Double-vibration-source collaborative vibration disc

By using a threaded connection and flexible universal joint connection structure of a dual-vibration-source co-operating vibratory plate, the problem of multi-directional composite vibration that a single-vibration-source vibratory plate cannot achieve in parts posture sorting is solved, realizing efficient and uniform parts sorting and improving production efficiency and product quality.

CN223721871UActive Publication Date: 2025-12-26SHENZHEN JINGZHANXIN ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202520116711.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-18
Publication Date
2025-12-26
Estimated Expiration
2035-01-18

AI Technical Summary

Technical Problem

Existing single-vibration-source vibratory feeders cannot achieve multi-directional composite vibration in applications that require sorting based on part orientation, resulting in a significant reduction in sorting accuracy and reliability, and impacting production efficiency and product quality.

Method used

A dual-vibration-source co-operating vibratory plate is adopted, and multi-directional composite vibration is achieved through threaded connection and flexible universal joint connection structure, ensuring that the parts receive sufficient and uniform vibration treatment in the vibratory plate.

Benefits of technology

It improves the accuracy and reliability of parts sorting, enhances the stability and reliability of equipment, and improves the efficiency and uniformity of material handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vibration discs, and discloses a double-vibration-source collaborative vibration disc which comprises a sliding-out track, a connecting track is fixedly connected to the side wall of the sliding-out track, a vibration disc is fixedly connected to the side wall of the connecting track, a threaded rod is in threaded connection with the interior of the vibration disc, and a nut is in threaded connection with the outer wall of the threaded rod. The bottom of the vibrating disc is fixedly connected with a top rib connecting plate, a vibrating assembly is arranged at the bottom of the vibrating disc, and an adjusting assembly is arranged on the outer wall of the top rib connecting plate; the adjusting assembly comprises a second connecting hole plate. According to the multi-direction composite vibration device, the connecting rod is driven to be installed in the first connecting hole plate by rotating the second bolt, the first bolt is installed in the second connecting hole plate by rotating the first bolt, and the multi-direction composite vibration effect is achieved; the problem that the sorting accuracy and reliability are greatly reduced due to the fact that multi-direction composite vibration cannot be achieved is solved, and the diversity of the double-vibration-source collaborative vibration disc is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of vibration disc, especially a double-vibration-source collaborative vibration disc. BACKGROUND

[0002] In modern industrial production, especially in the field of automated production line, there is a high demand for the accurate conveying and sorting of materials. A double-vibration-source collaborative vibration disc, as a key equipment for material conveying and sorting, directly affects the production efficiency and product quality. In many production scenarios, such as electronic component manufacturing and automobile parts assembly, various shaped and sized parts need to be quickly and accurately conveyed to designated positions and sorted according to specific postures, which poses a challenge to the functionality of the vibration disc.

[0003] Currently, in the related industry, the common vibration disc usually adopts a single-vibration-source structure. Its technical principle is mainly to generate centrifugal force through a motor-driven eccentric block, thereby causing the vibration disc to vibrate in a single direction. This vibration mode can make the materials move along a simple track in the vibration disc, realizing the basic material conveying function. For example, in some basic manufacturing industries that do not have high requirements for part posture and sorting accuracy, a single-vibration-source vibration disc can meet the demand of conveying parts from one position to another.

[0004] However, with the continuous upgrading of production processes, in some application scenarios that require sorting according to part posture, the existing single-vibration-source vibration disc has exposed obvious problems. Since it cannot realize multi-directional composite vibration, it is difficult for the parts to adjust to the appropriate posture to enter the corresponding sorting channel during the sorting process. For example, in the sorting link of electronic chips, the chip needs to have a specific pin direction to accurately enter the corresponding packaging or next process, but the single-vibration-source vibration disc cannot effectively adjust the chip posture, which greatly reduces the accuracy and reliability of sorting, seriously affecting the production efficiency and product quality. Therefore, a double-vibration-source collaborative vibration disc is proposed to solve the above problems. SUMMARY

[0005] To make up for the above shortcomings, the utility model provides a double-vibration-source collaborative vibration disc, aiming to improve the problem in the prior art that the application scenario requires sorting according to part posture and cannot multi-directionally composite vibration, which greatly reduces the accuracy and reliability of sorting.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A double-vibration-source cooperative vibration disc, comprising a sliding-out track, a connecting track fixedly connected to the side wall of the sliding-out track, a vibration disc fixedly connected to the side wall of the connecting track, a threaded rod threadedly connected to the inside of the vibration disc, a nut threadedly connected to the outer wall of the threaded rod, a top bone connecting plate fixedly connected to the bottom of the vibration disc, and an adjusting assembly provided on the outer wall of the top bone connecting plate.

[0008] The adjusting assembly comprises a second connecting hole plate fixedly connected to the outer wall of the top bone connecting plate, a connecting rod provided on the side wall of the second connecting hole plate, a first bolt threadedly connected to the inside of the connecting rod, the first bolt being threadedly connected to the inside of the second connecting hole plate, a second bolt threadedly connected to the inside of the connecting rod, and a first connecting hole plate threadedly connected to the outer wall of the second bolt, the first connecting hole plate being fixedly connected to a base, and the base being provided with a driving assembly.

[0009] Further description of the above technical solution:

[0010] The driving assembly comprises a first connecting plate fixedly connected to the top of the base, a driving motor fixedly connected to the side wall of the first connecting plate, and a second connecting plate fixedly connected to the output end of the driving motor.

[0011] Further description of the above technical solution:

[0012] The vibration assembly comprises a vibration motor, the vibration motor being fixedly connected to the bottom of the vibration disc, and a plurality of vibration motors being fixedly connected to the bottom of the vibration disc.

[0013] Further description of the above technical solution:

[0014] The second connecting plate is rotatably connected to a connecting column, and the second connecting plate is rotatably connected to a connecting ring.

[0015] Further description of the above technical solution:

[0016] The connecting ring is fixedly connected to the top of the connecting column, and the connecting column is fixedly connected to a cross-shaped sleeve ring.

[0017] Further description of the above technical solution:

[0018] The cross-shaped sleeve ring is rotatably connected to the inside of the connecting ring, and the connecting ring is rotatably connected to the outside of the connecting column.

[0019] Further description of the above technical solution:

[0020] The threaded rod is fixedly connected to another second connecting plate at the other end, and the nut is arranged at the top of the vibration disc.

[0021] The utility model has the advantages of the following:

[0022] 1、The utility model discloses a first connecting hole plate is installed in the inside of the connecting rod, and then the first connecting hole plate is installed in the inside of the second connecting hole plate through the rotation of the first bolt, which realizes the effect of multidirectional composite vibration, solves the problem that the sorting accuracy and reliability are greatly reduced due to the multidirectional composite vibration, and improves the diversity of the double-vibration-source collaborative vibration disc.

[0023] 2、The utility model discloses a second connecting plate is stressed to drive the connecting column to rotate, and then the outer wall cross sleeve ring is driven to rotate in the inside of the connecting ring, which realizes the effect of flexible universal joint connecting vibration disc, solves the problem that any slight position deviation, angle deviation or axis non-coincidence leads to poor vibration transmission and uneven vibration, and improves the space occupancy of the double-vibration-source collaborative vibration disc. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A three-dimensional schematic view of the double-vibration-source collaborative vibration disc is provided.

[0025] Figure 2 A connecting rod side wall structure schematic view of the double-vibration-source collaborative vibration disc is provided.

[0026] Figure 3 A second connecting plate explosion view structure schematic view of the double-vibration-source collaborative vibration disc is provided.

[0027] LEGEND:

[0028] 1, slide out track; 2, connecting track; 3, vibration disc; 4, base; 5, first connecting hole plate; 6, top bone connecting plate; 7, second connecting hole plate; 8, vibration motor; 9, first connecting plate; 10, driving motor; 11, second connecting plate; 12, threaded rod; 13, nut; 14, connecting rod; 15, first bolt; 16, second bolt; 17, connecting ring; 18, connecting ring; 19, cross sleeve ring; 20, connecting column. DETAILED DESCRIPTION

[0029] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0030] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application. Figure 1 Figure 2 The present application provides an embodiment: a double-vibration-source cooperative vibration disc, comprising a sliding-out track 1, which is usually made of high-strength aluminum alloy material. The aluminum alloy has the advantages of light weight, high strength, corrosion resistance, etc. The sliding-out track 1 made of aluminum alloy material can ensure the stability of its structure and ensure that the track will not easily deform during the sliding-out process of the part. The sliding-out track 1 is fixedly connected with a connecting track 2 on the side wall. The connecting track 2 is also made of aluminum alloy material, and its function is similar to that of the sliding-out track 1, mainly to stably connect the sliding-out track 1 and the vibration disc 3, and ensure the continuity of the entire conveying structure. The connecting track 2 is fixedly connected with a vibration disc 3 on the side wall. The vibration disc 3 is generally made of high-quality stainless steel material. Stainless steel has good wear resistance, corrosion resistance and high strength. The vibration disc 3 is internally threadedly connected with a threaded rod 12. The threaded rod 12 is usually made of steel, which has good comprehensive mechanical properties. After quenching and tempering treatment, the strength, toughness and wear resistance of the steel can be well balanced. The threaded rod 12 is externally threadedly connected with a nut 13. The vibration disc 3 is fixedly connected with a top bone connecting plate 6 at the bottom. The vibration disc 3 is provided with a vibration assembly at the bottom. The top bone connecting plate 6 is provided with an adjusting assembly on the outer wall.

[0031] ​The adjusting assembly comprises a second connecting hole plate 7, which is usually made of alloy steel, has high strength, good toughness and wear resistance, and can ensure the integrity of its own structure and is not easy to deform or damage when bearing stress during adjustment. The side wall of the second connecting hole plate 7 is fixedly connected to the outer wall of the top bone connecting plate 6. The side wall of the second connecting hole plate 7 is provided with a connecting rod 14. The first bolt 15 is threadedly connected in the connecting rod 14. The first bolt 15 is usually made of high-strength alloy steel, has high strength and good fatigue resistance, and can maintain good working condition and is not easy to loosen during long-term screwing and fastening. The outer wall of the first bolt 15 is threadedly connected to the inside of the second connecting hole plate 7. The second bolt 16 is threadedly connected in the connecting rod 14. The first connecting hole plate 5 is threadedly connected to the outer wall of the second bolt 16. The side wall of the first connecting hole plate 5 is fixedly connected to the base 4. The base 4 is usually made of cast iron. Cast iron has good shock absorption and compression strength, which can provide stable support for the entire vibrating disc 3 and reduce the influence of vibration on the surrounding environment. The inside of the base 4 is provided with a driving assembly comprising a first connecting plate 9. The first connecting plate 9 can be made of aluminum alloy, which is light in weight and high in strength, facilitating the installation of the driving motor 10 and ensuring the stability during the operation of the motor. The bottom of the first connecting plate 9 is fixedly connected to the top of the base 4. The side wall of the first connecting plate 9 is fixedly connected to the driving motor 10. The output end of the driving motor 10 is fixedly connected to the second connecting plate 11. The vibrating assembly comprises a vibrating motor 8. The top of the vibrating motor 8 is fixedly connected to the bottom of the vibrating disc 3. The bottom of the vibrating disc 3 is fixedly connected to a plurality of vibrating motors 8.

[0032] Specifically, when using double vibration sources to cooperate with the vibrating disc, the operator first rotates the second bolt 16 downward to adjust the position. Then, the connecting rod 14 is pulled to align the hole position with the side wall of the first connecting hole plate 5 for position selection. After completing the position selection, the first bolt 15 is screwed down again, and the above steps are repeated to pull the connecting rod 14 to align the hole position with the side wall of the second connecting hole plate 7. Through the same steps, three similar devices can be adjusted respectively to achieve the effect of multi-directional composite vibration. This multi-directional vibration setting can ensure that the materials are fully and uniformly vibrated in the vibrating disc 3. Finally, through the cooperation of the driving motor 10 and the vibrating motor 8, the cooperative effect of the double vibration sources is realized, and the working efficiency of the vibrating disc 3 and the uniformity of material processing are improved.

[0033] Reference Figure 1 and Figure 3The second connecting plate 11 is usually made of aluminum alloy material. Aluminum alloy has the characteristics of light weight and high strength, which makes the second connecting plate 11 ensure the stability of the structure while reducing the overall weight, facilitating installation and operation. The inner wall of the second connecting plate 11 is rotatably connected with a connecting ring 17, which can be made of stainless steel. Stainless steel not only has high strength, but also has excellent wear resistance and corrosion resistance. In the long-term rotation process, it can effectively resist friction and external environmental erosion, reduce wear and tear, and prolong the service life of the connecting ring 17. The top of the connecting ring 17 is fixedly connected with a connecting ring 18. The outer wall of the connecting column 20 is fixedly connected with a cross sleeve ring 19. The outer wall of the cross sleeve ring 19 is rotatably connected inside the connecting ring 17. The connecting ring 17 is rotatably connected inside the connecting column 20. The other end of the threaded rod 12 is fixedly connected to the other second connecting plate 11. The bottom of the nut 13 is arranged on the top of the vibration disc 3. The nut 13 is generally made of medium carbon steel, which has appropriate strength and hardness, can tightly cooperate with the threaded rod 12, realize accurate adjustment and fixing function, and ensure the stable and reliable connection of the vibration disc 3 and related parts during vibration;

[0034] Specifically, through the driving action of the driving motor 10, the second connecting plate 11 is driven to rotate. While the second connecting plate 11 rotates, it drives the connecting column 20 to rotate accordingly. During the rotation of the connecting column 20, due to the limiting action of the cross sleeve ring 19, it ensures that the connecting column 20 can constantly rotate inside the connecting ring 17. Through the tight connection between the structures, the whole system can realize multi-directional rotation, thereby achieving the effect of flexible universal joint connecting the vibration disc 3. The vibration disc 3 can vibrate flexibly in multiple directions, improving the efficiency and uniformity of material processing, and enhancing the stability and reliability of the equipment.

[0035] Working principle: when using double vibration source to cooperate with the vibration disc 3, first rotate the second bolt 16 down, then pull the connecting rod 14, align the hole position with the side wall of the first connecting hole plate 5, select the position, rotate the first bolt 15 down again, pull the connecting rod 14 as above, align the hole position with the side wall of the second connecting hole plate 7, and the same step can be taken to adjust three similar devices step by step to achieve the effect of multi-directional composite vibration.

[0036] Then the driving motor 10 drives the second connecting plate 11 to rotate, and at the same time the second connecting plate 11 rotates and drives the connecting column 20 to rotate. Then, during the rotation of the connecting column 20, the cross sleeve ring 19 limits it to rotate constantly inside the connecting ring 17, and through the connection between the structures, it can rotate in multiple directions, achieving the effect of flexible universal joint connecting the vibration disc 3.

[0037] Finally through the drive motor 10 and vibration motor 8 drive, reached the double vibration source synergistic effect.

[0038] Finally should be noted that: the above only for the preferred embodiments of the present application have, and is not intended to limit the present application, although with reference to the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A dual vibration source cooperative vibrating tray comprising a slide-out track (1), characterized in that: The slide rail (1) side wall is fixedly connected with a connecting rail (2), the connecting rail (2) side wall is fixedly connected with a vibrating disc (3), the vibrating disc (3) is internally threadedly connected with a threaded rod (12), the threaded rod (12) outer wall is threadedly connected with a nut (13), the vibrating disc (3) bottom is fixedly connected with a top bone connecting plate (6), the vibrating disc (3) bottom is provided with a vibrating assembly, the top bone connecting plate (6) outer wall is provided with an adjusting assembly; The adjusting assembly includes a second connecting hole plate (7), the second connecting hole plate (7) side wall is fixedly connected with the top bone connecting plate (6) outer wall, the second connecting hole plate (7) side wall is provided with a connecting rod (14), the connecting rod (14) is internally threadedly connected with a first bolt (15), the first bolt (15) outer wall is threadedly connected in the second connecting hole plate (7) inside, the connecting rod (14) is internally threadedly connected with a second bolt (16), the second bolt (16) outer wall is threadedly connected with a first connecting hole plate (5), the first connecting hole plate (5) side wall is fixedly connected with a base (4), the base (4) is internally provided with a driving assembly.

2. A dual vibration source cooperative vibration plate according to claim 1, characterized in that: The driving assembly includes a first connecting plate (9), the first connecting plate (9) bottom is fixedly connected with the base (4) top, the first connecting plate (9) side wall is fixedly connected with a driving motor (10), the driving motor (10) output end is fixedly connected with a second connecting plate (11).

3. A dual vibration source cooperative vibration plate according to claim 2, characterized in that: The vibrating assembly includes a vibrating motor (8), the vibrating motor (8) top is fixedly connected with the vibrating disc (3) bottom, the vibrating disc (3) bottom is fixedly connected with a plurality of vibrating motors (8).

4. A dual vibration source cooperative vibration plate according to claim 3, characterized in that: The second connecting plate (11) is internally rotatably connected with a connecting column (20), the second connecting plate (11) inner wall is rotatably connected with a connecting ring (17).

5. A dual vibration source cooperative vibration plate according to claim 4, characterized in that: The connecting ring (17) top is fixedly connected with a connecting ring (18), the connecting column (20) outer wall is fixedly connected with a cross sleeve ring (19).

6. A dual vibration source cooperative vibration plate according to claim 5, characterized in that: The cross sleeve ring (19) outer wall is rotatably connected in the connecting ring (17) inside, the connecting ring (17) inside is rotatably connected with the connecting column (20) outer wall.

7. A dual vibration source cooperative vibration plate according to claim 1, characterized in that: The threaded rod (12) other end is fixedly connected with another second connecting plate (11), the nut (13) bottom is arranged in the vibrating disc (3) top.