Copper needle discharging device

By designing a copper needle discharge device and utilizing the combination of a needle sweeping mechanism and a baffle plate, the problem of unstable copper needle discharge was solved, achieving stable delivery and protection of copper needles.

CN223721872UActive Publication Date: 2025-12-26SUZHOU ZHICHENG HAONA ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423323475.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The current vibratory feeder has an unstable and uncontrollable output of copper needles during feeding, which causes the copper needles to not be transferred completely according to the predetermined rhythm.

Method used

A copper needle discharge device was designed, comprising a vibrating plate, a straight vibrator, a needle sweeping mechanism, and a baffle plate. The reciprocating sweeping of copper needles is achieved by a brush and a drive assembly, sweeping copper needles outside the material trough back into the vibrating plate. Combined with the baffle plate, copper needles not placed in the material trough are blocked, ensuring a stable discharge rate.

Benefits of technology

This achieved stability and quantity control of copper needle output, avoided damage to the copper needles, and ensured smooth delivery of the copper needles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a copper needle discharging device which comprises a base, a vibrating disc arranged on the base, a straight vibrator in butt joint with a discharging port of the vibrating disc and a needle sweeping mechanism arranged on the base, a plurality of material grooves are formed in the upper end face of the straight vibrator, one end of the straight vibrator is located on the upper end face of the vibrating disc, and the other end of the straight vibrator protrudes out of the vibrating disc. The needle sweeping mechanism comprises a brush, a support arranged on the base and a driving assembly arranged on the support and used for driving the brush to do horizontal reciprocating motion, and the brush can be driven by the driving assembly to sweep the copper needles, not placed in the trough, on the upper end face of the straight vibrator into the vibrating disc. The device has the advantages that the brush is driven by the driving assembly to sweep the copper needles outside the trough back to the vibrating disc, the discharging amount of the straight vibrator can be ensured to be stable, and the copper needles cannot be damaged in the sweeping process of the copper needles.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a feeding equipment field, concretely is a copper needle discharging device. BACKGROUND

[0002] The copper needle is a needle-shaped body of copper. It is widely used in electronic hardware in industry. In the product assembly process of the required copper needle, the feeding is carried out through the vibration disc and the straight vibrator. Because the size of the copper needle is small, the feeding quantity is difficult to control when the vibration disc feeds, so that the copper needle cannot be completely transferred by the receiving mechanism according to the predetermined rhythm.

[0003] Therefore, it is necessary to provide a copper needle discharging device. SUMMARY

[0004] The copper needle discharging device effectively solves the problem of excessive copper needle discharging quantity when the existing vibration disc feeds.

[0005] The technical scheme adopted by the utility model is:

[0006] A copper needle discharging device, comprising a base, a vibration disc arranged on the base, a straight vibrator connected with a discharging port of the vibration disc, and a needle sweeping mechanism arranged on the base, wherein the upper end surface of the straight vibrator is provided with a plurality of material grooves, one end of the straight vibrator is located on the upper end surface of the vibration disc, and the other end of the straight vibrator protrudes from the vibration disc, the needle sweeping mechanism comprises a brush, a support arranged on the base, and a driving assembly arranged on the support and used for driving the brush to move horizontally and reciprocally, and the brush can be used to sweep the copper needle on the upper end surface of the straight vibrator which is not arranged in the material groove into the vibration disc under the driving of the driving assembly.

[0007] Further, a material blocking plate is arranged on the vibration disc, the material blocking plate is arranged on the upper end surface of the straight vibrator, both ends of the material blocking plate protrude from both sides of the straight vibrator, the material blocking plate is used to block the movement of the copper needle in the straight vibrator which is not arranged in the material groove, and the brush is located on the side of the material blocking plate close to the discharging port of the vibration disc.

[0008] Further, the needle sweeping mechanism further comprises a linear guide rail arranged on the support and a sliding block in sliding connection with the linear guide rail, the driving assembly comprises a clamping head slidingly arranged on the sliding block and a pneumatic cylinder arranged on the support, the output end of the pneumatic cylinder is fixedly connected with the clamping head, and the brush is arranged on the clamping head.

[0009] Further, the brush comprises a mounting handle and a plurality of flexible bristles arranged on the lower end surface of the mounting handle, and the mounting handle is fixed on the clamping head.

[0010] Further, the movement direction of the brush is perpendicular to the straight vibration direction of the straight vibrator.

[0011] The utility model discloses the beneficial effect of: through the drive assembly drive brush sweeps the copper needle outside the trough to the vibration disc, can guarantee the output of the straight vibrator is in stable, can guarantee again to the copper needle sweep process will not damage the copper needle. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 The utility model discloses a copper needle discharge device's whole schematic view provided by the embodiment of the application.

[0013] Marked in the drawing: 1, base, 2, vibration disc, 3, straight vibrator, 4, sweep needle mechanism, 41, brush, 42, support, 43, drive assembly, 44, linear guide rail, 31, trough, 5, baffle. DETAILED DESCRIPTION

[0014] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiment of the utility model is explained in detail below with the drawings.

[0015] As Figure 1 The utility model discloses a copper needle discharge device provided by the embodiment of the application, and the structure includes base 1, vibration disc 2 set up on base 1, straight vibrator 3 with the delivery port of vibration disc 2 butt joint, still includes sweep needle mechanism 4 set up on base 1, the upper end surface of straight vibrator 3 is provided with a plurality of troughs 31, and one end of straight vibrator 3 is located on the upper end surface of vibration disc 2, and the other end of straight vibrator 3 protrudes vibration disc 2, sweep needle mechanism 4 includes brush 41, support 42 set up on base 1 and drive assembly 43 set up on support 42 for driving brush 41 horizontal reciprocating motion, and brush 41 can be used for sweeping the copper needle not placed in trough 31 on the upper end surface of straight vibrator 3 to vibration disc 2 under the drive of drive assembly 43.

[0016] When actually using, the copper needle is vibrated to straight vibrator 3 through vibration disc 2, after straight vibrator 3 receives the copper needle, a part of copper needle is automatically shaken to trough 31, and a part of copper needle will be placed outside trough 31 during the vibration process.Sweep needle mechanism 4 includes brush 41, support 42 set up on base 1 and drive assembly 43 set up on support 42 for driving brush 41 horizontal reciprocating motion, and brush 41 can be used for sweeping the copper needle not placed in trough 31 on the upper end surface of straight vibrator 3 to vibration disc 2 under the drive of drive assembly 43.

[0017] In the above design, through drive assembly 43 drive brush 41 sweeps the copper needle outside trough 31 to vibration disc 2, can guarantee the output of straight vibrator 3 is in stable, can guarantee again to the copper needle sweep process will not damage the copper needle.

[0018] Specifically, the vibration disc 2 is further provided with a material blocking plate 5, the material blocking plate 5 is arranged on the upper end surface of the straight vibrator 3, the two ends of the material blocking plate 5 respectively protrude from the two sides of the straight vibrator 3, the material blocking plate 5 is used for blocking the copper needle in the straight vibrator 3 from moving continuously without being placed in the material groove 31, and the brush 41 is located on the side of the material blocking plate 5 close to the discharge port of the vibration disc 2.

[0019] In actual use, when the brush 41 cannot sweep the copper needle outside the material groove 31 in time, the copper needle outside the material groove 31 is blocked by the material blocking plate 5.

[0020] In the above design, the material blocking plate 5 can effectively intercept the copper needle outside the material groove 31 for further conveying.

[0021] Specifically, the needle sweeping mechanism 4 further comprises a straight guide rail 44 arranged on the support 42 and a sliding block in sliding connection with the straight guide rail 44, the driving assembly 43 comprises a clamping head slidingly arranged on the sliding block and a cylinder arranged on the support 42, the output end of the cylinder is fixedly connected with the clamping head, and the brush 41 is arranged on the clamping head.

[0022] In actual use, the cylinder drives the clamping head to slide back and forth along the straight guide rail 44, so that the clamping head drives the brush 41 to move back and forth, thereby sweeping the copper needle outside the material groove 31.

[0023] In the above design, the structure design and specific implementation of the needle sweeping mechanism 4 can effectively realize the rapid reciprocating sweeping of the copper needle.

[0024] Specifically, the brush 41 comprises a mounting handle and a plurality of flexible bristles arranged on the lower end surface of the mounting handle, and the mounting handle is fixed on the clamping head.

[0025] In actual use, the flexible bristles are used for sweeping the copper needle.

[0026] In the above design, the structure design of the brush 41 will not cause damage to the straight vibrator 3 or the copper needle.

[0027] Specifically, the movement direction of the brush 41 is perpendicular to the straight vibration direction of the straight vibrator 3.

[0028] In the above design, the movement direction of the brush 41 is perpendicular to the straight vibration direction of the straight vibrator 3, which can effectively ensure the rapid sweeping of the copper needle.

[0029] It should be understood that the above description is only a specific embodiment of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A copper needle discharging device, comprising a base (1), a vibrating disc (2) arranged on the base (1), and a straight vibrator (3) which is in butt joint with the discharging port of the vibrating disc (2), characterized in that: The device further comprises a needle sweeping mechanism (4) arranged on the base (1), the vibrator (3) is provided with a plurality of grooves (31) on the upper end surface, one end of the vibrator (3) is located on the upper end surface of the vibrating disc (2), and the other end of the vibrator (3) protrudes from the vibrating disc (2), the needle sweeping mechanism (4) comprises a brush (41), a support (42) arranged on the base (1), and a driving assembly (43) arranged on the support (42) and used for driving the brush (41) to move horizontally and reciprocally, the brush (41) is used for sweeping the copper needles on the upper end surface of the vibrator (3) which are not arranged in the grooves (31) to the vibrating disc (2) under the driving of the driving assembly (43).

2. The copper needle dispensing device of claim 1, wherein: The vibrating disc (2) is further provided with a material blocking plate (5), the material blocking plate (5) is arranged on the upper end surface of the vibrator (3), both ends of the material blocking plate (5) protrude from both sides of the vibrator (3), the material blocking plate (5) is used for blocking the copper needles in the vibrator (3) which are not arranged in the grooves (31) from moving continuously, and the brush (41) is located on the side of the material blocking plate (5) close to the discharge port of the vibrating disc (2).

3. The copper needle dispensing device of claim 1, wherein: The needle sweeping mechanism (4) further comprises a linear guide rail (44) arranged on the support (42) and a sliding block in sliding connection with the linear guide rail (44), the driving assembly (43) comprises a clamping head slidingly arranged on the sliding block and a pneumatic cylinder arranged on the support (42), the output end of the pneumatic cylinder is fixedly connected with the clamping head, and the brush (41) is arranged on the clamping head.

4. The copper needle dispensing device of claim 1, wherein: The brush (41) comprises a mounting handle and a plurality of flexible bristles arranged on the lower end surface of the mounting handle, and the mounting handle is fixed on the clamping head.

5. The copper needle dispensing device of claim 1, wherein: The movement direction of the brush (41) is perpendicular to the vibration direction of the vibrator (3).