Steel wire on-line winding mechanism capable of rapidly changing reels

Abstract

The utility model relates to a steel wire on-line winding mechanism capable of rapidly changing a roll. The steel wire on-line winding mechanism comprises a rack, a rotating shaft, a ring diameter control piece and a roll changing mechanism, a limiting ring and a wire cutter are arranged between the rotating shaft and the roll changing mechanism; the roll changing mechanism comprises a roll changing motor, a rotating disc and two rolling pieces. The utility model has the advantages that the structure that the rotating shaft is arranged above the roll changing mechanism is arranged below the roll changing mechanism saves the ground space of a production line workshop, and is convenient to hoist and adjust the ring diameter and tension of a steel wire before rolling; the ring diameter control piece can adjust the winding ring diameter of the steel wire; the roll changing mechanism can achieve switching between a no-load rolling piece and a full-load rolling piece, replaces manual work to achieve rapid roll changing, and better meets the requirement for online rolling.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire production technical field, especially a steel wire on -line winding mechanism of quick change of roll. BACKGROUND

[0002] After a series of processing such as wire drawing, steel wire needs to be wound through winding equipment to meet the requirements of winding shape such as steel wire flatness and coil diameter. In actual production line, traditional steel wire winding is to directly wind the steel wire from the discharge end of the processing equipment through the winding equipment, which has the problem of unstable coil diameter of the wound steel wire, and after the winding of a single steel wire coil is completed, the empty winding equipment needs to be replaced manually to avoid affecting the normal operation of the steel wire processing production line, and the manual roll changing efficiency is low. SUMMARY

[0003] The utility model discloses a kind of steel wire on -line winding mechanisms of quick change of roll, can realize quick change of roll, and improve the stability of coil diameter.

[0004] To achieve the above-mentioned utility model purposes, the utility model provides a kind of steel wire on -line winding mechanisms of quick change of roll, including rack, shaft, coil diameter control piece, and roll changing mechanism;

[0005] The shaft is vertically connected in the rack, and the top of the shaft is provided with a driving element;The coil diameter control piece is coaxially arranged on the shaft;The shaft is located on the ground, and the roll changing mechanism is located in the underground winding chamber, and a limit ring and a wire cutter are provided between the shaft and the roll changing mechanism.

[0006] The roll changing mechanism includes a roll changing motor, a turntable and two winding elements, the roll changing motor is connected to the bottom of the turntable, and the two winding elements are located above the turntable.

[0007] Preferably, a protective fence is provided at the opening of the winding chamber.

[0008] As a further improvement of the utility model, a protective door net is provided around the rack.

[0009] The utility model discloses a quick roll changeable steel wire online winding mechanism, and the steel wire from the discharge end of processing equipment enters the rack from the top of the rotating shaft, and the rotating shaft continuously rotates under the drive of the driving part, so that the steel wire is first wound around the circle diameter control part on the rotating shaft, the circle diameter control part can control the circle diameter of the steel wire winding, avoids that the circle diameter of the steel wire is too large or too small when winding, the circle diameter is too large, and the steel wire is prone to flying, and the circle diameter is too small, and the winding speed of the steel wire is affected, the steel wire passes through the limiting ring after being adjusted by the circle diameter control part, the limiting ring can further limit the steel wire, avoids that the steel wire collides with the bottom of the rack when entering the winding part, and causes the scratch of the outer wall of the steel wire, the steel wire is wound to the winding part directly below, the wire cutter is the existing equipment when the winding part is full, cuts the steel wire, and then the roll change motor drives the rotating disc to rotate, rotates another winding part with empty load to the directly below of the rotating shaft, and continues online winding, and the steel wire in the roll is lifted from the winding part through hoisting.

[0010] Compared with the prior art, the utility model discloses a quick roll changeable steel wire online winding mechanism has the advantages of:

[0011] (1) the structure that rotating shaft is on and roll change mechanism is down can save the ground space of production line workshop, and the circle diameter and tension adjustment of steel wire before winding are convenient hoisting and steel wire;

[0012] (2) the circle diameter control part can adjust the circle diameter of the steel wire winding;

[0013] (3) the roll change mechanism can realize the conversion of the winding part with empty load and full load, replaces manual operation to realize quick roll change, and is more in line with the demand of online winding. ACCURACY OF DRAWINGS

[0014] Figure 1 It is a quick roll changeable steel wire online winding mechanism structure schematic view of the utility model;

[0015] Figure 2 It is the position schematic view of winding chamber and guard bar;

[0016] Figure 3 It is the circle diameter control part structure schematic view;

[0017] Figure 4 It is the limiting disc and arc plate connection overhead schematic view. CONCRETE EMBODIMENT

[0018] The specific embodiment of the utility model is further explained in detail in combination with the drawings.

[0019] As Figures 1-2 Shown, the utility model discloses a quick roll changeable steel wire online winding mechanism, including rack 1, rotating shaft 2, circle diameter control part 3 and roll change mechanism 4;

[0020] The rotating shaft 2 is vertically connected inside the frame 1, and the top of the rotating shaft 2 is provided with a drive component 21; the diameter control component 3 is coaxially arranged on the rotating shaft 2; the rotating shaft 2 is located on the ground, and the winding mechanism 4 is located in the underground winding chamber 7; a limit ring 11 and a wire cutter 5 are provided between the rotating shaft 2 and the winding mechanism 4.

[0021] The roll changing mechanism 4 includes a roll changing motor 41, a turntable 42, and two take-up components 43. The roll changing motor 41 is connected to the bottom of the turntable 42, and the two take-up components 43 are located above the turntable 42.

[0022] This utility model discloses a quick-change online wire winding mechanism. The wire from the discharge end of the processing equipment enters the frame 1 from the top of the rotating shaft 2. The rotating shaft 2 rotates continuously under the drive of the drive component 21, causing the wire to first wind around the coil diameter control component 3 on the rotating shaft 2. The coil diameter control component 3 controls the coil diameter of the wire during winding, preventing the coil diameter from being too large or too small. An excessively large coil diameter can easily cause wire fraying, while an excessively small coil diameter affects the winding speed. The wire is controlled by the coil diameter control component. After adjustment, part 3 passes through the limiting ring 11. The limiting ring 11 can further limit the steel wire to prevent the steel wire from colliding with the bottom of the frame 1 when it enters the take-up piece 43, which would cause scratches on the outer wall of the steel wire. The steel wire is wound downwards onto the take-up piece 43 directly below. When the take-up piece 43 is fully loaded, the wire cutter 5 cuts the steel wire. Then, the winding motor 41 drives the turntable 42 to rotate, rotating the other unloaded take-up piece 43 directly below the rotating shaft 2 to continue online winding.

[0023] A crane can be used to lift the fully loaded wire coils from the underground winding chamber 7 onto the winding unit 43. The function of the rotating shaft 2 is to provide space for tension adjustment and coil diameter adjustment of the wire to be wound, so that the coil diameter of the wire coils wound on the winding unit 43 is consistent. The structure of the rotating shaft 2 on the ground and the winding mechanism 4 underground can save floor space in the production line workshop and facilitate the lifting of wire coils. The coiled wire is lifted from the winding unit by the crane.

[0024] The opening of the winding chamber 7 is equipped with a guardrail 6, which protects the hoisting operators.

[0025] The frame 1 is equipped with protective netting 12 around its perimeter. Since the shaft 2 is set at a relatively high height, the protective netting 12 can prevent the steel wires on the shaft 2 from flying out, thus avoiding production accidents.

[0026] like Figures 3-4As shown, the ring diameter control member 3 comprises a plurality of arc-shaped plates 31, a control cylinder 32, a driven rod 33, a hinged rod 34, and a limiting disc 35. The piston rod of the control cylinder 32 is connected with the driven rod 33, the driven rod 33 is connected with each arc-shaped plate 31 through the hinged rod 34, the bottom of the arc-shaped plate 31 is provided with a limiting sliding block 311, the limiting disc 35 is provided with a limiting groove 351, the limiting groove 351 is arranged at a position and in a number matched with the limiting sliding block 311, and the limiting sliding block 311 is connected with the limiting groove 351.

[0027] The movement of each arc-shaped plate 31 can be controlled by controlling the extension and retraction of the piston rod of the control cylinder 32, the limiting sliding block 311 at the bottom of each arc-shaped plate 31 moves transversely along the limiting groove 351, and each arc-shaped plate 31 is simultaneously expanded or contracted, so that the diameter of each arc-shaped plate 31 is adjusted according to the winding requirement, and the ring diameter of the steel wire after winding is controlled.

[0028] The top of the arc-shaped plate 31 is provided with a clamping edge 312. After the steel wire is wound on the arc-shaped plate 31, the steel wire continuously moves downward around the arc-shaped plate 31. Due to the transmission tension of the steel wire and the material factor of the steel wire itself, the steel wire may rebound upward. The clamping edge 312 can block the rebounding steel wire, so as to avoid disorderly winding of the steel wires and affect the transmission of the steel wires.

[0029] The above has specifically described the preferred embodiments of the utility model creation, but the utility model creation is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model creation, and these equivalent modifications or replacements are all included in the range defined by the claims of the present application.

Claims

1. A quick change reel online winding mechanism of steel wire, characterized in that, The machine frame, the rotating shaft, the diameter control element and the roll changing mechanism are included. The rotating shaft is vertically connected in the machine frame, the top of the rotating shaft is provided with a driving element, the diameter control element is coaxially arranged on the rotating shaft, the rotating shaft is located on the ground, the roll changing mechanism is located in the underground winding chamber, and the limiting ring and the line cutter are arranged between the rotating shaft and the roll changing mechanism. The roll changing mechanism includes a roll changing motor, a rotating disc and two winding elements, the roll changing motor is connected to the bottom of the rotating disc, and the two winding elements are located above the rotating disc.

2. A quick change reel on-line winding mechanism as claimed in claim 1, wherein, A protective fence is arranged at the opening of the winding chamber.

3. The online wire winding mechanism with quick roll changing as described in claim 1, characterized in that, A protective door net is arranged around the machine frame.

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