On-line detection device for tin bumps of circular welding strip
By designing an online detection device for solder nodules on circular solder strips, and employing a main body mechanism and a detection mechanism, the problem of wire breakage caused by existing devices has been solved, achieving stable detection, reducing scrap, and improving production efficiency.
Patent Information
- Application Number
- CN202423032177.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing online detection devices for solder nodules on circular solder strips are prone to causing wire breakage during use, resulting in product scrap and lost working time.
An online detection device for solder nodules on round solder strips was designed. It adopts a main body mechanism and a detection mechanism, including components such as a working plate, side plate, mounting rod, fixing sleeve, threaded rod, fixing plate, and wire guide wheel. By adjusting the position of the limiting wheel and the fixing plate, stable winding and detection of round solder strips can be achieved, and a bidirectional laser diameter gauge is used to detect solder nodules.
It enables effective detection of solder nodules on the surface of round solder strips, avoiding wire breakage and reducing product scrap and lost time.
Smart Images

Figure CN223727081U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to round welding strip technical field especially relates to a kind of round welding strip on-line detection device of nodule. BACKGROUND
[0002] Round welding strip is a kind of common welding material, is widely used in various welding processes. Its specifications are various, among which diameter is a key parameter, usually varies within a certain range to adapt to different welding needs. Round welding strip is a kind of common welding material, is widely used in various welding processes. Its specifications are various, among which diameter is a key parameter, usually varies within a certain range to adapt to different welding needs, when the surface nodule of round welding strip is detected.
[0003] The existing round welding strip on-line detection device of nodule is used, and the nodule is controlled by hardware. When nodule occurs, the wire is directly broken, and the product is scrapped and the working hours are lost when the wire is rethreaded.
[0004] Therefore, a kind of round welding strip on-line detection device of nodule is provided. UTILITY MODEL CONTENT
[0005] Therefore, the utility model embodiment hopes to provide a kind of round welding strip on-line detection device of nodule to solve or alleviate the technical problems existing in prior art, at least provide a kind of beneficial choice.
[0006] The technical scheme of the utility model embodiment is realized as follows: a kind of round welding strip on-line detection device of nodule, including main body mechanism and the detection mechanism being set to the top of main body mechanism, main body mechanism, it includes: work plate, the side plate being set to the top of work plate two sides, the installation rod being set to the side plate one side, the fixed sleeve being set to the top of installation rod, the threaded rod being set to the fixed sleeve one side, the rubber pad being set to the threaded rod one end, the fixed sheet being set to the threaded rod other end, the fixed seat being set to the top of fixed sleeve, the wire wheel being set to the fixed seat one side, the connecting plate being set to the fixed seat other side, the fixed rod being set to the connecting plate one side, the limit sleeve being set to the fixed rod one end, and the smooth panel being set to the inner wall of limit sleeve.
[0007] In some embodiments, the limit groove is arranged inside the smooth panel, and the groove is arranged on the top of the limit sleeve.
[0008] In some embodiments, the fixed sheet is provided with a hand-held sheet on one side, and the wire wheel is provided with a wire slot on the outer wall.
[0009] In some embodiments, the work plate is provided with a supporting leg at the bottom, and the supporting leg is provided with a supporting foot at the bottom.
[0010] In some embodiments, the detection mechanism comprises a bidirectional laser diameter gauge arranged on the top of the work plate, a side rod arranged on one side of the bidirectional laser diameter gauge, a mounting sheet arranged on one side of the side rod, a limiting wheel arranged on the bottom of one side of the mounting sheet, and a guide groove arranged on the outer wall of the limiting wheel.
[0011] In some embodiments, a rotating wheel is arranged on the top of one side of the mounting sheet, and a silica gel ring is arranged on the outer wall of the rotating wheel.
[0012] The embodiments of the utility model have the following advantages due to the adoption of the above technical scheme:
[0013] 1. A kind of round welding strip nodule online detection device, when using, the both ends of round welding strip will be wound on the line wheel on the both ends of work plate and be wound side by side, so that round welding strip passes through bidirectional laser diameter gauge and detects the nodule on the surface of round welding strip, after adjusting the position of the limiting wheel two side fixed seat bottom fixed sleeve on mounting rod, rotating fixed sheet makes the threaded rod on one side of fixed sheet pass through fixed sleeve and mounting rod and is tightened and fixed, the position of line wheel can be adjusted, and when paying off, round welding strip passes through the limiting sleeve inside and is limited.
[0014] The above summary is for the purpose of description only and is not intended to limit in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features will become apparent to those of ordinary skill in the art upon examination of the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0016] Figure 1 It is the overall structure diagram of the utility model;
[0017] Figure 2 It is the line wheel structure diagram of the utility model;
[0018] Figure 3 It is the limiting sleeve structure diagram of the utility model;
[0019] Figure 4 It is the detection mechanism structure diagram of the utility model.
[0020] REFERENCE NUMERALS:
[0021] 100, main body mechanism; 101, workboard; 102, side plate; 103, mounting rod; 104, fixed sleeve; 105, threaded rod; 106, rubber pad; 107, fixed sheet; 108, hand sheet; 109, fixed seat; 110, wire passing wheel; 111, wire passing groove; 112, connecting plate; 113, fixed rod; 114, limiting sleeve; 115, smooth panel; 116, slotted; 117, limiting groove; 118, supporting leg; 119, supporting leg; 200, detection mechanism; 201, bidirectional laser diameter measuring instrument; 202, side rod; 203, mounting sheet; 204, limiting wheel; 205, guide groove; 206, rotating wheel; 207, silica gel ring. DETAILED DESCRIPTION
[0022] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0023] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "above" and "on" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "lower", "below" and "under" of the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0024] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0025] Embodiment 1:
[0026] As Figures 1-4As shown, a kind of round solder strip tin tumor online detection device, including main body mechanism 100, and the detection mechanism 200 fixedly installed at the top of main body mechanism 100, main body mechanism 100, it includes: working plate 101, the side plate 102 fixedly installed at the top of working plate 101 both sides, the mounting rod 103 fixedly installed at one side of side plate 102, the fixed sleeve 104 slidingly connected at the top of mounting rod 103, the threaded rod 105 threadedly connected at one side of fixed sleeve 104, the rubber pad 106 bonded to one end of threaded rod 105, the fixed sheet 107 fixedly installed at the other end of threaded rod 105, the fixed seat 109 fixedly installed at the top of fixed sleeve 104, the line wheel 110 rotatably connected at one side of fixed seat 109, after adjusting the position of fixed sleeve 104 on mounting rod 103 at the bottom of fixed seat 109 both sides of line wheel 110, the threaded rod 105 at one side of fixed sheet 107 is made to pass through fixed sleeve 104 and mounting rod 103 and is fixed by screwing, the position of line wheel 110 can be adjusted, the connecting plate 112 fixedly installed at the other side of fixed seat 109, the fixed rod 113 fixedly installed at one side of connecting plate 112, the limiting sleeve 114 fixedly installed at one end of fixed rod 113, and the smooth panel 115 fixedly installed on the inner wall of limiting sleeve 114, the two ends of round solder strip are respectively wound on the line wheel 110 at the two ends of working plate 101 and are wound while paying off, so that round solder strip passes through bidirectional laser diameter measuring instrument 201 and detects the tin tumor on the surface of round solder strip.
[0027] In the embodiment, the limiting groove 117 is formed in the inside of smooth panel 115, the slot 116 is formed in the top of limiting sleeve 114, to facilitate the entry of round solder strip into the inside of limiting sleeve 114 for limiting, the handheld sheet 108 is fixedly installed at one side of fixed sheet 107, to facilitate the rotation of threaded rod 105, the line groove 111 is formed in the outer wall of line wheel 110, the support leg 119 is fixedly installed at the bottom of working plate 101, and the support foot 118 is fixedly installed at the bottom of support leg 119.
[0028] In the embodiment: when using, the two ends of round solder strip are respectively wound on the line wheel 110 at the two ends of working plate 101 and are wound while paying off, so that round solder strip passes through bidirectional laser diameter measuring instrument 201 and detects the tin tumor on the surface of round solder strip, while adjusting the position of fixed sleeve 104 on mounting rod 103 at the bottom of fixed seat 109 both sides of line wheel 110, the threaded rod 105 at one side of fixed sheet 107 is made to pass through fixed sleeve 104 and mounting rod 103 and is fixed by screwing, the position of line wheel 110 can be adjusted, while paying off, round solder strip passes through the inside of limiting sleeve for limiting.
[0029] Embodiment 2:
[0030] A kind of round solder strip tin tumor online detection device, the embodiment is improved based on embodiment 1, asFigures 1-4 As shown, the detection mechanism 200 comprises a bidirectional laser diameter gauge 201 fixedly installed on the top of the workbench 101, a side rod 202 fixedly installed on one side of the bidirectional laser diameter gauge 201, a mounting sheet 203 fixedly installed on one side of the side rod 202, a limiting wheel 204 rotationally connected to the bottom of one side of the mounting sheet 203, and a guide groove 205 opened on the outer wall of the limiting wheel 204, and the round welding strip after detection enters the guide groove 205 in the limiting wheel 204 for limiting transmission.
[0031] In the embodiment, the top of one side of the mounting sheet 203 is rotationally connected to a rotating wheel 206, the outer wall of the rotating wheel 206 is bonded with a silica gel ring 207, and the silica gel ring 207 on the outer wall of the rotating wheel 206 on the top of one side of the mounting sheet 203 limits and transmits the round welding strip.
[0032] In the embodiment, when in use, the round welding strip after detection enters the guide groove 205 in the limiting wheel 204 for limiting transmission, the silica gel ring 207 on the outer wall of the rotating wheel 206 on the top of one side of the mounting sheet 203 limits and transmits the round welding strip, and the actual use requirements are met.
[0033] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can easily think of various changes or replacements within the technical range disclosed by the present application, and these should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A round welding strip tin tumor on-line detection device, comprising a main body mechanism (100), and a detection mechanism (200) arranged at the top of the main body mechanism (100), characterized in that: The utility model provides a main body mechanism (100), it includes: work board (101), the side plate (102) of setting up in the both sides of work board (101) top, the installation rod (103) of setting up in the side plate (102) one side, the fixed sleeve (104) of setting up in the installation rod (103) top, the threaded rod (105) of setting up in the fixed sleeve (104) one side, the rubber pad (106) of setting up in the threaded rod (105) one end, the fixed sheet (107) of setting up in the threaded rod (105) other end, the fixed seat (109) of setting up in the fixed sleeve (104) top, the wire wheel (110) of setting up in the fixed seat (109) one side, the connecting plate (112) of setting up in the fixed seat (109) other side, the fixed rod (113) of setting up in the connecting plate (112) one side, the limit sleeve (114) of setting up in the fixed rod (113) one end and the light panel (115) of setting up in the limit sleeve (114) inner wall.
2. The device for on-line detection of tin protrusion of round welding strip according to claim 1, characterized in that: The light panel (115) inside is provided with the limit groove (117), and the limit sleeve (114) top is provided with the slot (116).
3. The device for online detection of tin bumps of round bonding strips according to claim 2, characterized in that: The fixed sheet (107) one side is provided with handheld sheet (108), and the wire wheel (110) outer wall is provided with wire groove (111).
4. The device for on-line detection of tin protrusion of round welding strip according to claim 3, characterized in that: The work board (101) bottom is provided with support leg (119), and the support leg (119) bottom is provided with support foot (118).
5. The device for online detection of tin bumps of round bonding strips according to claim 4, characterized in that: The detection mechanism (200) includes the bidirectional laser diameter gauge (201) of setting up in the work board (101) top, the side rod (202) of setting up in the bidirectional laser diameter gauge (201) one side, the installation sheet (203) of setting up in the side rod (202) one side, the limit wheel (204) of setting up in the installation sheet (203) one side bottom and the guide groove (205) of setting up in the limit wheel (204) outer wall.
6. The device for online detection of tin bumps of round bonding strips according to claim 5, characterized in that: The installation sheet (203) one side top is provided with the runner (206), and the runner (206) outer wall is provided with silica gel ring (207).