Carbon powder taking device

By combining a movable separation membrane and an air supply component, the problem of membrane clogging is solved, achieving efficient separation of toner and hydrogen, avoiding periodic cleaning, and improving production efficiency.

CN223732386UActive Publication Date: 2025-12-30SICHUAN RUIKEDI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423162916.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-30
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing technologies, the separation membrane is prone to clogging during the separation of toner and hydrogen, requiring regular cleaning and affecting production efficiency.

Method used

The system employs a movable separation membrane and an air supply assembly. The separation membrane intercepts toner and automatically drops it into the collection section. Combined with the airflow generated by the blower, the toner on the separation membrane is blown away, thus achieving effective separation of toner and hydrogen.

Benefits of technology

The elimination of the need for regular cleaning of the separation membrane improves the separation efficiency of toner and hydrogen, ensuring production continuity and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon powder taking device, and belongs to the technical field of gas-solid separation equipment. The utility model solves the problems that the separation membrane for separating hydrogen and carbon powder needs to be cleaned regularly in the prior art, the process is time-consuming and labor-consuming, and the production efficiency is influenced. The device comprises a shell internally provided with a collecting cavity, the collecting cavity comprises a separating part and a collecting part arranged below the separating part, a filtering mechanism is arranged in the separating part, the filtering mechanism comprises a separating membrane movably arranged in the separating part, a feeding port and an air outlet are formed in the position, opposite to the separating membrane, of the shell, and the air outlet is communicated with the separating part. And the collecting part is provided with a carbon powder outlet. According to the utility model, the carbon powder and the hydrogen are effectively separated by utilizing the movable separation membrane, the separation membrane does not need to be regularly cleaned, and the carbon powder on the separation membrane can automatically fall down, so that the separation efficiency of the carbon powder and the hydrogen is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the gas -solid separation equipment technical field, concretely relates to a carbon powder powder extractor. BACKGROUND

[0002] Natural gas cracking hydrogen production is a kind of method for producing hydrogen by natural gas cracking.Natural gas is mainly composed of methane, and methane will decompose into hydrogen and carbon powder under high temperature, and the reaction equation is as follows:

[0003] CH4→C+2H2;

[0004] After cracking, the carbon powder produced by reaction will be discharged with hydrogen to the outside of cracking chamber, at this time, gas-solid separation is needed for carbon powder and hydrogen to facilitate the utilization of hydrogen and carbon powder separately, and the separation membrane with mesh size smaller than the particle size of carbon powder is commonly used in prior art to filter hydrogen and carbon powder, but carbon powder can gradually block the separation membrane in the process, and in prior art, cleaning of separation membrane is needed regularly to ensure separation effect, which is time-consuming and laborious and affects production efficiency. UTILITARY MODEL

[0005] In view of the problem that the separation membrane separating hydrogen and carbon powder needs to be cleaned regularly in prior art, which is time-consuming and laborious and affects production efficiency, the utility model provides a carbon powder powder extractor.

[0006] The technical scheme adopted by the utility model is as follows:

[0007] A carbon powder powder extractor includes a shell with a collecting cavity, the collecting cavity includes a separation part and a collecting part arranged below the separation part, a filter mechanism is arranged in the separation part, the filter mechanism includes a separation membrane movably arranged in the separation part, an inlet and an outlet are arranged on the shell opposite to the separation membrane, and the collecting part is provided with a carbon powder outlet.

[0008] After the technical scheme is adopted, the separation membrane separating carbon powder and hydrogen is arranged in the shell, the mixed gas of hydrogen and carbon powder enters the shell from the inlet and first contacts the separation membrane in the separation part, the carbon powder is intercepted by the separation membrane, and the hydrogen can be discharged from the outlet, since the separation membrane is movably arranged in the separation part, when it moves, the carbon powder on it falls down to the collecting part and is discharged from the carbon powder outlet.The present application realizes effective separation of carbon powder and hydrogen by using movable separation membrane, and the carbon powder on the separation membrane can automatically fall down, effectively improving the separation efficiency of carbon powder and hydrogen.

[0009] Preferably, the air supply assembly comprises a blower arranged outside the collection cavity and a scattering nozzle arranged inside the collection cavity, and the blower is in communication with the scattering nozzle.

[0010] With the technical scheme, the scattering nozzle is arranged inside the collection cavity, and the scattering nozzle is in communication with the blower arranged outside the collection cavity, the airflow generated by the blower is sprayed into the collection cavity through the scattering nozzle, so that the airflow is generated in the collection cavity, and the nanometer carbon powder adsorbed on the separation membrane is blown into the collection part through the airflow, thereby realizing the technical effect of completely collecting the nanometer carbon powder on the separation membrane.

[0011] Further, the air supply assembly further comprises an air inlet pipeline, and the blower is in communication with the scattering nozzle through the air inlet pipeline.

[0012] Preferably, the feeding port and the air outlet are arranged alternately.

[0013] With the technical scheme, the feeding port and the air outlet are arranged alternately, which can avoid that the mixed gas is discharged without being fully contacted with the separation membrane after entering the separation cavity, thereby ensuring the gas-solid separation effect.

[0014] Preferably, the separation membrane is in a ring structure.

[0015] With the technical scheme, since the separation membrane is movable, the separation membrane is arranged in a ring structure, and the separation membrane can be opposite to the feeding port after being moved, thereby ensuring the purification effect.

[0016] Preferably, the filter mechanism comprises a driving part, the driving part is connected with a transmission part, and the transmission part is connected with the separation membrane.

[0017] With the technical scheme, the driving part drives the transmission part to move, thereby driving the separation membrane connected with the transmission part to move, and the carbon powder on the separation membrane is shaken off.

[0018] Preferably, the transmission part comprises a rotating shaft, both ends of the rotating shaft are movably connected with the separation part, and the separation membrane is arranged on the rotating shaft; the driving part comprises a first motor, and an output end of the first motor is connected with an end of the rotating shaft.

[0019] Preferably, the transmission part comprises a screw rod and a screw nut in mutual transmission cooperation, both ends of the screw rod are movably connected with the separation part, and the separation membrane is arranged on the screw nut; the driving part comprises a second motor, and an output end of the second motor is connected with an end of the screw rod.

[0020] Preferably, the transmission part is connected with the separation membrane through a mounting frame.

[0021] By adopting the technical scheme, the shape of the separation membrane can be guaranteed by the mounting frame, so that the separation membrane is not prone to deformation.

[0022] Preferably, the separation part is a cylindrical cavity, the collection part is a conical cavity, the connection between the collection part and the separation part has the same diameter, the diameter of the collection part gradually decreases from one end connected with the separation part to the other end, and the carbon powder outlet is arranged at the lowest position of the collection part.

[0023] By adopting the technical scheme, the carbon powder falling from the separation part can be collected into the carbon powder outlet by arranging the collection part in a conical structure, so that the carbon powder can be discharged from the carbon powder outlet.

[0024] Preferably, the separation membrane is a metal ion membrane.

[0025] By adopting the technical scheme, the filter membrane made of metal material is used for the metal ion membrane, the charged substances can be adsorbed on the metal material, the carbon powder generated by cracking has a charge, the carbon powder can be adsorbed by the metal ion membrane with holes, the hydrogen gas passes through the metal ion membrane to be discharged, so that the separation of the carbon powder and the hydrogen gas is realized, and then the separation of the carbon powder and the metal ion membrane can be realized by the movement of the separation membrane.

[0026] In summary, by adopting the above technical scheme, the beneficial effects of the present application are as follows:

[0027] The separation membrane for separating the carbon powder and the hydrogen gas is arranged in the shell, the mixed gas of the hydrogen gas and the carbon powder enters the shell from the feeding port and first contacts the separation membrane in the separation part, the carbon powder is intercepted by the separation membrane, and the hydrogen gas is discharged from the gas outlet, the separation membrane is movably arranged in the separation part, so that when the separation membrane moves, the carbon powder thereon falls into the collection part and is discharged from the carbon powder outlet. BRIEF DESCRIPTION OF DRAWINGS

[0028] The present application will be described by way of example and with reference to the accompanying drawings, in which:

[0029] Figure 1 is a structural schematic view of Example 3;

[0030] Figure 2 is a structural schematic view of Example 2;

[0031] Wherein: 1 - collection cavity, 2 - carbon powder outlet, 3 - rotating shaft, 31 '-screw rod, 32 '-screw rod nut, 4 - first motor, 4 '-second motor, 5 - air outlet, 6 - separation membrane, 7 - mounting frame, 8 - feed inlet, 901 - air blower, 902 - scattering nozzle, 903 - air inlet pipeline. DETAILED DESCRIPTION

[0032] To make the purposes, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described below in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present application.

[0033] In the description of the embodiments of the present application, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships in which the utility model product is usually placed during use, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third", and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0034] The embodiments of the present application will be described below in connection with Figures 1-2 The utility model will be described in detail.

[0035] A carbon powder powder collector, including the shell that is equipped with collection cavity 1 in, the collection cavity 1 includes separation part and the collection part that is arranged below separation part, separation membrane 6 is arranged in the separation part in the filter mechanism including the separation part, the shell is provided with feed inlet 8 and air outlet 5 with separation membrane 6 opposite place, the collection part is provided with carbon powder outlet 2.

[0036] In the embodiment, the feed inlet 8 and the air outlet 5 are staggered up and down.

[0037] In the embodiment, the separation membrane 6 is of annular structure. Since the separation membrane 6 is movable, the separation membrane 6 is arranged in annular structure, and the separation membrane 6 can still be opposite to the feed inlet 8 after being moved, ensuring the purification effect.

[0038] The filter mechanism comprises a driving part, a transmission part is connected to the driving part, and the transmission part is connected to the separation membrane 6.

[0039] In this embodiment, the transmission part comprises a rotating shaft 3, the two ends of the rotating shaft 3 are movably connected to the separation part, and the separation membrane 6 is arranged on the rotating shaft 3; the driving part comprises a first motor 4, and the output end of the first motor 4 is connected to the end of the rotating shaft 3.

[0040] In this embodiment, a mounting frame 7 is further included, and the transmission part is connected to the separation membrane 6 through the mounting frame 7. The mounting frame 7 can ensure the shape of the separation membrane 6 and prevent the separation membrane 6 from being deformed.

[0041] In this embodiment, the separation part is a cylindrical cavity, the collecting part is a conical cavity, the connecting part of the collecting part and the separation part has the same diameter, the diameter of the collecting part gradually decreases from one end connected to the separation part to the other end, and the carbon powder outlet 2 is arranged at the lowest position of the collecting part. The carbon powder falling from the separation part can be collected into the carbon powder outlet 2 by arranging the collecting part in a conical structure, and the carbon powder can be easily discharged from the carbon powder outlet 2.

[0042] In this embodiment, the separation membrane 6 is a metal ion membrane, and the pore size thereof is equal to 100 nm. Since the carbon powder has ions under a high-temperature environment, and most of the carbon powder has a particle size less than 100 nm, the separation membrane 6 can be a metal ion membrane with a pore size greater than or equal to 100 nm. Since the pore size of the metal ion membrane is greater than the particle size of the carbon powder, and the carbon powder has ions under a high-temperature environment, the charged carbon powder can be adsorbed on the metal ion membrane made of metal material through electrostatic action, that is, when a charged object approaches a metal object, electrostatic induction occurs in the metal object, causing free electrons in the object to move to the surface, so that the surface is in a charged state. Therefore, the potential generated by electrostatic induction and the electrostatic of the charged object are attracted to each other under the action of Coulomb force, so that adsorption occurs. Therefore, the charged carbon powder can be first adsorbed by the metal ion membrane, and hydrogen gas passes through the pores of the metal ion membrane and is discharged.

[0043] The specific use method of the utility model is as follows:

[0044] Refer to Figure 1When the mixed gas of hydrogen and toner enters the housing through the feed port 8, it first contacts the separation membrane 6 in the separation section. The toner is adsorbed by the separation membrane 6, while the hydrogen can be discharged from the outlet 5. By setting the mounting bracket 7 on the rotating shaft 3, the output end of the first motor 4 is connected to the end of the rotating shaft 3. Specifically, the first motor 4 can be a servo motor. Since the speed and position accuracy of the servo motor are very accurate, the driving force can be transmitted to the rotating shaft 3 by controlling the forward or reverse rotation of the servo motor, thereby driving the rotating shaft 3 to rotate forward or reverse in a regular manner. Since the mounting bracket 7 is set on the rotating shaft 3, the rotating shaft 3 can drive the mounting bracket 7 to move regularly (i.e., forward or reverse), thereby making it easier to shake off the nano-sized toner adsorbed on the separation membrane 6, thus completing the collection of nano-sized toner.

[0045] Example 2

[0046] like Figure 2 As shown, this embodiment is basically the same as embodiment 1, except that the transmission part includes a lead screw 31' and a lead screw nut 32' that are mutually driven and cooperate with each other. The two ends of the lead screw 31' are respectively movably connected to the separation part, and the separation membrane 6 is disposed on the lead screw nut 32'. The drive part includes a second motor 4', and the output end of the second motor 4' is connected to the end of the lead screw 31'. By setting the mounting bracket 7 on the lead screw nut 32', and connecting the output end of the second motor 4' to the end of the lead screw 31', the second motor 4' can be a servo motor. Since the speed and position accuracy of the servo motor are very accurate, the driving force can be transmitted to the lead screw 31' by controlling the forward or reverse rotation of the servo motor, thereby driving the lead screw 31' to rotate forward or reverse in a regular manner. Since the lead screw nut 32' and the lead screw 31' are connected by a threaded engagement, the lead screw nut 32' can be driven to reciprocate along the direction of the lead screw 31'. Since the mounting bracket 7 is set on the lead screw nut 32', it can be driven to move regularly (i.e., reciprocate), thereby making it easier to shake off the nano-sized carbon powder adsorbed on the separation membrane 6, thus completing the collection of nano-sized carbon powder.

[0047] Example 3

[0048] like Figure 1 As shown, in order to completely collect the nano-carbon powder on the separation membrane 6, this embodiment further improves upon embodiment 1 by including an air supply component in the carbon powder collection device. The air supply component includes a blower 901 disposed outside the collection chamber 1 and a scattering nozzle 902 disposed inside the collection chamber 1. The blower 901 and the scattering nozzle 902 are connected.

[0049] In the embodiment, the scattering nozzle 902 is arranged in the collection cavity 1, and the scattering nozzle 902 is communicated with the air blower 901 arranged outside the collection cavity 1. The air flow generated by the air blower 901 is sprayed into the collection cavity 1 through the scattering nozzle 902, so that the air flow is generated in the collection cavity 1, and the nanometer carbon powder adsorbed on the separation membrane is blown into the collection cavity 1 through the air flow, thereby achieving the technical effect of completely collecting the nanometer carbon powder on the separation membrane.

[0050] In order to further completely collect the nanometer carbon powder on the separation membrane, the scattering nozzle 902 is preferably provided with a plurality of spray ports. The air flow generated by the plurality of spray ports completely covers the separation membrane 6. Specifically, the included angle between the center line of the plurality of spray ports in the upper region of the scattering nozzle 902 and the horizontal line is arranged in a range, so that the coverage area of the air flow sprayed by the plurality of spray ports in the upper region can cover the upper region of the separation membrane 6. The included angle between the center line of the plurality of spray ports in the middle region of the scattering nozzle 902 and the horizontal line is arranged in a range, so that the coverage area of the air flow sprayed by the plurality of spray ports in the middle region can cover the middle region of the separation membrane 6. The included angle between the center line of the plurality of spray ports in the lower region of the scattering nozzle 902 and the horizontal line is arranged in a range, so that the coverage area of the air flow sprayed by the plurality of spray ports in the lower region can cover the lower region of the separation membrane 6.

[0051] In the embodiment, the coverage area of the air flow generated by the plurality of spray ports on the scattering nozzle 902 can completely cover the separation membrane 6, so that the air flow can be blown to each position on the separation membrane 6 through the spray ports, thereby further blowing all the nanometer carbon powder on the surface of the separation membrane 6 into the collection cavity 1, thereby achieving the technical effect of further completely collecting the nanometer carbon powder on the separation membrane 6.

[0052] In order to accurately guide the air flow generated by the air blower to the scattering nozzle, the air supply assembly further includes an air inlet pipeline 310, and the air blower 901 is communicated with the scattering nozzle 902 through the air inlet pipeline 310.

[0053] In the embodiment, the air blower 901 and the scattering nozzle 902 are communicated through the air inlet pipeline 310, and the air flow generated by the air blower can be accurately guided to the scattering nozzle through the air inlet pipeline 310.

[0054] The above embodiments only express the specific implementation of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the protection scope of the present application. It should be noted that, for ordinary skilled persons in the art, without departing from the technical concept of the present application, a number of modifications and improvements can be made, which are within the protection scope of the present application.

Claims

1. A toner picker, characterized by: The device comprises a shell with a collecting cavity (1) inside, the collecting cavity (1) comprises a separation part and a collecting part arranged below the separation part, a filter mechanism is arranged in the separation part, the filter mechanism comprises a separation membrane (6) movably arranged in the separation part, a feeding port (8) and an air outlet (5) are arranged on the shell opposite to the separation membrane (6), and the collecting part is provided with a carbon powder outlet (2).

2. A toner picker according to claim 1, wherein: Further comprising: an air supply assembly (9) comprising a blower (901) arranged outside the collecting cavity (1) and a scattering nozzle (902) arranged in the collecting cavity (1), the blower (901) is in communication with the scattering nozzle (902).

3. A carbon powder retriever according to claim 1, wherein: The feeding port (8) and the air outlet (5) are arranged alternately.

4. A carbon powder retriever according to claim 1 or 2, characterized in that: The separation membrane (6) is in a ring structure.

5. A carbon powder retriever according to claim 1 or 2, wherein: The filter mechanism comprises a driving part, the driving part is connected with a transmission part, and the transmission part is connected with the separation membrane (6).

6. A carbon powder retriever according to claim 5, wherein: The transmission part comprises a rotating shaft (3), both ends of the rotating shaft (3) are movably connected with the separation part, and the separation membrane (6) is arranged on the rotating shaft (3); the driving part comprises a first motor (4), and an output end of the first motor (4) is connected with an end of the rotating shaft (3).

7. A carbon powder retriever according to claim 5, wherein: The transmission part comprises a lead screw (31') and a lead screw nut (32') in transmission cooperation with each other, both ends of the lead screw (31') are movably connected with the separation part, and the separation membrane (6) is arranged on the lead screw nut (32'); the driving part comprises a second motor (4'), and an output end of the second motor (4') is connected with an end of the lead screw (31').

8. A carbon powder retriever according to claim 5, wherein: Further comprising a mounting frame (7), the transmission part is connected with the separation membrane (6) through the mounting frame (7).

9. A carbon powder retriever according to claim 1 or 2, wherein: The separation part is a cylindrical cavity, the collecting part is a conical cavity, the connecting part of the collecting part and the separation part has the same diameter, the diameter of the collecting part gradually decreases from one end connected with the separation part to the other end, and the carbon powder outlet (2) is arranged at the lowest part of the collecting part.

10. A carbon powder retriever according to claim 1 or 2, wherein: The separation membrane (6) is a metal ion membrane.