Special aluminum feeding device for aluminum plating machine
By designing a special aluminum feeding device for the aluminum plating machine, using the cooperation of active and driven rollers to transport aluminum wire, and controlling the cutting frequency through a servo electric cylinder, the problem of inconvenient aluminum wire feeding in the aluminum plating machine is solved, achieving fixed-length cutting and efficient feeding, thus improving the working efficiency and practicality of the aluminum plating machine.
Patent Information
- Application Number
- CN202520207400.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-10
AI Technical Summary
The aluminum plating machine is not convenient for fully conveying aluminum wire during use, and it is difficult to convey aluminum wire of appropriate length according to actual needs, resulting in low work efficiency.
A special aluminum feeding device for an aluminum plating machine was designed, including a feeding mechanism and a cleaning device. It uses a drive roller and a driven roller to feed aluminum wire, and controls the cutting frequency through a servo electric cylinder to achieve fixed-length cutting of aluminum wire. Combined with a guide plate and a guide tube, it ensures that the aluminum wire is fed into the machine body in a straight line.
This facilitates material feeding, improves work efficiency, enhances practicality, avoids the problem of excessively long aluminum wires affecting melting, and improves the working efficiency and practicality of the aluminum plating machine.
Smart Images
Figure CN223723201U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium device technical field, especially a kind of aluminium device special for aluminizing machine. BACKGROUND
[0002] Aluminizing machine is a kind of equipment for covering a layer of aluminum film on the surface of object, mainly using vacuum coating technology, its working principle is that high-purity aluminum wire is evaporated into gaseous state at high temperature, then the substrate passes through vacuum evaporation chamber, and the gaseous aluminum molecules are deposited on the substrate surface to form a thin film of bright metal color, the effect of aluminum plating on the surface of the thin film is to block light and prevent ultraviolet radiation, which not only prolongs the shelf life of the contents, but also improves the brightness of the thin film, and the surface of metal workpieces is subjected to film coating treatment, which facilitates rust protection of the workpieces and prolongs the service life.
[0003] At present, it is found that the aluminizing machine is not convenient for fully conveying aluminum wire, and it is not convenient for conveying aluminum wire with equal length, so it is necessary to design a special aluminum conveying device for aluminizing machine. UTILITY MODEL CONTENT
[0004] (I) technical problem solved
[0005] To solve the above technical problems, the utility model provides a special aluminum conveying device for aluminizing machine, which is convenient for feeding, improves work efficiency and enhances practicability.
[0006] (II) technical scheme
[0007] To achieve the above purpose, the present application provides the following technical scheme: a special aluminum conveying device for aluminizing machine, including body, the feeding mechanism includes bottom plate, and the bottom plate is connected with the body through bolts, the bracket is fixedly installed on the bottom plate, the wire reel is placed on the bracket, the feeding box is fixedly installed on the bottom plate, the working cavity is arranged in the feeding box, two box doors are installed in communication at one end of the working cavity, the feeding pipe is installed in communication at one end of the working cavity, the cleaning device is arranged on the input end of the feeding pipe, the base is fixedly installed at the bottom end of the working cavity, the driving roller is rotatably installed on the base, the first groove is formed around the driving roller, the motor is fixedly installed on the base, and the output end of the motor is fixedly connected with one end of the driving roller, the electric push rod is fixedly installed at the top end of the working cavity, the U-shaped plate is fixedly installed at the bottom end of the electric push rod, the driven roller is rotatably installed on the U-shaped plate, the second groove is formed around the driven roller, the servo electric cylinder is fixedly installed at the top end of the working cavity, the cutter is fixedly installed at the output end of the servo electric cylinder, the support column is fixedly installed at the bottom end of the working cavity, the guide plate is fixedly installed on the support column, the first through hole is formed at one end of the guide plate, the second through hole is formed at one end of the working cavity, the other end of the guide plate extends out of the second through hole and is located above the feeding inlet of the body.
[0008] By adopting the above technical scheme, the aluminum wire on the support reel is sequentially threaded through the cleaning device and the feeding pipe into the feeding box, and then through the first through hole of the guide plate, at this time the aluminum wire is located on the first groove of the driving roller, the electric push rod drives the driven roller to descend through the U-shaped plate until the driven roller is attached to the driving roller, at this time the first groove and the second groove form an aluminum wire conveying space, the motor is started, the motor drives the driving roller to rotate, and the driving roller and the driven roller cooperate to continuously convey the aluminum wire, and the servo electric cylinder is set through the plc or other control device, so that the movement frequency of the servo electric cylinder can be controlled according to actual needs, so as to change the cutting frequency of the cutter, finally change the cutting length of the aluminum wire, and the cut aluminum wire enters the machine body through the guide plate. The application facilitates the fixed-length cutting of aluminum wire, avoids the problem of long aluminum wire which is inconvenient to melt, realizes the process of facilitating feeding, improves the working efficiency, and thus enhances the practicality.
[0009] Further, the cleaning device comprises a cleaning box, the cleaning box is connected in communication with the input end of the feeding pipe, a third through hole is formed at the top end of the cleaning box, and a cleaning brush is slidably installed on the third through hole.
[0010] By adopting the above technical scheme, when the aluminum wire passes through the cleaning brush, the cleaning brush can clean the dust and other impurities on the aluminum wire, so that the aluminum wire can enter the machine body without affecting the normal work, thereby improving the practicality.
[0011] Further, a plurality of anti-skid protrusions are uniformly arranged in the first groove of the driving roller.
[0012] By adopting the above technical scheme, the anti-skid protrusions can increase the friction between the aluminum wire and the driving roller, so as to avoid slipping, thereby improving the practicality.
[0013] Further, a guide pipe is connected in communication with the first through hole of the guide plate.
[0014] By adopting the above technical scheme, the guide pipe can straightly send the aluminum wire into the guide plate for cutting, thereby improving the practicality.
[0015] Further, the support column and the guide pipe are connected through a diagonal rod.
[0016] By adopting the above technical scheme, the diagonal rod can improve the stability of the guide pipe.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the application provides a special aluminum feeding device for an aluminum plating machine, which has the following beneficial effects:
[0019] Open the box door, the aluminum wire on the support reel is sequentially threaded through the cleaning device and the feeding pipe into the feeding box, and then through the first through hole of the guide plate, at this time the aluminum wire is located on the first groove of the driving roller, the electric push rod drives the driven roller to descend through the U-shaped plate until the driven roller is attached to the driving roller, at this time the first groove and the second groove form an aluminum wire conveying space, the motor is started, the motor drives the driving roller to rotate, and the driving roller and the driven roller cooperate to continuously convey the aluminum wire source, and the servo cylinder is set through the plc or other control device of the servo cylinder, so that the movement frequency of the servo cylinder can be controlled according to actual needs, so as to change the cutting frequency of the cutter, finally change the cutting length of the aluminum wire, and the cut aluminum wire enters the machine body through the guide plate, the application conveniently cuts the aluminum wire with a fixed length, avoids the problem that the aluminum wire is too long and is not convenient to melt, the process realizes the process of convenient feeding, improves the working efficiency, and enhances the practicality. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is the schematic diagram of the shaft side structure of the utility model;
[0021] Figure 2 is the schematic diagram of the shaft side sectional structure of the utility model;
[0022] Figure 3 is the schematic diagram of the Figure 2 enlarged structure of A in the utility model;
[0023] Figure 4 is the schematic diagram of the partial sectional structure of the utility model.
[0024] Markings in the drawings: 1, machine body;2, bottom plate;3, support;4, wire reel;5, feeding box;6, box door;7, feeding pipe;8, base;9, driving roller;10, motor;11, electric push rod;12, U-shaped plate;13, driven roller;14, servo cylinder;15, cutter;16, support column;17, guide plate;18, cleaning box;19, cleaning brush;20, anti-skid protrusion;21, guide pipe;22, inclined rod. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application.
[0026] Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application.
[0027] Embodiment one
[0028] Please refer to Figures 1-4The utility model provides a special aluminium feeding device of aluminizing machine, including body 1, the feeding mechanism includes bottom plate 2, and bottom plate 2 is connected with body 1 through bolt, and fixed mounting has support 3 on bottom plate 2, and the wire reel 4 is placed on support 3, and fixed mounting has feeding box 5 on bottom plate 2, is provided with working chamber in feeding box 5, and two box doors 6 are installed in working chamber one end intercommunication, and feeding pipe 7 is installed in working chamber one end intercommunication, and the cleaning device is set up in feeding pipe 7 input, and the cleaning device includes cleaning box 18, and cleaning box 18 is connected with feeding pipe 7 input intercommunication, and the third through -hole is seted up in cleaning box 18 top, and the cleaning brush 19 is slidably installed on the third through -hole, and the base 8 is fixedly installed at working chamber bottom, and the driving roller 9 is rotatably installed on the base 8, and the first recess is encircled and seted up on the driving roller 9, and a plurality of anti -skid protrusions 20 are evenly seted up in the first recess of driving roller 9, and the anti -skid protrusion 20 can increase the friction between aluminium wire and driving roller 9, avoid skidding, and the motor 10 is fixedly installed on the base 8, and one end of motor 10 output is fixedly connected with driving roller 9, and the electric push rod 11 is fixedly installed at working chamber top, and the U type board 12 is fixedly installed at electric push rod 11 bottom, and the driven roller 13 is rotatably installed on the U type board 12, and the second recess is encircled and seted up on the driven roller 13, and the servo electric cylinder 14 is fixedly installed at working chamber top, and the cutter 15 is fixedly installed at servo electric cylinder 14 output, and the support 16 is fixedly installed at working chamber bottom, and the material guide plate 17 is fixedly installed on the support 16, and the first through -hole is seted up in material guide plate 17 one end, and the second through -hole is seted up in working chamber one end, and the other end of material guide plate 17 stretches out the second through -hole and is located the body 1 feeding port top, and the material guide pipe 21 is installed in material guide plate 17 first through -hole intercommunication, and the material guide pipe 21 can send aluminium wire linearly into material guide plate 17 and cut, and the inclined rod 22 is connected with support 16 and material guide pipe 21, and the inclined rod 22 can improve the stability of material guide pipe 21, open box door 6, and the aluminium wire of wire reel 4 on support 3 is sequentially threaded through cleaning brush 19 and feeding pipe 7 and enters feeding box 5, when the aluminium wire is threaded through cleaning brush 19, cleaning brush 19 can clean the dust and other impurities on the aluminium wire, avoid its along with aluminium wire enters the body 1 and influences the normal work to carry out, then passes through the first through -hole of material guide plate 17, at this moment, the aluminium wire is located on the first recess of driving roller 9, and the electric push rod 11 drives the driven roller 13 to descend through the U type board 12, until the driven roller 13 and driving roller 9 are pasted, at this moment, the first recess and the second recess form aluminium wire conveying space, start motor 10, and motor 10 drives driving roller 9 to rotate, and driving roller 9 and driven roller 13 cooperate and convey the aluminium wire unceasingly, through the plc or other control device of servo electric cylinder 14 self -containing and set, can control the motion frequency of servo electric cylinder 14 according to actual demand, thereby changes the cutting frequency of cutter 15, finally changes the aluminium wire cutting length, and the aluminium wire after cutting enters the body 1 through material guide plate 17, the application is convenient to cut aluminium wire of fixed length, avoids the problem that aluminium wire is too long and is inconvenient to melt, and the process realizes the process that is convenient to feed, improves work efficiency, thereby enhances practicality.
[0029] Embodiment Two
[0030] Referring to Figures 1-4 The utility model provides a special aluminium feeding device of aluminizing machine, including body 1, feeding mechanism includes bottom plate 2, and bottom plate 2 is connected with body 1 through bolt, and fixed mounting has support 3 on bottom plate 2, and the reel 4 is placed on support 3, and fixed mounting has feeding box 5 on bottom plate 2, and the working cavity is arranged in feeding box 5, and two box doors 6 are communicated and installed at the working cavity one end, and feeding pipe 7 is communicated and installed at the working cavity one end, and the cleaning device is set up at the input end of feeding pipe 7, and the base 8 is fixedly installed at the working cavity bottom, and the driving roller 9 is rotatably installed on the base 8, and the first recess is set up around on the driving roller 9, and the motor 10 is fixedly installed on the base 8, and the output end of motor 10 is fixedly connected with one end of driving roller 9, and the electric push rod 11 is fixedly installed at the working cavity top, and the U-shaped plate 12 is fixedly installed at the electric push rod 11 bottom, and the driven roller 13 is rotatably installed on the U-shaped plate 12, and the second recess is set up around on the driven roller 13, and the servo electric cylinder 14 is fixedly installed at the working cavity top, and the cutter 15 is fixedly installed at the output end of servo electric cylinder 14, and the support column 16 is fixedly installed at the working cavity bottom, and the material guide plate 17 is fixedly installed on the support column 16, and the first through -hole is formed in one end of material guide plate 17, and the second through -hole is formed in the working cavity, and the other end of material guide plate 17 extends the second through -hole and is located above the feeding port of body 1, open box door 6, and the aluminium wire of reel 4 on support 3 is sequentially passed through cleaning device and feeding pipe 7 and enters feeding box 5, then passes through the first through -hole of material guide plate 17, at this time, the aluminium wire is located on the first recess of driving roller 9, and the electric push rod 11 drives the driven roller 13 to descend through the U-shaped plate 12 until the driven roller 13 is attached to the driving roller 9, at this time, the first recess and the second recess form the aluminium wire conveying space, start motor 10, and motor 10 drives the driving roller 9 to rotate, and the driving roller 9 and the driven roller 13 cooperate to continuously convey the aluminium wire, and the motion frequency of servo electric cylinder 14 can be controlled according to actual demand through the plc or other control devices of servo electric cylinder 14, so as to change the cutting frequency of cutter 15, finally change the cutting length of aluminium wire, and the cut aluminium wire enters body 1 through material guide plate 17, the utility model is convenient to cut the aluminium wire of fixed length, avoids the problem that the aluminium wire is too long and is inconvenient to melt, the process realizes the process that is convenient to feed, improves the work efficiency, thereby enhances the practicality.
[0031] Referring to Figures 1-4 The cleaning device includes cleaning box 18, and cleaning box 18 is communicated and connected with the input end of feeding pipe 7, and the third through -hole is formed in the top of cleaning box 18, and the cleaning brush 19 is slidably installed on the third through -hole, and when the aluminium wire passes through cleaning brush 19, cleaning brush 19 can clean the dust and other impurities on the aluminium wire, avoids the aluminium wire from entering body 1 and affecting the normal work, thereby improve the practicality.
[0032] Referring toFigure 2 With Figure 4 , the first groove of the driving roller 9 is uniformly provided with a plurality of anti-skid protrusions 20, which can increase the friction between the aluminum wire and the driving roller 9, avoid slipping, and thus improve the practicability.
[0033] Please refer to Figure 2 With Figure 4 , the first through hole of the guide plate 17 is communicated with a guide pipe 21, which can send the aluminum wire into the guide plate 17 for cutting in a straight line, and the support 16 and the guide pipe 21 are connected through a diagonal rod 22, which can improve the stability of the guide pipe 21.
[0034] The aluminum feeding device special for the aluminizing machine of the utility model, when working, opens the box door 6, and the aluminum wire of the winding reel 4 on the support 3 is sequentially threaded through the cleaning brush 19 and the feeding pipe 7 into the feeding box 5, when the aluminum wire is threaded through the cleaning brush 19, the cleaning brush 19 can clean the dust and other impurities on the aluminum wire, avoid affecting the normal work by entering the machine body 1 with the aluminum wire, and then pass through the first through hole of the guide plate 17, at this time, the aluminum wire is located on the first groove of the driving roller 9, the electric push rod 11 drives the driven roller 13 to descend through the U-shaped plate 12, until the driven roller 13 is attached to the driving roller 9, at this time, the first groove and the second groove form an aluminum wire conveying space, the motor 10 is started, the motor 10 is a commonly known device of the person skilled in the art purchased on the market, here we only use it, and do not improve its structure and function, we will not go into details here, and the motor 10 is provided with a control switch matched therewith, the installation position of the control switch is selected according to the actual use requirement, and the operator is convenient for operation control, the motor 10 drives the driving roller 9 to rotate, the driving roller 9 and the driven roller 13 cooperate to continuously convey the aluminum wire, the servo electric cylinder 14 is set through the plc or other control device of the servo electric cylinder 14, the movement frequency of the servo electric cylinder 14 can be controlled according to the actual requirement, so as to change the cutting frequency of the cutter 15, finally change the cutting length of the aluminum wire, and the cut aluminum wire enters the machine body 1 through the guide plate 17, the application is convenient for cutting the aluminum wire with a fixed length, avoids the problem that the aluminum wire is too long and inconvenient to melt, at the same time, the whole feeding process of the application is carried out in a closed space, avoids the influence of the external environment, and realizes the process of convenient feeding.
[0035] The above is only the preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A special aluminum feeding device for an aluminum plating machine, comprising a body (1), characterized in that... It also includes: The feeding mechanism includes a base plate (2), which is bolted to the machine body (1). A bracket (3) is fixedly installed on the base plate (2), and a winding spool (4) is placed on the bracket (3). A feeding box (5) is fixedly installed on the base plate (2). A working chamber is provided inside the feeding box (5). Two boxes (6) are connected to one end of the working chamber. A feed pipe (7) is connected to one end of the working chamber. A cleaning device is provided at the input end of the feed pipe (7). A base (8) is fixedly installed at the bottom of the working chamber. An active roller (9) is rotatably installed on the base (8). A first groove is opened around the active roller (9). A motor (10) is fixedly installed on the base (8). The output end of the motor (10) is connected to... One end of the drive roller (9) is fixedly connected, and an electric push rod (11) is fixedly installed at the top of the working chamber. A U-shaped plate (12) is fixedly installed at the bottom of the electric push rod (11). A driven roller (13) is rotatably installed on the U-shaped plate (12). A second groove is opened around the driven roller (13). A servo electric cylinder (14) is fixedly installed at the top of the working chamber. A cutter (15) is fixedly installed at the output end of the servo electric cylinder (14). A support column (16) is fixedly installed at the bottom of the working chamber. A guide plate (17) is fixedly installed on the support column (16). A first through hole is opened at one end of the guide plate (17). A second through hole is opened at one end of the working chamber. The other end of the guide plate (17) extends out of the second through hole and is located above the feed port of the machine body (1).
2. The aluminum feeding device for an aluminizing machine as described in claim 1, characterized in that: The cleaning device includes a cleaning box (18), which is connected to the input end of the feed pipe (7). A third through hole is provided at the top of the cleaning box (18), and a cleaning brush (19) is slidably installed on the third through hole.
3. The aluminum feeding device for an aluminizing machine as described in claim 2, characterized in that: The active roller (9) has multiple anti-slip protrusions (20) evenly arranged in the first groove.
4. The aluminum feeding device for an aluminizing machine as described in claim 3, characterized in that: The first through hole of the guide plate (17) is connected to the guide tube (21).
5. The aluminum feeding device for an aluminizing machine as described in claim 4, characterized in that: The support column (16) is connected to the feed tube (21) by a diagonal rod (22).