Fabric winder for fabric production line

By introducing an anti-wrinkle mechanism and tension adjustment into the fabric winding machine, and utilizing ducts, heating fans, and tension adjustment components, the wrinkling problem during fabric winding was solved, achieving high-quality fabric winding.

CN223722341UActive Publication Date: 2025-12-26NANTONG ZHONGCHENGDA TEXTILE CO LTD
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Patent Information

Application Number
CN202522448032.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2025-12-26
Estimated Expiration
2035-11-19

AI Technical Summary

Technical Problem

Existing fabric winding machines lack a wrinkle-removing and smoothing structure during winding, causing the fabric to wrinkle under tension fluctuations, which affects the winding effect.

Method used

The anti-wrinkle mechanism includes upper and lower distributed guide tubes and spiral grooves. It uses hot air generated by a heating fan to heat press the fabric and adjusts the tension through tension adjustment components. Combined with structures such as guide rollers and pressure rollers, it ensures that the fabric is rolled up smoothly.

Benefits of technology

It effectively removes fabric wrinkles, improves winding quality, ensures the fabric is flat and has stable tension, and avoids being too tight or too loose.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fabric winder for a fabric production line, and relates to the technical field of fabric processing. The winding device comprises a winding frame, a winding shaft is rotatably arranged on the winding frame, one end of the winding shaft is connected with a motor arranged on the winding frame, the anti-wrinkle mechanism comprises two guide pipes which rotatably penetrate through the winding frame and are distributed up and down, two sections of spiral grooves are formed in the guide pipes, the spiral directions of the two sections of spiral grooves are opposite, and the two sections of spiral grooves are connected with the winding frame. A heating fan is arranged on the winding frame, an air outlet of the heating fan is communicated with a three-way pipe, and the other two ports of the three-way pipe are communicated with the two guide pipes through rotary joints respectively; according to the utility model, the two guide pipes roll the fabric through the spiral surface generated by the spiral groove, the fabric can be preliminarily flattened, then hot air generated by the heating fan is utilized to enable the two guide pipes to perform hot pressing on the fabric, and finally the tension is adjusted through the tension adjusting piece, so that the fabric is effectively subjected to wrinkle removal and smoothing; and therefore, the winding quality of the fabric is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fabric processing, in particular to a fabric winder for fabric production line. BACKGROUND

[0002] The fabric winder is a mechanical device for the textile industry, which is mainly used for winding the fabric in the production process into a roll in an orderly and efficient manner, so as to facilitate subsequent transportation, storage or processing.

[0003] The existing fabric winder has certain deficiencies in use, and lacks a wrinkle removing and smoothing structure during winding, so that the fabric is easily affected by the tension fluctuation caused by the change of winding diameter during transmission and winding, resulting in that the fabric is too tight or too loose, wrinkles are generated, and the winding effect is affected. UTILITY MODEL CONTENT

[0004] The utility model discloses a fabric winder for fabric production line.

[0005] The utility model discloses a fabric winder for fabric production line.

[0006] A fabric winder for fabric production line, including the winding frame, its one end is connected with the motor that sets up on the winding frame and is rotatably arranged with the winding shaft on it, still include:

[0007] The anti-wrinkle mechanism includes two rotating pipes penetrating the winding frame and arranged in an upper and lower distribution, two spiral grooves are formed on the pipe, and the rotation directions of the two spiral grooves are opposite, a heating fan is arranged on the winding frame, a three-way pipe is communicated with the air outlet of the heating fan, the remaining two ports of the three-way pipe are respectively communicated with the two pipes through rotary joints, and a tension adjusting piece is arranged on the winding frame and located between the pipe and the winding shaft.

[0008] Further, the tension adjusting piece includes a guide roller, two first vertical rods are fixedly arranged on the winding frame, a movable plate is slidably sleeved on the first vertical rod, a first spring is arranged on the first vertical rod and mounted between the movable plate and the winding frame, and the guide roller rotatably penetrates the two movable plates.

[0009] Further, the inner wall of the pipe is provided with a spiral guide plate.

[0010] Further, two rotating shafts are rotatably arranged on the winding frame, a support plate is fixedly arranged on the rotating shaft, a pressing wheel is arranged at the end of each support plate and rollingly overlapped with the winding shaft, and a driving part is arranged on the winding frame and used for driving the two rotating shafts to synchronously and reversely rotate.

[0011] Further, the driving part comprises a hydraulic oil cylinder arranged on the winding frame, two round gears are fixedly arranged on the rotating shafts, a double-sided rack is fixedly arranged on the piston end of the hydraulic oil cylinder and the double-sided rack is in engagement with the two round gears.

[0012] Further, two second vertical rods are arranged on the winding frame in sliding mode, a pressing plate is fixedly arranged at the bottom end of the two second vertical rods, and a second spring is arranged on the second vertical rod and mounted between the pressing plate and the winding frame.

[0013] Further, a compression roller is rotatably arranged at the bottom side of the pressing plate.

[0014] Further, the winding shaft is a gas expansion shaft, and the motor is in transmission connection with the winding shaft through a bevel gear assembly.

[0015] The utility model discloses the beneficial effects are as follows: in the utility model, two guide pipes are rolled and pressed to the facing material through the spiral groove, can carry out preliminary flattening, utilize the hot gas that heating fan generates again, make two guide pipes heat pressure to the facing material, finally pass through the tension adjusting spare and carry out tension adjustment, thereby make the facing material get effective wrinkle smoothing, thereby improve the winding quality of facing material. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the three-dimensional structure diagram of the utility model;

[0017] Figure 2 It is another perspective three-dimensional structure diagram of the utility model;

[0018] Figure 3 It is the three-dimensional structure sectional view of the utility model;

[0019] Figure 4 It is the partial three-dimensional structure diagram of the utility model;

[0020] Figure 5 It is the partial three-dimensional structure sectional view of the utility model;

[0021] Figure 6 It is another partial three-dimensional structure diagram of the utility model.

[0022] Drawing reference: 1, winding frame;2, winding shaft;3, motor;4, anti -wrinkle mechanism;5, spiral deflector;6, rotating shaft;7, support plate;8, compression wheel;9, driving part;10, second vertical rod;11, pressing plate;12, second spring;13, compression roller;14, bevel gear assembly;401, guide pipe;402, spiral groove;403, heating fan;404, tee bend;405, tension adjusting spare;4051, guide roller;4052, first vertical rod;4053, movable plate;4054, first spring;901, hydraulic oil cylinder;902, round gear;903, double-sided rack. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0024] like Figures 1-6 As shown, an embodiment of this utility model proposes a fabric winding device for a fabric production line, including a winding frame 1, on which a winding shaft 2 is rotatably mounted. One end of the winding shaft 2 is connected to a motor 3 mounted on the winding frame 1. A roll is fixed on the winding shaft 2. One end of the fabric is fixed to the roll. When the motor 3 performs work, its output shaft drives the winding shaft 2 to rotate, thereby winding the fabric. This is a distinguishing feature of the prior art of this utility model.

[0025] The distinguishing technical features of this utility model also include: an anti-wrinkle mechanism 4, comprising two rotatably penetrating the take-up frame 1 and distributed vertically, each guide tube 401 having two spiral grooves 402 with opposite directions of rotation. During fabric transport, the fabric passes through the two guide tubes 401, which roll the fabric. Preferably, each of the two guide tubes 401 is fixed with gears that mesh. One of the guide tubes 401 is connected to the take-up shaft 2 via a pulley assembly. When the take-up shaft 2 rotates... During operation, the pulley assembly drives one of the guide tubes 401 to rotate synchronously. Under the meshing of two gears, the two guide tubes 401 rotate synchronously in opposite directions. By opening two spiral grooves 402 with opposite directions of rotation on the guide tubes 401, the two guide tubes 401 present a spiral surface to press and hold the fabric. The spiral surface pressing and holding is used to flatten the fabric laterally, thereby removing wrinkles. A heating fan 403 is installed on the take-up frame 1. The air outlet of the heating fan 403 is connected to a three-way pipe 404. The remaining two of the three-way pipes 404 are... The ports are connected to two conduits 401 via rotary joints. The heating fan 403 performs work, which delivers heated gas to the two conduits 401 through the three-way pipe 404. When the hot gas flows along the conduits 401, it conducts heat to the conduits 401, thereby causing the two conduits 401 to heat press the fabric. The spiral groove 402 generates a spiral surface pressure to initially flatten the fabric. After initial flattening, the fabric is heat-pressed to achieve the effect of removing wrinkles and smoothing. The remaining two ports of the three-way pipe 404 are connected to the conduits 401 via rotary joints, which can stably supply hot gas without affecting the normal rotation of the conduits 401. A tension adjusting component 405 is provided on the winding frame 1 and located between the conduits 401 and the winding shaft 2. As the two conduits 401 roll the fabric, the diameter of the winding on the drum will gradually increase during continuous winding. By setting the tension adjusting component 405, the tension caused by the change in the winding diameter can be adjusted, which can prevent the fabric from being too tight or too loose, avoid wrinkles, and thus improve the winding effect of the fabric.

[0026] In the scheme, two pipes 401 roll the surface of the fabric generated by the spiral groove 402, which can be preliminarily flattened, and then the hot air generated by the heating fan 403 is used to heat the fabric, so that the two pipes 401 heat the fabric, and finally the tension adjusting part 405 is used for tension adjustment, so that the fabric is effectively de-creased and smoothed, thereby improving the winding quality of the fabric.

[0027] As shown in Figure 3 , the specific structure of the tension adjusting part 405 of the utility model is disclosed, the tension adjusting part 405 comprises a guide roller 4051, two first vertical rods 4052 are fixedly arranged on the winding frame 1, preferably, a groove is arranged on the winding frame 1, the first vertical rod 4052 is fixedly arranged on the inner wall of the groove, a movable plate 4053 is slidably arranged on the first vertical rod 4052, the movable plate 4053 is slidably inserted into the groove, a first spring 4054 is arranged on the first vertical rod 4052 and installed between the movable plate 4053 and the winding frame 1, and the guide roller 4051 is rotatably penetrated through the two movable plates 4053. In actual use, the height of the guide roller 4051 is slightly higher than the winding shaft 2 and the pipe 401 by using the elastic resistance of the first spring 4054, the fabric is wound around the guide roller 4051 during transmission, and the fabric is elastically supported by using the elastic force of the first spring 4054, so as to exert a certain elastic pulling force on the fabric. When the winding diameter of the fabric changes, the elastic force of the first spring 4054 is used to compensate the tension fluctuation caused by the change of the winding diameter, so as to avoid the fabric being too tight or too loose, thereby playing a role in preventing wrinkles.

[0028] As shown in Figure 5 , the further technical scheme of the utility model for the pipe 401 is disclosed, the inner wall of the pipe 401 is provided with a spiral guide plate 5. By arranging the spiral guide plate 5 in the pipe 401, the spiral guide plate 5 is used for guiding the airflow, so that the airflow presents a spiral flow, slows down the flow speed of the airflow in the pipe 401, increases the dwell time of the airflow in the pipe 401, and makes the airflow fully contact with the inner wall of the pipe 401, thereby improving the heat exchange effect.

[0029] As shown in Figure 1 and Figure 6 , the further technical scheme of the utility model for the winding shaft 2 is disclosed, two rotating shafts 6 are rotatably arranged on the winding frame 1, a support plate 7 is fixedly arranged on the rotating shaft 6, the end portions of the two support plates 7 are provided with pressure rollers 8 which are rollingly overlapped with the winding shaft 2, and the winding frame 1 is provided with a driving part 9 for driving the two rotating shafts 6 to synchronously and reversely rotate. In actual use, only one end of the winding shaft 2 connected with the motor 3 is rotatably connected with the winding frame 1, preferably, the support plate 7 comprises a straight plate fixedly arranged with the rotating shaft 6, the end portion of the straight plate is structured with an arc-shaped plate, the pressure roller 8 is rotatably arranged on the arc-shaped plate, and the number of the pressure rollers 8 on the same arc-shaped plate is two, asFigure 1 Combination Figure 6 As shown in the figure, when the arc-shaped plates on the two supporting plates 7 are buckled, the four pressing wheels 8 roll and clamp the other end of the winding shaft 2, so that during the winding process, the winding shaft 2 has a rotating support point at both ends to ensure the stability of its rotation. When the winding of the fabric is completed and the winding drum needs to be removed, the two rotating shafts 6 are driven by the driving part 9 to rotate in the opposite direction synchronously, so that the two supporting plates 7 move away from each other, and the four pressing wheels 8 release the rolling clamping of the winding shaft 2. At this time, the end of the winding shaft 2 away from the motor 3 has a larger space, which improves the convenience of installing or removing the winding drum.

[0030] As Figure 6 shown, the specific structure of the driving part 9 of the utility model is disclosed, the driving part 9 includes a hydraulic oil cylinder 901 arranged on the winding frame 1, a round gear 902 is fixedly arranged on each of the two rotating shafts 6, a double-sided rack 903 is fixedly arranged at the piston end of the hydraulic oil cylinder 901, and the double-sided rack 903 is in meshing engagement with the teeth of the two round gears 902, as Figure 6 shown, the hydraulic oil cylinder 901 works, and the piston end thereof is lifted, thereby driving the double-sided rack 903 to be lifted, and through the meshing engagement between the double-sided rack 903 and the teeth of the two round gears 902, the two rotating shafts 6 are driven to rotate in the opposite direction synchronously.

[0031] As Figure 1 and Figure 3 shown, the further technical scheme of the utility model for the winding shaft 2 is disclosed, two second vertical rods 10 are slidingly arranged on the winding frame 1, preferably, a mounting plate is arranged on the winding frame 1 and located directly above the winding shaft 2, the second vertical rods 10 slidingly penetrate through the mounting plate, a pressing plate 11 is fixedly arranged at the bottom end of the two second vertical rods 10, a second spring 12 is arranged between the pressing plate 11 and the winding frame 1 and sleeved on the second vertical rod 10, when the winding drum is fixedly arranged on the winding shaft 2 and the fabric is connected to the winding drum at one end, the pressing plate 11 just presses and holds the fabric wound on the winding drum under the elastic resistance of the second spring 12, the air between the winding layers can be effectively excluded by the resistance and lapping, the void ratio is reduced, the fabric is prevented from wrinkling or slipping, the continuous winding of the fabric is ensured to be tight and uniform, and meanwhile, the second spring 12 can be elastically and self-adaptively adjusted to ensure that the fabric can be normally wound.

[0032] As Figure 1 and Figure 3 shown, the further technical scheme of the utility model for the pressing plate 11 is disclosed, a pressure roller 13 is rotatably arranged at the bottom side of the pressing plate 11, the pressure roller 13 is rotatably arranged on the pressing plate 11 and rolls and laps with the fabric, which is used to reduce the friction force of the pressing plate 11 against the fabric, so that the fabric can be more smoothly wound.

[0033] As Figure 2As shown, the further technical scheme of the utility model for the winding shaft 2 is disclosed, the winding shaft 2 adopts the gas expansion shaft, the motor 3 is connected with the winding shaft 2 through the bevel gear assembly 14, preferably, in actual use, one end of the winding shaft 2 is communicated with the external air pump through the pipeline, the pipeline is communicated with the winding shaft 2 through the rotary joint, the characteristics of the gas expansion shaft are utilized, the external air pump is supplied with air or exhausts, so as to realize the quick clamping or release of the winding drum, the winding efficiency is improved significantly and the stability of the winding material tension is ensured, the motor 3 is connected with the winding shaft 2 through the bevel gear assembly 14, it can drive the stable rotation of the winding shaft 2, and the external air pump can be used to supply air or exhaust stably.

[0034] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fabric winder for a fabric production line, comprising a winding frame (1) on which a winding shaft (2) is rotatably arranged, one end of the winding shaft (2) being connected to a motor (3) arranged on the winding frame (1), characterized in that, Also include: Anti-wrinkle mechanism (4), including two rotating through the roll frame (1) and the upper and lower distribution of the guide pipe (401), the guide pipe (401) is provided with two spiral grooves (402) and the two spiral grooves (402) are opposite, the roll frame (1) is provided with a heating fan (403), the outlet of the heating fan (403) is communicated with a three-way pipe (404), the remaining two ports of the three-way pipe (404) are communicated with the two guide pipes (401) through the rotary joint, and the roll frame (1) is provided with a tension adjusting part (405) between the guide pipe (401) and the winding shaft (2).

2. The fabric roll for a fabric production line according to claim 1, wherein The tension adjusting part (405) includes a guide roller (4051), two first vertical rods (4052) are fixedly arranged on the roll frame (1), the first vertical rod (4052) is slidably sleeved with a movable plate (4053), the movable plate (4053) and the roll frame (1) are provided with a first spring (4054) sleeved on the first vertical rod (4052), and the guide roller (4051) is rotatably penetrated through the two movable plates (4053).

3. The fabric roll for a fabric production line according to claim 1, wherein The inner wall of the guide pipe (401) is provided with a spiral guide plate (5).

4. The fabric roll according to claim 1, wherein The roll frame (1) is rotatably provided with two rotating shafts (6), the rotating shaft (6) is fixedly provided with a support plate (7), the end portions of the two support plates (7) are provided with pressure rollers (8) which are rollingly overlapped with the winding shaft (2), and the roll frame (1) is provided with a driving part (9) for driving the two rotating shafts (6) to synchronously and reversely rotate.

5. The fabric roll for a fabric production line according to claim 4, wherein The driving part (9) includes a hydraulic oil cylinder (901) arranged on the roll frame (1), two circular gear wheels (902) are fixedly arranged on the rotating shafts (6), the piston end of the hydraulic oil cylinder (901) is fixedly provided with a double-sided rack (903), and the double-sided rack (903) is in tooth engagement with the two circular gear wheels (902).

6. The fabric roll according to claim 1, wherein The roll frame (1) is slidably provided with two second vertical rods (10), the bottom ends of the two second vertical rods (10) are fixedly provided with a pressing plate (11), and a second spring (12) sleeved on the second vertical rod (10) is arranged between the pressing plate (11) and the roll frame (1).

7. The fabric roll for a fabric production line according to claim 6, wherein The bottom side of the pressing plate (11) is rotatably provided with a pressure roller (13).

8. The fabric roll for a fabric production line according to claim 1, wherein The winding shaft (2) is a gas expansion shaft, and the motor (3) is in transmission connection with the winding shaft (2) through a bevel gear assembly (14).