Automatic hot press

By installing an automatic hot press on the assembly line, the automatic hot pressing of the horn dustproof net is achieved using cylinders and servo motors, solving the problems of slow speed and low efficiency of traditional manual assembly, and improving assembly accuracy and efficiency.

CN223720217UActive Publication Date: 2025-12-26DONGGUAN HANGYU HARDWARE MASCH CO LTD
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Patent Information

Application Number
CN202520119847.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-26
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The traditional assembly process of horn dustproof nets suffers from slow speed, low efficiency, and large assembly deviations due to manual assembly, especially during hot pressing operations.

Method used

Design an automatic hot press machine. By installing a transverse movement mechanism, a hot pressing mechanism, a blocking mechanism, a feeding mechanism, and a discharging mechanism on the production line, and using cylinders and servo motors to drive the automated hot pressing of products, the servo motor drives the lead screw to move the fixture to perform multiple hot pressing operations, thereby improving assembly accuracy and efficiency.

Benefits of technology

The automated processing of the speaker dustproof mesh has been achieved, which has improved assembly speed and accuracy, and enhanced overall work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-standard equipment, and discloses an automatic hot press which comprises a machine frame, a discharging mechanism, a transverse moving mechanism, a hot pressing mechanism, a blocking mechanism and a feeding mechanism, the discharging mechanism and the feeding mechanism are installed on the two sides of the top end in the machine frame respectively, the transverse moving mechanism is installed in the middle of the machine frame, and the hot pressing mechanism is installed in the middle of the machine frame. The hot pressing mechanism is installed on the top of the transverse moving mechanism, the blocking mechanism is installed on one side of the transverse moving mechanism, and the blocking mechanism is located below the feeding mechanism. According to the utility model, in the manufacturing process, products needing to be hot-pressed are placed in the independent carriers, one carrier is used for placing four products, and the carriers move along with the assembly line. The whole hot press is installed on an assembly line for operation, when a carrier moves to a feeding opening below equipment along with the assembly line, a blocking air cylinder stretches out to enable a baffle to block the carrier, and a feeding mechanism works to clamp the carrier and place the carrier into a jig of a transverse moving mechanism located at the original position to wait for hot pressing.
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Description

TECHNICAL FIELD

[0001] The utility model relates to nonstandard equipment technical field especially relates to a kind of automatic hot press. BACKGROUND

[0002] Loudspeaker, also known as loudspeaker, is the device for converting electrical signal into acoustic signal in sound equipment. In the process of assembly line processing, the loudspeaker dust screen needs to be assembled, and the loudspeaker dust screen needs to be heat pressed during the assembly process.

[0003] The conventional loudspeaker dust screen is usually manually assembled by artificial, and since the loudspeaker dust screen is thin, deviation is prone to occur during artificial assembly, the assembly speed is slow, and artificial operation is required for heat pressing of the loudspeaker dust screen, thereby resulting in low efficiency.

[0004] Therefore, the skilled person in the art provides an automatic hot press to solve the problems raised in the above background. INVENTION CONTENTS

[0005] The utility model aims at solving the shortcomings in prior art, and provides an automatic hot press. In the process, the products to be heat pressed are placed in independent carriers, four products are placed in one carrier, and the carrier moves along with the assembly line. The hot press is installed on the assembly line for operation. When the carrier moves to the loading port below the equipment along with the assembly line, the blocking cylinder extends to make the baffle block it. The loading mechanism works to clamp the carrier and place it in the jig of the horizontal moving mechanism at the original position to wait for heat pressing. The extension and retraction of the servo motor driven screw moves the jig with the carrier to four positions for heat pressing in sequence. After heat pressing, the carrier is moved to the discharge position to wait for removal. The unloading mechanism works to clamp the carrier after heat pressing and place it on the assembly line. The design of the equipment realizes processing automation, improves work efficiency and assembly accuracy.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] An automatic hot press comprises a rack, a discharging mechanism, a horizontal moving mechanism, a heat pressing mechanism, a blocking mechanism and a loading mechanism. The discharging mechanism and the loading mechanism are respectively installed on both sides of the top end of the rack. The horizontal moving mechanism is installed in the middle of the rack. The heat pressing mechanism is installed on the top of the horizontal moving mechanism. The blocking mechanism is installed on one side of the horizontal moving mechanism and below the loading mechanism. The discharging mechanism and the loading mechanism have the same structure.

[0008] Through the technical scheme, in the process, the products needing heat pressing are placed in independent carriers, four products are placed in one carrier, and the carrier moves along with the assembly line. The heat press is integrally installed on the assembly line to work. When the carrier moves to the feeding port below the equipment, the blocking cylinder extends to make the baffle block it. The feeding mechanism works to clamp and place the carrier in the jig of the transverse mechanism at the original position to wait for heat pressing. The servo motor drives the screw rod to move the jig with the carrier to four positions for heat pressing. After heat pressing, the carrier is moved to the discharging position to wait for taking away. The discharging mechanism works to clamp and place the carrier on the assembly line after heat pressing. The design of the equipment realizes automation of processing, improves work efficiency and assembly accuracy.

[0009] Further, the discharging mechanism comprises a linear slide rail, a transverse cylinder, a mounting plate, an extended-range cylinder, a downward cylinder and a clamping jaw cylinder. The linear slide rail is installed at the top end of the rack away from the blocking mechanism. The transverse cylinder is installed at the middle of one end of the linear slide rail. The mounting plate is installed at the output end of the transverse cylinder and is in sliding connection with the linear slide rail. The extended-range cylinder is installed at one side of the mounting plate. The downward cylinder is installed at the output end of the extended-range cylinder. The clamping jaw cylinder is installed at the output end of the downward cylinder. The two output ends of the clamping jaw cylinder are provided with clamping jaw plates.

[0010] Through the technical scheme, the discharging mechanism moves the mounting plate left and right by the transverse cylinder. The extended-range, downward and clamping jaw cylinders are started. When the transverse cylinder is retracted, the downward and clamping jaw cylinders work. When the transverse cylinder is extended, the extended-range, downward and clamping jaw cylinders act in sequence to realize the action of grabbing and releasing the product.

[0011] Further, the transverse mechanism comprises a transverse slide rail, a servo motor and a jig. The transverse slide rail is installed at the middle end of the bottom of the rack. A screw rod is rotationally arranged at the middle of the transverse slide rail. A driven wheel is fixedly arranged at the output end of the screw rod. The servo motor is installed at one end of the transverse slide rail. A driving wheel is fixedly arranged at the output end of the servo motor. The outer ends of the driving wheel and the driven wheel are sleeved with a transmission belt. The jig is threadedly sleeved at the outer end of the screw rod and is in sliding connection with the transverse slide rail.

[0012] Through the technical scheme, the transverse mechanism drives the driving wheel by the servo motor, drives the driven wheel by the transmission belt, rotates the screw rod, moves the jig and drives the product carrier to move, and realizes the purpose of moving positioning.

[0013] Further, the hot-pressing mechanism comprises an execution cylinder, a heat insulation plate and a heating pipe, the execution cylinder is installed above the horizontal moving slide rail through a support, the heat insulation plate is installed at the output end of the execution cylinder, and the heating pipe is designed inside the heat insulation plate.

[0014] Through the technical scheme, the hot-pressing mechanism drives the heat insulation plate to move up and down by the execution cylinder as power to hot-press the product.

[0015] Further, the blocking mechanism comprises a limiting frame, a blocking cylinder and a baffle, the limiting frame is installed at one end of the horizontal moving slide rail away from the servo motor, the blocking cylinder is installed at the middle part of one end of the limiting frame, and the baffle is fixedly installed at the output end of the blocking cylinder.

[0016] Through the technical scheme, the blocking mechanism controls the baffle to stretch and retract by the blocking cylinder as power, so that the product can be separated and distributed.

[0017] Further, a pair of machine doors are rotatably arranged at the two sides of the rack, and an observation window is installed at the middle part of each pair of machine doors.

[0018] Through the technical scheme, a pair of machine doors are rotatably arranged at the two sides of the rack to facilitate opening of the rack, and an observation window is installed at the middle part of each pair of machine doors to facilitate observation of the internal condition of the rack.

[0019] Further, a human-computer interface is installed at the top end of one side of the rack.

[0020] Through the technical scheme, a human-computer interface is installed at the top end of one side of the rack to facilitate control of the entire device.

[0021] Further, a pair of mounting seats are installed at the bottom end of the rack.

[0022] Through the technical scheme, a pair of mounting seats are installed at the bottom end of the rack to facilitate mounting and fixing of the rack at the top of the assembly line.

[0023] The utility model has the following beneficial effects:

[0024] 1. The automatic hot press of the utility model discloses a product that needs to be hot pressed is placed in an independent carrier in the process, four products are placed in a carrier, and the carrier moves along with the assembly line. The whole hot press is installed on the assembly line to work, when the carrier moves to the feeding port below the equipment along with the assembly line, the blocking cylinder extends to make the baffle block it, the feeding mechanism works to clamp the carrier and put it into the jig of the transverse mechanism at the original position to wait for hot pressing, the servo motor drives the screw rod to move the jig with the carrier to four positions for hot pressing in turn, after hot pressing is completed, it is moved to the discharge position to wait for taking away, through the discharging mechanism work clamps the carrier after hot pressing and puts it on the assembly line, the design of the equipment realizes the automation of processing, improves the work efficiency and assembly accuracy. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is the internal view axonometric drawing of the automatic hot press of the utility model;

[0026] Figure 2 It is the front axonometric drawing of the automatic hot press of the utility model;

[0027] Figure 3 It is the axonometric drawing of the hot pressing mechanism of the automatic hot press of the utility model;

[0028] Figure 4 It is the axonometric drawing of the discharging mechanism of the automatic hot press of the utility model;

[0029] Figure 5 It is the upper view axonometric drawing of the automatic hot press of the utility model.

[0030] Legend:

[0031] 1, discharging mechanism; 101, linear slide rail; 102, transverse movement cylinder; 103, mounting plate; 104, range increasing cylinder; 105, downward cylinder; 106, clamping jaw cylinder; 107, clamping jaw plate; 2, transverse mechanism; 201, transverse slide rail; 202, screw rod; 203, driven wheel; 204, servo motor; 205, driving wheel; 206, transmission belt; 207, jig; 3, hot pressing mechanism; 301, execution cylinder; 302, heat insulation plate; 303, heating pipe; 4, blocking mechanism; 401, limiting frame; 402, blocking cylinder; 403, baffle; 5, feeding mechanism; 6, rack; 7, mounting seat; 8, door; 9, observation window; 10, man-machine interface. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0033] With reference to Figures 1 to 5The utility model provides an embodiment: an automatic hot press, including frame 6, blanking mechanism 1, horizontal shift mechanism 2, hot pressing mechanism 3, blocking mechanism 4 and feeding mechanism 5, blanking mechanism 1 and feeding mechanism 5 are installed respectively in the both sides of frame 6 inside top end, horizontal shift mechanism 2 is installed in the middle part of frame 6, hot pressing mechanism 3 is installed in the top of horizontal shift mechanism 2, blocking mechanism 4 is installed in one side of horizontal shift mechanism 2, and blocking mechanism 4 is located below feeding mechanism 5, and the structure of blanking mechanism 1 is same with feeding mechanism 5, and blanking mechanism 1 includes linear slide rail 101, horizontal shift cylinder 102, mounting plate 103, range increasing cylinder 104, down cylinder 105 and clamping jaw cylinder 106, and linear slide rail 101 is installed in the top end of frame 6 far from the one side of blocking mechanism 4, and horizontal shift cylinder 102 is installed in the middle part of one end of linear slide rail 101, and mounting plate 103 is installed in the output end of horizontal shift cylinder 102, and is slidably connected with linear slide rail 101, and range increasing cylinder 104 is installed in the one side of mounting plate 103, and down cylinder 105 is installed in the output end of range increasing cylinder 104, and clamping jaw cylinder 106 is installed in the output end of down cylinder 105, and the both sides output ends of clamping jaw cylinder 106 are all installed with clamping jaw plate 107, and horizontal shift mechanism 2 includes horizontal shift slide rail 201, servo motor 204 and jig 207, and horizontal shift slide rail 201 is installed in the bottom middle end of frame 6, and the middle part of horizontal shift slide rail 201 is rotationally provided with lead screw 202, and the output end of lead screw 202 is fixedly provided with driven wheel 203, and servo motor 204 is installed in one end of horizontal shift slide rail 201, and the output end of servo motor 204 is fixedly provided with driving wheel 205, and the outer end of driving wheel 205 and driven wheel 203 is sleeved with transmission belt 206, and jig 207 is threadedly sleeved in the outer end of lead screw 202, and is slidably connected with horizontal shift slide rail 201, and hot pressing mechanism 3 includes execution cylinder 301, heat insulation plate 302 and heating pipe 303, and execution cylinder 301 is installed above horizontal shift slide rail 201 through support, and heat insulation plate 302 is installed in the output end of execution cylinder 301, and heating pipe 303 is designed in the inside of heat insulation plate 302, and blocking mechanism 4 includes limiting frame 401, blocking cylinder 402 and baffle 403, and limiting frame 401 is installed in one end of horizontal shift slide rail 201 far from servo motor 204, and blocking cylinder 402 is installed in the middle part of one end of limiting frame 401, and baffle 403 is fixedly installed in the output end of blocking cylinder 402, and the both sides of frame 6 are rotationally provided with a pair of doors 8, and the middle part of each pair of doors 8 is installed with observation window 9, and the top end of one side of frame 6 is installed with man-machine interface 10, and the bottom end of the both sides of frame 6 is installed with a pair of mounting seat 7, and in the process, the product needing hot pressing is placed in the independent carrier, four products are placed in a carrier, and the carrier moves along the assembly line.The heat press is installed on the assembly line as a whole to work, when the carrier moves along the assembly line to the loading port below the equipment, the blocking cylinder 402 extends to make the baffle 403 block it, the loading mechanism 5 works to clamp the carrier and put it into the jig 207 of the transverse mechanism 2 at the origin position to wait for heat pressing, the execution cylinder 301 controls the heat insulation plate 302 provided with the heating pipe 303 to heat press the product, the servo motor 204 drives the lead screw 202 to move the jig provided with the carrier to four positions for heat pressing in turn, after heat pressing, the carrier is moved to the discharging position to wait for taking away, and through the work of the discharging mechanism 1, the carrier after heat pressing is clamped and put on the assembly line, the design of the equipment realizes the automation of processing, improves the work efficiency and assembly accuracy, the discharging mechanism 1 moves the mounting plate 103 left and right through the transverse cylinder, the range increasing, descending and clamping cylinder 106 are started, when the transverse cylinder 102 is retracted, the descending cylinder 105 and the clamping cylinder 106 work. When the transverse cylinder 102 is extended, the range increasing, descending and clamping cylinder 106 act in turn to realize the action of grabbing to releasing the product, the transverse mechanism 2 drives the driving wheel 205 through the servo motor 204, drives the driven wheel 203 through the transmission belt 206 to make the lead screw 202 rotate, so that the jig 207 moves and the product carrier moves to realize the purpose of moving positioning, the heat pressing mechanism 3 drives the heat insulation plate 302 to move up and down through the execution cylinder 301 to heat press the product, the blocking mechanism 4 controls the baffle 403 to extend and retract through the blocking cylinder 402 to facilitate separating and discharging the product, a pair of doors 8 is rotatably arranged on both sides of the rack 6 to facilitate opening the rack 6, an observation window 9 is arranged in the middle of each pair of doors 8 to facilitate observing the internal condition of the rack 6, a man-machine interface 10 is arranged at the top of one side of the rack to facilitate controlling the whole equipment, a pair of mounting seats 7 is arranged at the bottom of both sides of the rack 6 to facilitate mounting and fixing the rack 6 on the top of the assembly line.

[0034] Working principle: in the process, the product to be heat pressed is placed in an independent carrier, four products are placed in one carrier, and the carrier moves along the assembly line. The heat press is installed on the assembly line as a whole to work, when the carrier moves along the assembly line to the loading port below the equipment, the blocking cylinder 402 extends to make the baffle 403 block it, the loading mechanism 5 works to clamp the carrier and put it into the jig 207 of the transverse mechanism 2 at the origin position to wait for heat pressing, the execution cylinder 301 controls the heat insulation plate 302 provided with the heating pipe 303 to heat press the product, the servo motor 204 drives the lead screw 202 to move the jig provided with the carrier to four positions for heat pressing in turn, after heat pressing, the carrier is moved to the discharging position to wait for taking away, and through the work of the discharging mechanism 1, the carrier after heat pressing is clamped and put on the assembly line, the design of the equipment realizes the automation of processing, improves the work efficiency and assembly accuracy.

[0035] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, the made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. An automatic hot press comprising a frame (6), a blanking mechanism (1), a transverse movement mechanism (2), a hot pressing mechanism (3), a blocking mechanism (4) and a feeding mechanism (5), characterized in that: The lower feeding mechanism (1) and the upper feeding mechanism (5) are respectively installed at two sides of the top end inside the rack (6), the transverse moving mechanism (2) is installed at the middle part of the rack (6), the hot pressing mechanism (3) is installed at the top of the transverse moving mechanism (2), the blocking mechanism (4) is installed at one side of the transverse moving mechanism (2), and the blocking mechanism (4) is below the upper feeding mechanism (5), and the lower feeding mechanism (1) and the upper feeding mechanism (5) are the same structure.

2. An automatic heat press according to claim 1, wherein: The lower feeding mechanism (1) comprises a linear sliding rail (101), a transverse moving cylinder (102), a mounting plate (103), a range increasing cylinder (104), a downward cylinder (105) and a clamping jaw cylinder (106), the linear sliding rail (101) is installed at one side of the top end inside the rack (6) away from the blocking mechanism (4), the transverse moving cylinder (102) is installed at one end of the middle part of the linear sliding rail (101), the mounting plate (103) is installed at the output end of the transverse moving cylinder (102) and is in sliding connection with the linear sliding rail (101), the range increasing cylinder (104) is installed at one side of the mounting plate (103), the downward cylinder (105) is installed at the output end of the range increasing cylinder (104), the clamping jaw cylinder (106) is installed at the output end of the downward cylinder (105), and the output ends of the two sides of the clamping jaw cylinder (106) are both installed with clamping jaw plates (107).

3. An automatic heat press as claimed in claim 1, wherein: The transverse moving mechanism (2) comprises a transverse moving sliding rail (201), a servo motor (204) and a jig (207), the transverse moving sliding rail (201) is installed at the middle part of the bottom of the rack (6), the middle part of the transverse moving sliding rail (201) is rotationally provided with a lead screw (202), the output end of the lead screw (202) is fixedly provided with a driven wheel (203), the servo motor (204) is installed at one end of the transverse moving sliding rail (201), the output end of the servo motor (204) is fixedly provided with a driving wheel (205), the outer ends of the driving wheel (205) and the driven wheel (203) are sleeved with a transmission belt (206), and the jig (207) is threadedly sleeved at the outer end of the lead screw (202) and in sliding connection with the transverse moving sliding rail (201).

4. An automatic heat press as claimed in claim 1, wherein: The hot pressing mechanism (3) comprises an executing cylinder (301), a heat insulation plate (302) and a heating pipe (303), the executing cylinder (301) is installed above the transverse moving sliding rail (201) through a support, the heat insulation plate (302) is installed at the output end of the executing cylinder (301), and the heating pipe (303) is designed inside the heat insulation plate (302).

5. An automatic heat press as claimed in claim 1, wherein: The blocking mechanism (4) comprises a limiting frame (401), a blocking cylinder (402) and a baffle (403), the limiting frame (401) is installed at one end of the transverse moving sliding rail (201) away from the servo motor (204), the blocking cylinder (402) is installed at the middle part of one end of the limiting frame (401), and the baffle (403) is fixedly installed at the output end of the blocking cylinder (402).

6. An automatic heat press as claimed in claim 1, wherein: A pair of machine doors (8) are rotationally arranged at two sides of the rack (6), and an observation window (9) is installed at the middle part of each pair of machine doors (8).

7. An automatic heat press as claimed in claim 1, wherein: One side top end of the rack (6) is provided with a human-machine interface (10).

8. An automatic heat press as claimed in claim 1, wherein: Two sides of the bottom end of the rack (6) are provided with a pair of mounting seats (7).