Multi-layer spheroidizing coating machine for irregular particles

By designing a multi-layer rounding coating machine, the rounding and shaping of irregular particles and the dyeing and coating process are integrated, solving the problems of large equipment footprint and high power consumption, reducing costs and improving functionality.

CN223732685UActive Publication Date: 2025-12-30ZHENGZHOU GUFENG MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520102681.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-30
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

In existing technologies, the rounding and shaping of irregular particles and the dyeing and coating need to be carried out in separate equipment, which results in large equipment footprint, high power consumption and increased costs. Traditional rounding machines cannot process irregular particles with low moisture content.

Method used

Design a multi-layer spherical coating machine for irregular particles, which includes multiple spherical chambers and nozzles to achieve integrated heating, humidification, dyeing and drying. The machine achieves spherical shaping, dyeing and coating of irregular particles through multi-stage spherical chambers and particle flow channels.

Benefits of technology

It achieves multiple functions in one machine, including rounding and shaping of irregular particles and dyeing and coating, saving space and energy, reducing production costs, and improving functionality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multilayer spheroidizing coating machine for irregular particles, which comprises a spheroidizing coating machine, a driving device is arranged at the bottom end of the spheroidizing coating machine, the output end of the driving device is connected with a main shaft, a plurality of spheroidizing discs are arranged on the main shaft, and the spheroidizing discs are arranged on the main shaft. The spheroidizing coating machine and the plurality of spheroidizing discs form a first-stage spheroidizing chamber, a second-stage spheroidizing chamber, a third-stage spheroidizing chamber, a fourth-stage spheroidizing chamber and a fifth-stage spheroidizing chamber, and a particle circulating groove is communicated between every two adjacent spheroidizing chambers; a steam nozzle is arranged in the first-stage spheroidizing chamber and is used for heating and humidifying materials; a liquid coating coloring agent spray head is arranged in the secondary spheroidizing chamber; according to the utility model, the spheroidizing coating machine and the plurality of spheroidizing discs are adopted to form the first-stage spheroidizing chamber, the second-stage spheroidizing chamber, the third-stage spheroidizing chamber, the fourth-stage spheroidizing chamber and the fifth-stage spheroidizing chamber, and the plurality of spheroidizing chambers can effectively solve the problems of spheroidizing, shaping, coloring and coating of irregular particles, so that the multi-purpose machine is multi-purpose, the functionality is complete, and the field, the power consumption and the capital are saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a technical field of a roundness coating machine, and specifically relates to an irregular particle multilayer roundness coating machine. BACKGROUND

[0002] In the past decades, in the powder material granulation roundness dyeing coating industry, the irregular powder particle roundness shaping and particle surface dyeing coating equipment are separately used in different equipment for processing, and the traditional process is that the roundness machine performs roundness shaping on the particles, and the coating machine performs dyeing coating on the particle surface.

[0003] Moreover, the roundness machine can only perform roundness shaping on the regular particles with moisture adhesion, and some irregular particles with moisture cannot be processed by the traditional roundness machine or the processing effect is not good. The traditional roundness machine is a ladder type multistage flat cloth type roundness machine, and the land area is large. One motor is arranged for each level of the traditional multistage roundness machine, and the power consumption is high. The traditional roundness machine can only perform roundness shaping on the particles, and cannot perform dyeing coating on the particles. The particle coating coloring needs to be processed by an additional coating machine, and the production cost is increased.

[0004] Therefore, an irregular particle multilayer roundness coating machine becomes a problem to be solved in the whole society. INVENTION CONTENTS

[0005] To solve the above technical problems, the technical scheme provided by the utility model is as follows: an irregular particle multilayer roundness coating machine, comprising a roundness coating machine, a driving device is arranged at the bottom end of the roundness coating machine, a main shaft is connected to the output end of the driving device, a plurality of roundness discs are installed on the main shaft, the roundness coating machine and the plurality of roundness discs constitute a first roundness chamber, a second roundness chamber, a third roundness chamber, a fourth roundness chamber and a fifth roundness chamber, and a particle flow channel is communicated between two adjacent roundness chambers;

[0006] A steam nozzle is arranged in the first roundness chamber, so as to warm and humidify the material;

[0007] A liquid coating dyeing agent nozzle is arranged in the second roundness chamber, so as to uniformly spray the dyeing agent on the surface of the material;

[0008] A hot air drying air inlet is arranged in the fourth roundness chamber, so that the solvent in the coating coloring agent volatilizes, the polymer and other components solidify, and a uniform coating is formed on the surface of the material;

[0009] A feeding port is arranged at the top end of the roundness coating machine, the bottom end of the feeding port is communicated with the first roundness chamber, a finished product discharge port is arranged on the side surface of the bottom end of the roundness coating machine, and the finished product discharge port is communicated with the fifth roundness chamber.

[0010] Further, the first, second, third, fourth and fifth round-throwing rooms are arranged from top to bottom.

[0011] Further, the first, second, third, fourth and fifth round-throwing rooms are arranged from top to bottom.

[0012] Further, the first and third particle flow channels are arranged on the same side, and the second and fourth particle flow channels are arranged on the same side.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The utility model discloses a round-throwing coating machine and multiple round-throwing discs constitute first, second, third, fourth and fifth round-throwing rooms, and multiple round-throwing rooms can effectively solve the problems of irregular particle round-throwing, shaping and coloring, achieve one machine multiple use, complete function, save the place, power consumption and funds.

[0015] The utility model discloses a round-throwing coating machine and multiple round-throwing discs constitute first, second, third, fourth and fifth round-throwing rooms, and multiple round-throwing rooms can effectively solve the problems of irregular particle round-throwing, shaping and coloring, achieve one machine multiple use, complete function, save the place, power consumption and funds. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the structure schematic view of the utility model discloses a kind of irregular particle multilayer round-throwing coating machine;

[0017] Figure 2 It is the utility model discloses a kind of irregular particle multilayer round-throwing coating machine's plan view.

[0018] Wherein, 1, motor, 2, motor wheel, 3, large pulley, 4, main shaft, 5, feeding port, 6, round-throwing disc, 6-1, first round-throwing room, 6-2, second round-throwing room, 6-3, third round-throwing room, 6-4, fourth round-throwing room, 6-5, fifth round-throwing room, 7, steam nozzle, 8, liquid coating dyeing agent nozzle, 9, colorant feeding port, 10, particle flow channel, 10-1, first particle flow channel, 10-2, second particle flow channel, 10-3, third particle flow channel, 10-4, fourth particle flow channel, 11, hot air drying air inlet, 12, finished product discharge port, 13, steam pipeline. DETAILED DESCRIPTION

[0019] The utility model makes further detailed description in combination with drawings.

[0020] The utility model makes further detailed description in combination with drawings.

[0021] The utility model provides a kind of irregular granule multilayer round of throwing coating machine in specific implementation, including round of throwing coating machine, the bottom end of the round of throwing coating machine is provided with driving device, the output end of the driving device is connected with main shaft 4, multiple round of throwing disc 6 are installed on the main shaft 4, the round of throwing coating machine and multiple round of throwing disc 6 constitute primary round of throwing chamber 6-1, secondary round of throwing chamber 6-2, tertiary round of throwing chamber 6-3, four round of throwing chamber 6-4 and five round of throwing chamber 6-5, there is particle flow passage 10 between adjacent two round of throwing chambers;

[0022] The inside of the primary round of throwing chamber 6-1 is provided with steam nozzle 7, to be used for heating and humidifying material;Above-mentioned steam nozzle can heat and humidify the surface of irregular granular material, increase the plasticity of granular material, make particle more easily round of throwing shaping.

[0023] The inside of the secondary round of throwing chamber 6-2 is provided with liquid coating dyeing agent nozzle 8, to be used for dyeing agent evenly sprayed on material surface;Dyeing agent is evenly sprayed on material surface by liquid coating dyeing agent nozzle 8, when dyeing agent is sprayed on material surface, due to the rolling and mutual friction of material in round of throwing machine, dyeing agent can evenly spread on material surface.

[0024] The inside of the four round of throwing chamber 6-4 is provided with hot air drying air inlet 11, to make the solvent volatilization in coating colorant, polymer etc. component solidification, form a layer of uniform coating on material surface;By blowing hot air to irregular granular material, by heating (if coating agent needs heating solidification), drying etc., make the solvent volatilization in coating colorant, polymer etc. component solidification, form a layer of uniform coating on material surface.

[0025] The top end of the round of throwing coating machine is provided with feeding port 5, the bottom end of the feeding port 5 is communicated with the primary round of throwing chamber 6-1, the bottom end side of the round of throwing coating machine is provided with finished product discharge port 12, and the finished product discharge port 12 is communicated with the five round of throwing chamber.

[0026] As further elaboration of the utility model, the primary round of throwing chamber 6-1, secondary round of throwing chamber 6-2, tertiary round of throwing chamber 6-3, four round of throwing chamber 6-4 and five round of throwing chamber 6-5 are sequentially distributed from top to bottom.

[0027] As a further elaboration of the utility model, the particle flow channel 10 includes first particle flow channel 10-1, second particle flow channel 10-2, third particle flow channel 10-3 and fourth particle flow channel 10-4, the first particle flow channel 10-1 is used to connect first grade and second grade round chamber, the second particle flow channel 10-2 is used to connect second grade and third grade round chamber, the third particle flow channel 10-3 is used to connect grade, fourth grade round chamber, the fourth particle flow channel 10-4 is used to connect fourth grade and fifth grade round chamber.

[0028] As a further elaboration of the utility model, the first particle flow channel 10-1 and third particle flow channel 10-3 are arranged on the same side, and the second particle flow channel 10-2 and fourth particle flow channel 10-4 are arranged on the same side.

[0029] As a further elaboration of the utility model, the driving device includes motor 1, motor wheel 2 and large belt pulley 3, the output shaft of motor 1 is used to connect motor wheel 2, one end of large belt pulley 3 is connected on motor wheel 2, and the other end is connected on main shaft 4.

[0030] As a further elaboration of the utility model, the inside of first grade round chamber is provided with steam pipeline 13, steam nozzle 7 is used to be installed on steam pipeline 13, and steam nozzle 7 is provided with four groups.

[0031] Embodiment one:

[0032] The third grade round chamber is provided with round disc 6. The specific processing process of irregular powder particle material in this embodiment is as follows:

[0033] When irregular powder particle material enters top layer first grade round chamber 6-1 from feeding port 5 on the round machine, because the material is irregular particle and the water content is low, the plasticity of particle is poor, steam nozzle 7 is added in first grade round chamber 6-1 to warm and humidify the surface of particle material, increase the plasticity of particle material, so that the particle is more easily rounded and shaped, and the round machine mainly utilizes centrifugal motion principle. The material is placed in the high-speed rotating round disc, when the round disc rotates rapidly, steam nozzle 7 warms and humidifies the material, and the material is thrown to the edge of round disc 6 under the action of centrifugal force. The material particles at the edge of round disc 6 are continuously collided and rubbed under the action of centrifugal force. Through these collisions and rubbings, the irregular edges and corners of the material are gradually ground off, so that the shape of the material is more close to spherical.

[0034] And under the continuous action of centrifugal force, the material enters the next grade round chamber through particle flow channel 10. The material in first grade round chamber 6-1 enters second grade round chamber 6-2 through first particle flow channel 10-1.

[0035] The second-stage tumbling chamber 6-2 is additionally provided with a liquid coating dye spraying head 8, and the coating dye is uniformly sprayed on the surface of the material by spraying during the tumbling process.

[0036] The third-stage tumbling chamber 6-3 is internally provided with a tumbling disc 6, and if there is no need for powder dyeing agent, the third-stage tumbling chamber 6-3 can be used as a conventional tumbling machine to consolidate the tumbling coating dyeing effect of the particles.

[0037] The fourth-stage tumbling chamber 6-4 is internally provided with a hot air drying air inlet 11, and the hot air drying air inlet 11 can be externally connected to a hot air device to provide hot air to the interior of the fourth-stage tumbling chamber 6-4. When the tumbling disc 6 in the interior of the fourth-stage tumbling chamber 6-4 drives the particles to rotate, the hot air is uniformly blown on the surface of the particles, and the solvent in the coating dyeing agent is volatilized and the polymer component is solidified by heating (if the coating agent needs to be heated and solidified) and drying, so as to form a uniform coating on the surface of the material. The coating can play multiple roles, such as preventing the material from absorbing moisture, improving the flowability of the material, and enhancing the stability of the material.

[0038] The fifth-stage tumbling chamber 6-5 plays a consolidating role, and the particles that have been subjected to tumbling coating dyeing and drying can be discharged from the finished product outlet after being simply rotated in the fifth-stage tumbling chamber 6-5.

[0039] Embodiment Two:

[0040] The third-stage tumbling chamber is internally provided with a tumbling disc 6, and the tumbling disc 6 is provided with a dyeing agent feeding port 9 at the edge, and the dyeing agent is used to consolidate the tumbling coating dyeing effect of the particles. The specific processing process of the irregular powder particle material in this embodiment is as follows:

[0041] The third-stage tumbling chamber 6-3 is additionally provided with a dyeing agent feeding port 9, and the powder dyeing agent can be added into the third-stage tumbling chamber 6-3. The processing processes of the first-stage tumbling chamber 6-1, the second-stage tumbling chamber 6-2, the fourth-stage tumbling chamber 6-4 and the fifth-stage tumbling chamber 6-5 on the irregular powder particle material are the same as those in Embodiment One, and the applicant will not repeat them here.

[0042] The above describes the present application and its embodiments, which are not restrictive, and the embodiments shown in the drawings are only one of the embodiments of the present application, and the actual structure is not limited thereto. In summary, if a person skilled in the art is inspired thereby, without departing from the creative purpose of the present application, similar structural modes and embodiments can be designed without creativity, which should all belong to the protection scope of the present application.

Claims

1. An irregular particle multilayer spheronization coater comprising a spheronization coater, characterized by: The bottom end of the spinning round coating machine is provided with a driving device, the output end of the driving device is connected with a main shaft (4), a plurality of spinning round discs (6) are installed on the main shaft (4), the spinning round coating machine and the plurality of spinning round discs (6) constitute a first spinning round chamber (6-1), a second spinning round chamber (6-2), a third spinning round chamber (6-3), a fourth spinning round chamber (6-4) and a fifth spinning round chamber (6-5), and adjacent two spinning round chambers are communicated with a particle flow communication groove (10); The inside of the first spinning round chamber is provided with a steam nozzle (7) for warming and humidifying the material. The inside of the second spinning round chamber is provided with a liquid coating dye nozzle (8) for uniformly spraying the dye on the surface of the material. The inside of the fourth spinning round chamber is provided with a hot air drying air inlet (11) to make the solvent in the coating colorant volatilize, the polymer and other components solidify, and a uniform coating film is formed on the surface of the material. The top end of the spinning round coating machine is provided with a feeding port (5), the bottom end of the feeding port (5) is communicated with the first spinning round chamber, and the bottom end side of the spinning round coating machine is provided with a finished product discharge port (12), and the finished product discharge port (12) is communicated with the fifth spinning round chamber.

2. An irregular particle multi-layered roundness coating machine according to claim 1, characterized in that: The first spinning round chamber (6-1), the second spinning round chamber (6-2), the third spinning round chamber (6-3), the fourth spinning round chamber (6-4) and the fifth spinning round chamber (6-5) are sequentially distributed from top to bottom.

3. An irregular particle multi-layered roundness coating machine according to claim 2, characterized in that: The particle flow communication groove (10) comprises a first particle flow communication groove (10-1), a second particle flow communication groove (10-2), a third particle flow communication groove (10-3) and a fourth particle flow communication groove (10-4), the first particle flow communication groove (10-1) is used for communicating the first spinning round chamber and the second spinning round chamber, the second particle flow communication groove (10-2) is used for communicating the second spinning round chamber and the third spinning round chamber, the third particle flow communication groove (10-3) is used for communicating the third spinning round chamber and the fourth spinning round chamber, and the fourth particle flow communication groove (10-4) is used for communicating the fourth spinning round chamber and the fifth spinning round chamber.

4. An irregular particle multi-layered roundness coating machine according to claim 3, characterized in that: The first particle flow communication groove (10-1) and the third particle flow communication groove (10-3) are arranged on the same side, and the second particle flow communication groove (10-2) and the fourth particle flow communication groove (10-4) are arranged on the same side.

5. An irregular particle multi-layered roundness coating machine according to claim 1, characterized in that: The third spinning round chamber is provided with a spinning round disc (6).

6. An irregular particle multi-layered roundness coating machine according to claim 1, characterized in that: The inside of the third spinning round chamber is provided with a spinning round disc (6), and a colorant feeding port (9) is arranged on the edge thereof, and the colorant is used to consolidate the spinning round coating coloring effect of the particles.

7. An irregular particle multi-layered roundness coating machine according to claim 1, characterized in that: The driving device comprises a motor (1), a motor wheel (2) and a large belt pulley (3), the output shaft of the motor (1) is used for connecting the motor wheel (2), one end of the large belt pulley (3) is connected to the motor wheel (2), and the other end is connected to the main shaft (4).

8. An irregular particle multi-layered roundness coating machine according to claim 1, characterized in that: The inside of the first spinning round chamber is provided with a steam pipeline (13), the steam nozzle (7) is installed on the steam pipeline (13), and the steam nozzle (7) is provided with four groups.