Automatic liquid material dropwise adding device

By incorporating a purification unit in the liquid material dripping device, using a first Y-type filter to filter impurities, and a second Y-type filter to achieve automatic liquid material dripping, the problem of production stagnation caused by filter blockage in the liquid material dripping device is solved, thus achieving continuous production and stable dripping.

CN223732705UActive Publication Date: 2025-12-30SHANDONG QIYANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202520118984.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-30
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The existing automatic liquid material dripping device requires periodic disassembly and cleaning when the Y-type filter becomes clogged, which disrupts continuous production and affects production efficiency.

Method used

Design an automatic liquid material dripping device, including an automatic dripping and conveying unit and a purification unit. By setting up the purification unit, impurities are filtered by a first Y-type filter and a second Y-type filter is used to achieve cyclic purification, ensuring that the first filter operates stably for a long time and that cleaning the second filter does not affect the dripping operation.

Benefits of technology

It enables automatic dripping and circulation of liquid materials, ensuring continuous production and stable operation of the dripping device, and avoiding production stoppages caused by filter cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic dripping device for liquid materials, which relates to the technical field of feeding devices and comprises a material dissolving tank and an automatic dripping assembly, the material dissolving tank is used for providing mixed dissolving operation and storage for the liquid materials, and the automatic dripping assembly comprises an automatic dripping conveying unit and an impurity removal unit; the automatic dripping and conveying unit is used for realizing automatic conveying and dripping operation of a liquid material; and the impurity removal unit is used for carrying out circulating impurity removal operation on the dissolved liquid material in the material dissolving tank. According to the utility model, through the arrangement of the automatic dripping assembly, the automatic dripping operation of a liquid material can be realized through the automatic dripping conveying unit, and the circular flow impurity removal of the liquid material can be realized through the impurity removal unit, so that the first Y-shaped filter keeps stable operation for a long time; and the cleaning operation of the second Y-shaped filter does not influence the normal operation of the dripping operation, so that the production continuity is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a feeding device technical field, concretely is a kind of liquid material automatic droping device. BACKGROUND

[0002] The generalized understanding of reaction kettle is the container with physical or chemical reaction, by the structure design and parameter configuration of container, realize the heating, evaporation, cooling and low speed mixing function of process requirement, when mixing by reaction kettle, it is often necessary to drop some specific liquid material, sometimes it will run through the whole mixing reaction process, for example: droping quantity is several kilograms / min, droping flow is very small and requires droping speed uniform, droping quantity accurate.

[0003] There is an automatic droping device that can realize liquid material automatic droping precision control in the market, the automatic droping device is composed of stainless steel kettle, stop valve, Y-type filter, scale metering pump, rotor flowmeter, solenoid valve and automatic control system, and the operation principle is as follows:

[0004] 1, the droping quantity and droping speed of liquid material to be dropped are input in the display screen of control system;

[0005] 2, press the start button, the metering pump works, the metering pump can run according to the set droping speed, the rotor flowmeter synchronously monitors flow rate and transmits data to the display screen of control system, can display instantaneous, cumulative flow, in the process, the running speed of metering pump can be adjusted as required to adjust the required droping speed;

[0006] 3, when the delivery quantity reaches the set quantity, the metering pump stops working, and the solenoid valve is closed;

[0007] In the above operation process, some liquid materials may contain solid impurities, so the Y-type filter is used to filter the solid impurities in the liquid material, so there are the following problems:

[0008] When the Y-type filter contains many impurities, the pipeline will be blocked, so the Y-type filter needs to be disassembled and cleaned regularly, at this time, the automatic droping device needs to stop running, which is not conducive to continuous production, therefore, a liquid material automatic droping device is provided. INVENTION CONTENTS

[0009] The utility model aims at: in order to solve the problem in the above background, provide a kind of liquid material automatic droping device.

[0010] To achieve the above object, the utility model provides the following technical scheme: a kind of liquid material automatic dropwise addition device, including material dissolving tank, automatic dropwise addition assembly, the material dissolving tank is used to provide mixed dissolving operation and storage for liquid material, the automatic dropwise addition assembly includes automatic dropwise addition conveying unit, impurity removal unit;

[0011] The automatic dropwise addition conveying unit is used to realize the automatic conveying dropwise addition operation of liquid material.

[0012] The impurity removal unit is used to perform the circulating impurity removal operation on the liquid material dissolved in the material dissolving tank.

[0013] As a further scheme of the utility model: the automatic dropwise addition conveying unit includes discharge pipe, metering pump, stop valve, connecting pipe, electric three-way valve, first Y-type filter, solenoid valve, rotor flowmeter;

[0014] The discharge pipe is connected and fixed to the middle part of the bottom of the material dissolving tank and is in communication with the inner cavity of the material dissolving tank, and the other end of the discharge pipe is connected and communicated with the input end of the metering pump.

[0015] The stop valve is connected to the output end of the metering pump, and the stop valve is connected and communicated with the input end of the electric three-way valve through the connecting pipe, one output end of the electric three-way valve is connected with the first Y-type filter through the connecting pipe, and the other end of the first Y-type filter is connected with the solenoid valve through the connecting pipe.

[0016] The other end of the solenoid valve is connected and communicated with the input end of the rotor flowmeter through the connecting pipe, and the output end of the rotor flowmeter is connected with the feed inlet of the reaction kettle through the dropwise addition pipe.

[0017] The channel composed of the discharge pipe, stop valve, connecting pipe, electric three-way valve, first Y-type filter, solenoid valve and rotor flowmeter realizes the feeding operation of liquid material to the reaction kettle, and the metering pump and solenoid valve are used to control the dropwise addition speed and dropwise addition amount of liquid material.

[0018] As a further scheme of the utility model: the impurity removal unit includes reflux pipe and second Y-type filter.

[0019] Two reflux pipes are provided, and the two reflux pipes are respectively connected to the two ends of the second Y-type filter, and the other ends of the two reflux pipes are respectively connected and communicated with one output end of the electric three-way valve and the top of the material dissolving tank.

[0020] The channel composed of the discharge pipe, stop valve, connecting pipe, electric three-way valve, reflux pipe and second Y-type filter is used to realize the circulating flow of liquid material in the material dissolving tank, and the second Y-type filter is used to filter and remove impurities from the circulating liquid material.

[0021] As a further scheme of the utility model: the control end of the metering pump, the electric three-way valve and the electromagnetic valve is electrically connected with the external controller through the cable, and the signal output end of the rotor flowmeter is electrically connected with the external controller through the cable.

[0022] Compared with the prior art, the utility model has the beneficial effects that:

[0023] Through the automatic drop adding assembly, the automatic drop adding conveying unit can realize the automatic drop adding operation of the liquid material, and the impurity removing unit can realize the circulating flow impurity removing of the liquid material, so that the first Y-shaped filter can keep stable operation for a long time, and the cleaning operation of the second Y-shaped filter will not affect the normal operation of the drop adding operation, thereby ensuring the production continuity. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a structural schematic view of the utility model.

[0025] In the figure: 1, material dissolving tank; 2, automatic drop adding assembly; 201, discharge pipe; 202, metering pump; 203, stop valve; 204, connecting pipe; 205, electric three-way valve; 206, first Y-shaped filter; 207, electromagnetic valve; 208, rotor flowmeter; 209, drop adding pipe; 210, return pipe; 211, second Y-shaped filter. DETAILED DESCRIPTION

[0026] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0027] Please refer to Figure 1 In the embodiments of the utility model, a liquid material automatic drop adding device comprises a material dissolving tank 1 and an automatic drop adding assembly 2. The material dissolving tank 1 is used for providing mixing and dissolving operation and storage for the liquid material. The automatic drop adding assembly 2 comprises an automatic drop adding conveying unit and an impurity removing unit. The automatic drop adding conveying unit is used for realizing automatic conveying and drop adding operation of the liquid material. The impurity removing unit is used for performing circulating impurity removing operation on the liquid material in the material dissolving tank 1.

[0028] The automatic drop adding conveying unit comprises a discharge pipe 201, a metering pump 202, a stop valve 203, a connecting pipe 204, an electric three-way valve 205, a first Y-shaped filter 206, an electromagnetic valve 207 and a rotor flowmeter 208.

[0029] The outlet pipe 201 is fixedly connected to the middle part of the bottom of the material dissolving tank 1 and is in communication with the inner cavity of the material dissolving tank 1, and the other end of the outlet pipe 201 is connected in communication with the input end of the metering pump 202.

[0030] The stop valve 203 is connected to the output end of the metering pump 202, and the stop valve 203 is connected in communication with the input end of the electric three-way valve 205 through the connecting pipe 204, one output end of the electric three-way valve 205 is connected with the first Y-type filter 206 through the connecting pipe 204, and the other end of the first Y-type filter 206 is connected with the electromagnetic valve 207 through the connecting pipe 204.

[0031] The other end of the electromagnetic valve 207 is connected in communication with the input end of the rotor flowmeter 208 through the connecting pipe 204, and the output end of the rotor flowmeter 208 is connected with the feed inlet of the reaction kettle through the dropping pipe 209.

[0032] The channel composed of the outlet pipe 201, the stop valve 203, the connecting pipe 204, the electric three-way valve 205, the first Y-type filter 206, the electromagnetic valve 207 and the rotor flowmeter 208 realizes the feeding operation of the liquid material to the reaction kettle, and the metering pump 202 and the electromagnetic valve 207 are used to realize the control of the dropping speed and the dropping amount of the liquid material.

[0033] The control ends of the metering pump 202, the electric three-way valve 205 and the electromagnetic valve 207 are electrically connected with the external controller through cables, and the signal output end of the rotor flowmeter 208 is electrically connected with the external controller through a cable.

[0034] In the embodiment, when the liquid material dropping operation needs to be performed for the reaction kettle, the operation steps are as follows:

[0035] 1. The dropping amount and the dropping speed of the liquid material to be dropped are input on the display screen of the control system;

[0036] 2. The start button is pressed, the external controller controls the metering pump 202 to work and the electromagnetic valve 207 to open, the metering pump 202 can run according to the set dropping speed, that is, the liquid material in the material dissolving tank 1 can be pumped out, and the liquid material flows through the outlet pipe 201, the stop valve 203 (it is to be noted that the stop valve 203 is in a normally open state), the electric three-way valve 205, the first Y-type filter 206, the electromagnetic valve 207, the rotor flowmeter 208 and the dropping pipe 209 in sequence, and finally enters the reaction kettle, in this process, the rotor flowmeter 208 synchronously monitors the flow rate and transmits the data to the display screen of the control system, so that the instantaneous and cumulative flow rates can be displayed, and at the same time, the running speed of the metering pump 202 can be adjusted according to the need, so as to adjust the required dropping speed;

[0037] 3. When the delivery amount reaches the set amount, the metering pump 202 stops working, and the electromagnetic valve 207 is closed.

[0038] Through the cooperation of the above multiple parts, the automatic dropwise addition operation of the liquid material is realized, and the fixed impurities possibly existing in the liquid material can be filtered through the first Y-type filter 206, so as to ensure the stable operation of the rotor flowmeter 208 and ensure the measurement accuracy of the rotor flowmeter 208.

[0039] Please refer to Figure 1 The impurity removal unit includes reflux pipes 210 and a second Y-type filter 211. The two reflux pipes 210 are respectively connected to the two ends of the second Y-type filter 211, and the other ends of the two reflux pipes 210 are respectively connected to an output end of the electric three-way valve 205 and the top of the material dissolving tank 1.

[0040] The channel composed of the discharge pipe 201, the stop valve 203, the connecting pipe 204, the electric three-way valve 205, the reflux pipe 210, and the second Y-type filter 211 is used to realize the circulating flow of the liquid material in the material dissolving tank 1, and the second Y-type filter 211 is used to filter and remove the impurities in the circulating liquid material.

[0041] In this embodiment, it needs to be explained that the material dissolving tank 1 is provided with a feeding port for feeding powder material and water, and a stirring mechanism for stirring the mixture of the material and water. This structure is a conventional structure of the dissolving tank in the prior art, and therefore, it will not be described here.

[0042] After the material in the material dissolving tank 1 is dissolved, the electric three-way valve 205 can be controlled by an external controller to switch, so that the pipeline between the first Y-type filter 206 and the stop valve 203 is disconnected, and the pipeline between the second filter 211 and the stop valve 203 is connected. Then, the metering pump 202 is started to operate. At this time, the liquid material in the material dissolving tank 1 will flow along the pipeline composed of the discharge pipe 201, the stop valve 203, the connecting pipe 204, the electric three-way valve 205, the reflux pipe 210, and the second Y-type filter 211, that is, the liquid material in the material dissolving tank 1 presents a circulating flow. In this process, the second Y-type filter 211 can filter and intercept the solid impurities in the liquid material. After circulating the liquid material in the material dissolving tank 1 for a period of time, the solid impurities in the liquid material can be efficiently filtered.

[0043] Then, the electric three-way valve 205 can be controlled to switch again, so that the pipeline between the first Y-type filter 206 and the stop valve 203 is connected, and the liquid material dropwise addition operation can be performed. At this time, the second Y-type filter 211 is in a disconnected state, and the second Y-type filter 211 can be disassembled and cleaned. This operation will not affect the liquid material dropwise addition operation, so as to ensure the continuity of the production process.

[0044] In addition, it should be noted that: the first Y filter 206 is mainly to avoid the presence of solid impurities flow to the rotor flow meter 208, the first Y filter 206 of which the actual filtering of fixed impurities is less, so the first Y filter 206 can maintain long-term stable use, and the first Y filter 206 can be disassembled and cleaned during the factory rest.

[0045] The above merely provides a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto. Any skilled person in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A kind of liquid material automatic drop adding device, including material dissolving tank (1), automatic drop adding assembly (2), the material dissolving tank (1) is used to provide mixed dissolving operation and storage for liquid material, it is characterized in that, The automatic drop adding assembly (2) comprises an automatic drop adding conveying unit and a impurity removing unit; the automatic drop adding conveying unit is used for realizing automatic conveying and drop adding operation of liquid material; the impurity removing unit is used for realizing circulating impurity removing operation on liquid material in the material dissolving tank (1).

2. The automatic liquid material drop adding apparatus according to claim 1, wherein The automatic drop adding conveying unit comprises a discharge pipe (201), a metering pump (202), a stop valve (203), a connecting pipe (204), an electric three-way valve (205), a first Y-type filter (206), an electromagnetic valve (207) and a rotor flowmeter (208); The discharge pipe (201) is connected and fixed to the middle part of the bottom of the material dissolving tank (1) and is in communication with the inner cavity of the material dissolving tank (1), and the other end of the discharge pipe (201) is in communication with the input end of the metering pump (202); The stop valve (203) is connected to the output end of the metering pump (202), and the stop valve (203) is in communication with the input end of the electric three-way valve (205) through the connecting pipe (204), one output end of the electric three-way valve (205) is connected to the first Y-type filter (206) through the connecting pipe (204), and the other end of the first Y-type filter (206) is connected to the electromagnetic valve (207) through the connecting pipe (204); The other end of the electromagnetic valve (207) is in communication with the input end of the rotor flowmeter (208) through the connecting pipe (204), and the output end of the rotor flowmeter (208) is connected to the feed inlet of the reaction kettle through the drop adding pipe (209); The channel composed of the discharge pipe (201), the stop valve (203), the connecting pipe (204), the electric three-way valve (205), the first Y-type filter (206), the electromagnetic valve (207) and the rotor flowmeter (208) is used for realizing feeding operation of liquid material to the reaction kettle, and the metering pump (202) and the electromagnetic valve (207) are used for realizing control of drop adding speed and drop adding amount of the liquid material.

3. The automatic liquid material drop adding apparatus according to claim 2, wherein The impurity removing unit comprises two reflux pipes (210) and a second Y-type filter (211); The two reflux pipes (210) are respectively connected to two ends of the second Y-type filter (211), and the other ends of the two reflux pipes (210) are respectively in communication with one output end of the electric three-way valve (205) and the top of the material dissolving tank (1); The channel composed of the discharge pipe (201), the stop valve (203), the connecting pipe (204), the electric three-way valve (205), the reflux pipe (210) and the second Y-type filter (211) is used for realizing circulating flow of liquid material in the material dissolving tank (1), and the second Y-type filter (211) is used for realizing filtering and impurity removing operation on the circulating liquid material.

4. The automatic liquid material drop adding device according to claim 2, wherein The control ends of the metering pump (202), the electric three-way valve (205) and the electromagnetic valve (207) are electrically connected to an external controller through cables, and the signal output end of the rotor flowmeter (208) is electrically connected to the external controller through a cable.