Konjak product sterilization water bath kettle

Abstract

The utility model relates to the field of konjak product processing, in particular to a konjak product sterilization water bath kettle which comprises a water bath kettle body, a sterilization cavity is formed in the top of the water bath kettle body, a cover body is arranged on the sterilization cavity, a discharge port is formed in one side of the bottom of the sterilization cavity, and an overturning plate is fixedly connected to the bottom of the water bath kettle body. The overturning plate is rotatably connected to the top of the frame body, a transverse plate is fixedly connected to the inner side of the frame body, an overturning mechanism for controlling the overturning plate to overturn upwards is arranged on the transverse plate, a cleaning mechanism for cleaning the surface of the sterilization cavity is fixedly connected to the top of the water bath kettle body, a closing mechanism is rotatably connected to the interior of the discharging port, and a filtering mechanism is fixedly connected to the discharging end of the discharging port. After the device is used for processing konjak products, the konjak products can be quickly discharged from the water bath kettle, so that the processing efficiency is improved, the cleaning device can be conveniently and quickly mounted and dismounted, and the convenience degree of cleaning the water bath kettle is improved.

Description

Technical Field

[0001] This utility model relates to the field of konjac product processing, and in particular to a water bath for sterilizing konjac products. Background Technology

[0002] Konjac products generally refer to foods made from konjac as raw material and processed through various methods. They are popular for their soft, chewy, cool, and delicious texture. In order to meet food safety requirements, konjac products need to be sterilized during processing. This requires the use of a sterilization water bath to sterilize and disinfect the konjac products. Although traditional sterilization water baths have a highly efficient sterilization effect, the gel produced by konjac products during processing sticks to the inner wall of the water bath, making cleaning inconvenient. Therefore, a sterilization water bath for konjac products is needed to solve the above problems.

[0003] Chinese Patent Publication No. CN214276153U discloses a water bath for sterilizing konjac products. The water bath includes a top-opening body comprising a vibrating water bath, an ultrasonic water bath, and a stirring water bath connected in sequence. These three water baths are connected by a heat insulation mechanism. A cover plate is attached to the top of the water bath body, and a circular through-hole is formed on the surface of the cover plate above the vibrating water bath. A cleaning device is installed within the through-hole. This device solves the problems of existing technologies having limited functionality, being unable to simultaneously meet the multiple needs of vibration, ultrasonic water bath heating, and stirring heating, and being inconvenient to clean. It features a simple structure, ease of use, comprehensive functions, independent temperature control, and automatic cleaning capabilities.

[0004] After sterilizing konjac products, the patent requires manual removal of the products from the water bath, which is inefficient. Furthermore, the device requires inserting a ring brush into the ring groove at the bottom of the water bath to clean it, making the operation inconvenient. Utility Model Content

[0005] The purpose of this invention is to provide a water bath for sterilizing konjac products. After processing, the konjac products can be quickly discharged from the water bath, improving processing efficiency. The cleaning device can also be easily and quickly installed and disassembled, improving the ease of cleaning the water bath.

[0006] The purpose of this utility model is to provide a water bath for sterilizing konjac products, including a water bath body, a sterilization chamber at the top of the water bath body, a cover on the sterilization chamber, a discharge port on one side of the bottom of the sterilization chamber, a flipping plate fixedly connected to the bottom of the water bath body, the flipping plate being rotatably connected to the top of the frame, a horizontal plate fixedly connected to the inner side of the frame, a flipping mechanism for controlling the flipping plate to flip upward on the horizontal plate, a cleaning mechanism for cleaning the surface of the sterilization chamber fixedly connected to the top of the water bath body, a closing mechanism rotatably connected inside the discharge port, and a filtering mechanism fixedly connected to the discharge end of the discharge port.

[0007] Furthermore, the flipping mechanism includes a first motor and two eccentric wheels. The first motor is fixedly connected to one side of the horizontal plate, and the two eccentric wheels are coaxially fixedly connected to a transmission shaft. The two eccentric wheels are rotatably connected to the horizontal plate through a transmission shaft. A first worm is fixedly connected to the output end of the first motor, and a first worm wheel coaxially fixedly connected to the transmission shaft is engaged at the bottom of the first worm.

[0008] Furthermore, a flipping shaft is fixedly connected to one end of the flipping plate, and the flipping plate is rotatably connected to the frame through the flipping shaft. Abutment blocks are fixedly connected to both sides of the other end of the flipping plate, and a sliding groove is provided on the frame to slide with the abutment blocks.

[0009] Furthermore, the cleaning mechanism includes a second motor and an external gear ring. The second motor is fixedly connected to the top surface of the water bath body, and the external gear ring is rotatably connected to the top surface of the water bath body. A spur gear that meshes with the external gear ring is fixedly connected to the output end of the second motor, and a cleaning plate is detachably provided on the inner ring of the external gear ring.

[0010] Furthermore, the closing mechanism includes a closing plate, with a rotating shaft fixedly connected to the top and bottom of the closing plate in the radial direction. The closing plate is rotatably connected to the discharge port via the rotating shaft. A mounting box is fixedly connected to the rotating shaft at the top of the closing plate in the radial direction. A second worm gear is fixedly connected to the rotating shaft in the mounting box. A second worm is engaged on one side of the second worm gear. A control panel is fixedly connected to one end of the second worm.

[0011] Furthermore, the filtration mechanism includes a semi-circular groove, which is fixedly connected to the discharge end surface of the discharge port, and a filter screen is vertically slidably connected inside the semi-circular groove.

[0012] Furthermore, the diameter of the filter screen is larger than the diameter of the discharge port.

[0013] Furthermore, a pin is fixedly connected radially to the rotating shaft, and a limiting groove for limiting the pin is provided on one side of the mounting box.

[0014] The working principle and usage principle of this utility model are as follows: First, the closing mechanism rotates to close the outlet pipe with a closing plate. Then, the konjac product requiring sterilization is placed into the sterilization chamber of the water bath for sterilization. After sterilization, if it is necessary to separate the konjac product from the sterilization water, a filter screen can be vertically inserted into the semi-circular groove. Subsequently, the closing assembly rotates the closing plate 90° to open the outlet pipe. Then, the flipping mechanism controls the flipping plate to flip upwards by 15°. At this time, the water bath body... The discharge port is at a certain angle to the ground, so the sterilized konjac products are separated by a filter screen. When it is necessary to discharge the konjac products from the sterilizer, the filter screen can be removed to discharge the konjac products from the sterilization chamber. When it is necessary to clean the konjac product residue remaining on the inner wall of the sterilizer, the cleaning plate is inserted into the groove of the inner ring of the outer toothed ring. The cleaning mechanism controls the cleaning plate to move in a circular motion in the sterilization chamber, and then the konjac product residue remaining on the inner wall of the sterilization chamber is scraped off by the contact between the cleaning plate and the sterilization chamber.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. Compared with the prior art, the present invention uses a flipping mechanism to flip the water bath body at a certain angle, thereby increasing the discharge speed of the water bath body and improving the discharge efficiency of konjac products.

[0017] 2. Compared with the prior art, the present invention facilitates the cleaning of konjac products remaining on the inner wall of the sterilization chamber by using a detachable cleaning plate, and improves the cleaning speed of the sterilization chamber by using a cleaning mechanism to control the cleaning plate to move in a circular motion in the sterilization chamber. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a water bath for sterilizing konjac products according to the present invention.

[0019] Figure 2 This is a schematic diagram of the flipping structure of a water bath for sterilizing konjac products according to the present invention.

[0020] Figure 3 This is a schematic diagram of the frame and tilting mechanism of a water bath for sterilizing konjac products according to the present invention.

[0021] Figure 4 This is a schematic diagram of the closing mechanism of a water bath for sterilizing konjac products according to the present invention.

[0022] Figure 5 This is a schematic diagram of the cleaning mechanism for a water bath used for sterilizing konjac products according to the present invention.

[0023] Figure 6This is a schematic diagram of the filtration mechanism of a water bath for sterilizing konjac products according to the present invention.

[0024] Explanation of reference numerals in the attached drawings: 1. Water bath body; 11. Cover; 12. Sterilization chamber; 2. Discharge port; 3. Closing mechanism; 31. Closing plate; 32. Rotating shaft; 33. Mounting box; 34. Second worm gear; 35. Second worm; 36. Control panel; 37. Pin; 38. Limiting groove; 4. Filtration mechanism; 41. Semicircular groove; 42. Filter screen; 5. Cleaning mechanism; 51. External gear ring; 52. Spur gear; 53. Second motor; 54. Cleaning plate; 6. Frame; 61. Horizontal plate; 7. Tilting plate; 71. Tilting shaft; 72. Abutment; 73. Slide groove; 8. Tilting mechanism; 81. First motor; 82. First worm; 83. First worm gear; 84. Eccentric wheel; 85. Transmission shaft. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of the embodiments of this application easier to understand, the embodiments of this application are further described below in conjunction with the figures and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the embodiments of this application and are not intended to limit the embodiments of this application.

[0026] according to Figures 1 to 6 As shown, a water bath for sterilizing konjac products includes a water bath body 1, a sterilization chamber 12 at the top of the water bath body 1, a cover 11 on the sterilization chamber 12, a discharge port 2 at one side of the bottom of the sterilization chamber 12, a flipping plate 7 fixedly connected to the bottom of the water bath body 1, the flipping plate 7 being rotatably connected to the top of the frame 6, a horizontal plate 61 fixedly connected to the inside of the frame 6, a flipping mechanism 8 for controlling the flipping plate 7 to flip upward on the horizontal plate 61, a cleaning mechanism 5 for cleaning the surface of the sterilization chamber 12 fixedly connected to the top of the water bath body 1, a closing mechanism 3 rotatably connected inside the discharge port 2, and a filtering mechanism 4 fixedly connected to the discharge end of the discharge port 2.

[0027] In practical implementation, the frame 6 includes four columns, with a base plate fixed between the four columns. The water bath body 1 is mounted on the ground via the frame 6. The tilting mechanism 8 is mounted on the base plate of the frame 6. One end of the tilting plate 7 is rotatably connected to the frame 6 via the tilting shaft 71. The tilting mechanism 8 tilts the tilting plate 7 upward around the tilting shaft 71, thereby causing the water bath body 1, which is fixedly mounted on top of the tilting plate 7, to tilt. Simultaneously, since the discharge port 2 is located on the same side as the tilting shaft 71, when the water bath body 1 tilts around the tilting shaft 71, the discharge end of the discharge port 2 is lower than the feed end of the discharge port 2, thus accelerating the sterilization of the konjac products in the sterilization chamber 12. The discharge and closing mechanism 3 is located at the inlet end of the discharge port 2. In the closed state, the closing mechanism 3 is perpendicular to the axis of the discharge port 2, thereby closing the discharge port 2. When discharge is required, the closing mechanism 3 is rotated to 90° to open the discharge port 2 and discharge the material. The cleaning mechanism is located on the top of the water bath body 1. The cleaning plate 54 in the cleaning mechanism is attached to the inner wall of the sterilization chamber 12. When it is necessary to clean the inner wall of the sterilization chamber 12, the cleaning plate 54 is inserted into the slot on the cleaning mechanism that matches the cleaning plate 54. Then, the cleaning mechanism controls the cleaning plate 54 to move in a circular motion along the inner wall of the sterilization chamber 12 to scrape off the konjac products that are stuck to the inner wall of the sterilization chamber 12.

[0028] Furthermore, the flipping mechanism 8 includes a first motor 81 and two eccentric wheels 84. The first motor 81 is fixedly connected to one side of the horizontal plate 61. The two eccentric wheels 84 are coaxially fixedly connected to a transmission shaft 85. The two eccentric wheels 84 are rotatably connected to the horizontal plate 61 through a transmission shaft. A first worm gear 82 is fixedly connected to the output end of the first motor 81. The bottom of the first worm gear 82 is engaged with a first worm wheel 83 coaxially fixedly connected to the transmission shaft 85.

[0029] In specific implementation, a through square hole is provided parallel to the horizontal plate 61. Two eccentric wheels 84 are respectively set in the square hole and are fixedly connected by a transmission shaft 85. The transmission shaft 85 is rotatably connected in the horizontal plate 61. A first worm gear 83 is fixedly connected to one end of the transmission shaft 85. A first worm 82 is fixedly connected to the output end of the first motor 81. The first worm gear 83 meshes with the first worm 82. The first motor 81 controls the rotation of the first worm 82, which in turn drives the first worm gear 83 to rotate. The rotation of the first worm gear 83 controls the rotation of the eccentric wheel 84. When the eccentric wheel 84 rotates, the protruding end of the eccentric wheel 84 contacts the bottom of the tilting plate 7. As the eccentric wheel 84 rotates continuously, it flips and lifts the tilting plate 7 upward with the tilting shaft 71 as the axis, thereby controlling the tilting plate 7 and the water bath body 1 to tilt, thereby increasing the discharge speed of the water bath body 1.

[0030] Furthermore, a flipping plate 7 is fixedly connected to a flipping shaft 71 at one end, and the flipping plate 7 is rotatably connected to the frame 6 through the flipping shaft 71. Abutment blocks 72 are fixedly connected to both sides of the other end of the flipping plate 7, and a sliding groove 73 is provided on the frame 6 to slide in cooperation with the abutment blocks 72.

[0031] In specific implementation, the tilting shaft 71 is fixedly set between two columns on the same side as the discharge port 2, and the slide 73 is opened on two columns on the other side. The tilting plate 7 is fixedly connected to the two sides of the end away from the tilting shaft 71. When the tilting mechanism 8 no longer lifts the tilting plate 7, the abutment 72 slides into the slide 73 so that the horizontal plate 61 is horizontally set on the frame 6, thereby making the water bath body 1 horizontally set in the initial state.

[0032] Furthermore, the cleaning mechanism 5 includes a second motor 53 and an external gear ring 51. The second motor 53 is fixedly connected to the top surface of the water bath body 1, and the external gear ring 51 is rotatably connected to the top surface of the water bath body 1. A spur gear 52 that meshes with the external gear ring 51 is fixedly connected to the output end of the second motor 53. A cleaning plate 54 is detachably provided on the inner ring of the external gear ring 51.

[0033] In practical implementation, a slider is fixedly connected to the bottom of the outer gear ring 51, and an annular groove is provided on the top of the water bath body 1. The outer gear ring 51 is rotatably connected to the top of the water bath through the slider and the annular groove. A slot for movably engaging the cleaning plate 54 is fixedly connected to the inner ring of the outer gear ring 51. A locking block for engaging into the slot is fixedly connected to the top of the cleaning plate 54. When it is necessary to clean the inner wall of the sterilization chamber 12, the locking block on the top of the cleaning plate 54 is aligned with the slot on the inner side of the outer gear ring 51 to install the cleaning plate 54. Then, the second motor 53 controls the spur gear 52 to rotate, and the spur gear 52 engages with the tooth groove of the outer ring of the outer gear ring 51. The meshing and synchronizing control external gear ring 51 rotates on the top of the water bath body 1. When the external gear ring 51 rotates, it drives the inner cleaning plate 54 to make a circular motion on the inner wall of the sterilization chamber 12, thereby enabling the cleaning plate 54 to clean the konjac products remaining on the sterilization chamber 12. The shape of the cleaning plate 54 can match the shape of the sterilization pot, thereby effectively improving the cleaning effect of the cleaning plate 54 on the sterilization chamber 12. At the same time, the cleaning plate 54 makes a circular motion in the sterilization chamber 12 through the cooperation of the second motor 53, spur gear 52 and external gear ring 51 to realize automatic cleaning of the inner wall of the sterilization chamber 12, thereby improving the cleaning efficiency of the sterilization chamber 12 of the water bath body 1.

[0034] Furthermore, the closing mechanism 3 includes a closing plate 31, with a rotating shaft 32 fixedly connected to the top and bottom of the closing plate 31 in the radial direction. The closing plate 31 is rotatably connected to the discharge port 2 via the rotating shaft 32. The rotating shaft 32 at the top of the closing plate 31 is fixedly connected to a mounting box 33. A second worm gear 34 is fixedly connected to the rotating shaft 32 in the mounting box 33. A second worm 35 is meshed on one side of the second worm gear 34. A control disk 36 is fixedly connected to one end of the second worm 35.

[0035] In specific implementation, the closing plate 31 is rotatably set at the inlet end of the outlet 2, and a sealing ring is fixedly connected at the corresponding position of the inlet end of the outlet 2 and the closing plate 31. The sealing ring increases the airtightness of the outlet 2 when the closing plate 31 is closed. In the initial state, the cross-section of the closing plate 31 and the outlet 2 are set parallel to achieve the closing of the outlet 2. When it is necessary to discharge, the control disk 36 is rotated to rotate around the axis of the second worm 35. When the control disk 36 rotates, the second worm 35 is rotated synchronously. The rotating second worm 35 controls the second worm wheel 34 to rotate. The second worm wheel 34 synchronously controls the rotating shaft 32 to rotate around the axis. The rotating shaft 32 then drives the closing plate 31 to rotate. After the closing plate 31 rotates, the outlet 2 opens, and then the material is discharged. At the same time, the flow rate of the outlet 2 is adjusted by controlling the rotation angle of the closing plate 31, so as to control the quantity of konjac products discharged.

[0036] Furthermore, the filtering mechanism 4 includes a semi-circular groove 41, which is fixedly connected to the discharge end surface of the discharge port 2, and a filter screen 42 is vertically slidably connected inside the semi-circular groove 41.

[0037] In practice, the semi-circular groove 41 is fixedly connected to the surface of the discharge end of the discharge port 2, and the filter screen 42 is vertically inserted into the semi-circular groove 41. The konjac products are separated during the sterilization process through the filter screen 42. At the same time, the filter screen 42 can be replaced with the corresponding filter screen 42 according to the different types of konjac products being sterilized, thereby improving the practicality of the filter.

[0038] Furthermore, the diameter of the filter screen 42 is larger than the diameter of the discharge port 2.

[0039] In practice, the diameter of the filter screen 42 is larger than the diameter of the discharge port 2, which makes it easier to increase the practicality and efficiency of konjac product separation.

[0040] Furthermore, a pin 37 is fixedly connected radially to the rotating shaft 32, and a limiting groove 38 for limiting the pin 37 is provided on one side of the mounting box 33.

[0041] In practical implementation, the limiting groove 38 is opened on the side of the mounting box 33. The limiting groove 38 allows the pin 37 to rotate only 90° around the rotating shaft 32. By limiting the rotation angle of the pin 37, the rotation angle of the closing plate 31 is limited. Furthermore, the position of the pin 37 in the limiting groove 38 allows for a more intuitive understanding of the closing angle of the closing plate 31.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A kind of for konjak product sterilization water bath, including water bath body (1), water bath body (1) top is equipped with sterilization cavity (12), sterilization cavity (12) is equipped with cover (11), the bottom side of sterilization cavity (12) is equipped with discharge port (2), it is characterized in that: The water bath body (1) is fixedly connected with a turnover plate (7) at the bottom, the turnover plate (7) is rotatably connected to the top of the frame body (6), the inner side of the frame body (6) is fixedly connected with a horizontal plate (61), the horizontal plate (61) is provided with a turnover mechanism (8) for controlling the upward turnover of the turnover plate (7), the top of the water bath body (1) is fixedly connected with a cleaning mechanism (5) for cleaning the surface of the sterilization cavity (12), the discharge port (2) is rotatably connected with a closing mechanism (3), and the discharge end of the discharge port (2) is fixedly connected with a filtering mechanism (4).

2. The water bath sterilizer for konjak products according to claim 1, characterized in that: The turnover mechanism (8) comprises a first motor (81) and two eccentric wheels (84), the first motor (81) is fixedly connected to one side of the horizontal plate (61), the two eccentric wheels (84) are coaxially fixedly connected with a transmission shaft (85), the two eccentric wheels (84) are rotatably connected to the horizontal plate (61) through the transmission shaft respectively, and the output end of the first motor (81) is fixedly connected with a first worm (82).

3. The water bath sterilizer for konjak products according to claim 1 or 2, characterized in that: One end of the turnover plate (7) is fixedly connected with a turnover shaft (71), the turnover plate (7) is rotatably connected to the frame body (6) through the turnover shaft (71), and the other end of the turnover plate (7) is fixedly connected with a stop block (72) on each side.

4. The sterilization water bath for konjak products according to claim 1 or 2, characterized in that: The cleaning mechanism (5) comprises a second motor (53) and an outer gear ring (51), the second motor (53) is fixedly connected to the top surface of the water bath body (1), the outer gear ring (51) is rotatably connected to the top surface of the water bath body (1), the output end of the second motor (53) is fixedly connected with a spur gear (52) engaged with the outer gear ring (51), and the inner ring of the outer gear ring (51) is detachably provided with a cleaning plate (54).

5. The water bath sterilizer for konjak products according to claim 3, characterized in that: The cleaning mechanism (5) comprises a second motor (53) and an outer gear ring (51), the second motor (53) is fixedly connected to the top surface of the water bath body (1), the outer gear ring (51) is rotatably connected to the top surface of the water bath body (1), the output end of the second motor (53) is fixedly connected with a spur gear (52) engaged with the outer gear ring (51), and the inner ring of the outer gear ring (51) is detachably provided with a cleaning plate (54).

6. The sterilization water bath for konjac products according to claim 1, 2 or 5, characterized in that: The closing mechanism (3) comprises a closing plate (31), the top and bottom of the closing plate (31) are fixedly connected with rotating shafts (32) respectively, the closing plate (31) is rotatably connected in the discharge port (2) through the rotating shafts (32), wherein the rotating shaft (32) fixedly connected with the closing plate (31) is fixedly connected with a mounting box (33), the mounting box (33) is provided with a second worm wheel (34) fixedly connected with the rotating shaft (32) coaxially, and the second worm wheel (34) is engaged with a second worm (35) on one side.

7. A water bath sterilizer for konjac products according to claim 1, 2 or 5, characterized in that: The filtering mechanism (4) comprises a semicircular groove (41), the semicircular groove (41) is fixedly connected to the discharge end surface of the discharge port (2), and the semicircular groove (41) is vertically and slidably connected with a filter screen (42) inside.

8. The water bath sterilizer for konjak products according to claim 7, characterized in that: The diameter of the filter screen (42) is greater than the diameter of the discharge port (2).

9. The water bath sterilizer for konjak products according to claim 6, characterized in that: The radial direction of the rotating shaft (32) is fixedly connected with a pin shaft (37), and the installation box (33) is provided with a limiting groove (38) on one side for limiting the pin shaft (37).

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