repeat the segmentation.
[0031] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A substrate dividing jig comprising a jig base plate (3), characterized by: The outer wall of the jig base plate (3) is fixedly connected with a lock piece (2), the bottom of the jig base plate (3) is provided with a handle (1), the top of the jig base plate (3) is provided with a cover plate (5), the outer wall of the jig base plate (3) is provided with a substrate dividing jig (12), the top of the jig base plate (3) is fixedly connected with a positioning block (4), the top of the jig base plate (3) is fixedly connected with an equal-height block (15), the top of the jig base plate (3) is provided with a product (7), the outer wall of the cover plate (5) is provided with a buffer assembly, and the buffer assembly acts on the cover plate (5) to buffer.
2. The substrate dicing jig according to claim 1, characterized by: The buffer assembly comprises a buffer pad (10), and the outer wall of the buffer pad (10) is fixedly connected to the outer wall of the cover plate (5).
3. The substrate dicing jig according to claim 1, characterized by: The inside of the jig base plate (3) is slidably connected with a pin (6), and the top of the cover plate (5) is arranged at the bottom of the lock piece (2).
4. The substrate dicing jig according to claim 3, characterized by: The inside of the lock piece (2) is threadedly connected with a short-shouldered bolt (8) to lock it.
5. The substrate dicing jig according to claim 1, characterized by: The inside of the jig base plate (3) is slidably connected with an inner hexagonal flat round head screw (11), and the inside of the handle (1) is slidably connected with a positioning pin (9).
6. The substrate dicing jig according to claim 5, characterized by: The outer wall of the positioning pin (9) is sleeved with a bushing (13), and the outer wall of the positioning pin (9) is sleeved with a spring (14).
7. The substrate dicing jig according to claim 6, characterized by: One end of the spring (14) is fixedly connected to the outer wall of the jig base plate (3), and the other end of the spring (14) is fixedly connected to the outer wall of the handle (1).