Laser precision machining head of diamond cutter

By introducing a miniature moving platform and a CCD camera into the laser processing head, the problem of not being able to precisely control the coating thickness of diamond-coated tools in existing technologies has been solved, enabling efficient and precise diamond-coated tool processing and improving processing quality and efficiency.

CN223734083UActive Publication Date: 2025-12-30WENZHOU UNIV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520138587.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-12-30
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Existing laser processing heads cannot precisely control the coating thickness of diamond-coated tools, affecting processing accuracy.

Method used

A laser precision machining head for diamond tools was designed. A miniature moving platform drives a plano-concave mirror to move up and down, forming a beam adjustment system with a focusing objective lens to adjust the focal position and spot size of the laser beam. Combined with a CCD camera to monitor the machining process in real time, the head can achieve precise machining of diamond-coated tools.

Benefits of technology

It enables flexible machining of tools with different thicknesses and complex curved surfaces, improves machining efficiency and accuracy, reduces thermal damage, optimizes laser energy distribution, and enhances the performance and machining quality of diamond-coated tools.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223734083U_ABST
    Figure CN223734083U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of cutter machining equipment, and discloses a laser precision machining head of a diamond cutter, which comprises a shell, an isolator, a dichroscope, a plano-concave mirror, a focusing objective lens, a connecting component I, a connecting component II, a miniature moving platform and an objective lens adjusting component. The arranged micro moving platform drives the plano-concave lens to move up and down, the plano-concave lens and the focusing objective lens form a light beam adjusting system, the focus position and the light spot size of a laser beam can be rapidly and accurately adjusted, and therefore the machining requirements of diamond coating cutters with different thicknesses and complex curved surface cutters can be flexibly met; while the machining precision is guaranteed, the machining efficiency can be improved, heat damage is reduced, and distribution of laser energy is optimized under different materials and machining tasks. Through the arrangement of the structure, more efficient, accurate and controllable diamond coating cutter machining can be achieved, and the performance and the machining quality of the diamond coating cutter can be effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to cutter processing equipment field especially, it relates to a laser precision machining head of diamond cutter. BACKGROUND

[0002] Diamond cutter, especially diamond coating cutter, has very high hardness and wear resistance, and is suitable for various high-precision and complex processing tasks. The above-mentioned cutter usually needs to be precisely machined by a laser machining head during production and processing.

[0003] At present, most of the laser machining heads on the market are suitable for processing of polycrystalline diamond cutters, and the existing laser machining heads cannot accurately control the removal thickness of the coating during the processing of diamond coating cutters, which will adversely affect the processing precision of diamond coating cutters. INVENTION CONTENTS

[0004] Based on the above problems, the purpose of the utility model is to provide a laser precision machining head of diamond cutter to solve the problems existing in the prior art.

[0005] The utility model adopts the following technical scheme:

[0006] The utility model provides a laser precision machining head of diamond cutter, comprising:

[0007] The shell is provided with an isolator, a dichroic mirror, a flat concave mirror and a focusing objective lens from top to bottom in sequence, the top of the isolator penetrates to the upper side of the shell and corresponds to a laser light source, the dichroic mirror is connected to the inner wall of the shell through a connecting assembly one, the flat surface of the flat concave mirror is arranged upward and connected to a micro mobile platform through a connecting assembly two, the micro mobile platform is connected to the inner wall of the shell, the bottom of the focusing objective lens is movably penetrated to the lower side of the shell, and the top is connected to an objective lens adjusting assembly, and the objective lens adjusting assembly is connected to the shell.

[0008] Further, the dichroic mirror is arranged obliquely, and a light splitting flat sheet, a focusing lens and a collection head are arranged in sequence on the reflection light path of the dichroic mirror, the light splitting flat sheet is connected to the inner wall of the shell through a connecting assembly three, the focusing lens is connected to the inner wall of the shell through a connecting assembly four, the collection head is connected to the outer wall of a spectrometer through a fixing frame, the spectrometer is connected to the inner wall of the shell, and the collection head is connected with the spectrometer.

[0009] Still further, the light splitting flat sheet is arranged obliquely, and a CCD camera is arranged on the reflection light path of the light splitting flat sheet, and the CCD camera is connected to the shell.

[0010] Further, the objective lens adjusting assembly comprises an objective lens fixing plate connected with the top of the focusing objective lens, the objective lens fixing plate is connected with the moving end of the linear module through an objective lens fixing suspension plate, and the linear module is connected with the shell through a fixing seat.

[0011] Further, the connecting assembly one comprises a mirror frame one connected with the dichroic mirror, and the mirror frame one is connected with the inner wall of the shell through a cushion block one.

[0012] Further, the connecting assembly two comprises a mirror frame two connected with the plano-concave mirror, and the mirror frame two is connected with the micro mobile platform through a cushion block two.

[0013] Further, the connecting assembly three comprises a mirror frame three connected with the light splitting flat piece, and the mirror frame three is connected with the inner wall of the shell through a cushion block three.

[0014] Further, the connecting assembly four comprises a mirror frame four connected with the focusing lens, and the mirror frame four is connected with the inner wall of the shell through a cushion block four.

[0015] Compared with the prior art, the beneficial technical effects of the utility model are:

[0016] The micro mobile platform drives the plano-concave mirror to move up and down, and forms an optical beam adjusting system with the focusing objective lens, so that the focal point position and the spot size of the laser beam can be quickly and accurately adjusted, thereby being able to flexibly cope with the machining requirements of diamond coating cutters and complex curved cutters of different thicknesses, while ensuring the machining precision, the machining efficiency can be improved, the thermal damage can be reduced, and the distribution of laser energy can be optimized under different materials and machining tasks. Through the above structure, the utility model can realize more efficient, accurate and controllable diamond coating cutter machining, and the performance and machining quality of the diamond coating cutter can be effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] The utility model will be further described below in combination with the drawings.

[0018] Figure 1 It is the plane section view of the laser precision machining head of diamond cutter of the utility model;

[0019] Figure 2 It is another plane section view of the laser precision machining head of diamond cutter of the utility model;

[0020] Figure 3 It is the three-dimensional structure schematic view of connecting assembly one of the utility model;

[0021] Figure 4 It is the three-dimensional structure schematic view of connecting assembly two of the utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the connecting component three of this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the connecting component four of this utility model;

[0024] Figure 7 This is a three-dimensional structural diagram of the collection head and spectrometer of this utility model.

[0025] Explanation of reference numerals in the attached drawings: 1. Housing; 101. Box body; 102. Side plate; 2. Isolator; 3. Dichroic mirror; 4. Plano-concave mirror; 5. Focusing objective lens; 6. Connecting assembly one; 61. Frame one; 62. Pad one; 7. Connecting assembly two; 71. Frame two; 72. Pad two; 8. Miniature moving platform; 9. Objective lens adjustment assembly; 91. Objective lens fixing plate; 92. Objective lens fixing suspension plate; 93. Linear module; 94. Fixing base; 10. Beam splitter; 11. Focusing lens; 12. Collection head; 13. Connecting assembly three; 131. Frame three; 132. Pad three; 14. Connecting assembly four; 141. Frame four; 142. Pad four; 15. Spectrometer; 16. CCD camera; 17. Fixture. Detailed Implementation

[0026] To make the technical problems, technical solutions and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0027] like Figures 1-7 As shown, this embodiment discloses a laser precision machining head for diamond tools, including a housing 1. From top to bottom, an isolator 2, a dichroic mirror 3, a plano-concave mirror 4, and a focusing objective lens 5 are arranged on the housing 1. The top of the isolator 2 extends through to the top of the housing 1 and corresponds to the laser source. The dichroic mirror 3 is connected to the inner wall of the housing 1 through a connecting component 6. The plano-concave mirror 4 is arranged with its flat surface facing upward and is connected to a micro-moving platform 8 through a connecting component 7. The micro-moving platform 8 is connected to the inner wall of the housing 1. The bottom of the focusing objective lens 5 extends movably through to the bottom of the housing 1, and the top is connected to an objective lens adjustment component 9, which is connected to the housing 1.

[0028] In this embodiment, the laser source is set to a 1064nm infrared nanosecond laser, the dichroic mirror 3 can completely transmit the 1064nm infrared nanosecond laser, and the micro moving platform 8 is set to a high-precision piezoelectric ceramic displacement platform. Through changes in external input voltage, the plano-concave mirror 4 can be driven to move rapidly and precisely up and down through the connecting component 2 7.

[0029] The working principle of the above technical solution is as follows: the laser beam first enters the interior of the housing 1 through the isolator 2, then enters the focusing objective lens 5 through the dichroic mirror 3 and the plano-concave mirror 4 in sequence, and finally forms a light spot through the focusing objective lens 5.

[0030] This design utilizes a miniature moving platform 8 to move the plano-concave mirror 4 up and down, forming a beam adjustment system with the focusing objective lens 5. This system allows for rapid and precise adjustment of the laser beam's focal position and spot size, flexibly addressing the machining needs of diamond-coated tools with varying thicknesses and complex curved surfaces. While ensuring machining accuracy, it improves machining efficiency, reduces thermal damage, and optimizes laser energy distribution under different materials and machining tasks. Through this structural design, this invention enables more efficient, precise, and controllable diamond-coated tool machining, effectively improving the performance and machining quality of diamond-coated tools.

[0031] In a further optimized design, the dichroic mirror 3 is arranged at an angle, with a beam splitter 10, a focusing lens 11, and a collecting head 12 arranged sequentially on its reflected light path. The beam splitter 10 is connected to the inner wall of the housing 1 via a connecting component 3 13, the focusing lens 11 is connected to the inner wall of the housing 1 via a connecting component 4 14, and the collecting head 12 is connected to the outer wall of the spectrometer 15 via a fixing bracket 17. The spectrometer 15 is connected to the inner wall of the housing 1, and the collecting head 12 is connected to the spectrometer 15.

[0032] In this embodiment, the light beam reflected from the tool processing area is reflected to the beam splitter 10 by the dichroic mirror 3. The visible light beam transmitted through the beam splitter 10 enters the focusing lens 11, is collected by the collecting head 12, and is transmitted to the spectrometer 15 for analysis.

[0033] By adopting this scheme and setting up the above structure, various spectral signals reflected from the processing area can be acquired and analyzed in real time, thereby reflecting the processing status of diamond-coated tools in real time, so as to accurately control the processing process.

[0034] The scheme is further optimized by arranging the beam splitter 10 at an angle, and setting a CCD camera 16 on its reflected light path. The CCD camera 16 is fixedly connected to the housing 1.

[0035] In this embodiment, a portion of the light beam reflected by the dichroic mirror 3 to the beam splitter 10 passes through the beam splitter 10, while another portion is reflected by the tilted beam splitter 10 to the CCD camera 16. The CCD camera 16 can acquire images of the reflected visible light beam in real time. The images acquired by the CCD camera 16 are transmitted to the subsequent analysis system in the form of signals, enabling real-time monitoring of tool morphology changes and machining quality during the machining process.

[0036] Further optimization of the scheme: the objective lens adjustment assembly 9 includes an objective lens fixing plate 91 connected to the top of the focusing objective lens 5. The objective lens fixing plate 91 is connected to the actuating end of the linear module 93 through the objective lens fixing suspension plate 92. The linear module 93 is connected to the housing 1 through the fixing seat 94.

[0037] In this embodiment, the top of the focusing objective lens 5 is connected to the objective lens fixing plate 91 by a threaded connection, the objective lens fixing plate 91 is fixedly connected to the objective lens fixing suspension plate 92, and the objective lens fixing suspension plate 92 is connected to the actuating end of the linear module 93.

[0038] The housing 1 includes a box 101 with an opening on one side and a side plate 102 provided at the opening. The side plate 102 is connected to the box 101 by bolts. The fixing seat 94 is fixed on the outer side wall of the side plate 102. The linear module 93 is fixedly installed on the fixing seat 94. One end of the objective lens fixing plate 92 passes through the clearance opening provided on the side plate 102 to the outside and is fixedly connected to the moving end of the linear module 93. The clearance opening can meet the needs of the objective lens fixing plate 92 to move up and down.

[0039] Using this scheme, the linear module 93, along with the objective lens fixing plate 92, the objective lens fixing plate 91, and the focusing objective lens 5, can be moved up and down as a whole to adjust the focal position of the laser beam. Moreover, the linear module 93 has a larger adjustment range than the micro moving platform 8, thus making this invention suitable for processing large and irregularly shaped tools.

[0040] The scheme is further optimized. The connecting component 6 includes a frame 61 that is fixedly connected to the dichroic mirror 3. The frame 61 is connected to the inner wall of the housing 1 through a pad 62.

[0041] In this embodiment, the eyeglass frame 61 is fixedly connected to the pad 62 by screws, and the pad 62 is fixedly connected to the inner wall of the side plate 102 by screws.

[0042] The scheme is further optimized. The connecting component 2 7 includes a mirror frame 2 71 that is fixedly connected to the plano-concave mirror 4. The mirror frame 2 71 is connected to the micro mobile platform 8 through a pad 2 72.

[0043] In this embodiment, the second frame 71 is fixedly connected to the second pad 72 by screws, the second pad 72 is fixedly connected to the micro mobile platform 8 by screws, and the micro mobile platform 8 is fixedly connected to the inner wall of the side plate 102 by screws.

[0044] Further optimization of the scheme: the connecting component 3 13 includes a lens frame 3 131 fixedly connected to the beam splitter 10, and the lens frame 3 131 is connected to the inner wall of the housing 1 through a pad 3 132.

[0045] In this embodiment, the frame 3 131 is fixedly connected to the pad 3 132 by screws, and the pad 3 132 is fixedly connected to the inner wall of the side plate 102 by screws.

[0046] In a further optimized design, the connecting component 4 14 includes a frame 4 141 fixedly connected to the focusing lens 11, and the frame 4 141 is connected to the inner wall of the housing 1 via a pad 4 142.

[0047] In this embodiment, the frame 4 141 is fixedly connected to the pad 4 142 by screws, and the pad 4 142 is fixedly connected to the inner wall of the side plate 102 by screws.

[0048] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A laser precision machining head for diamond tools, characterized in that: The utility model relates to a laser Raman spectrum detection device, including: The shell (1) is sequentially provided with isolator (2), dichroic mirror (3), flat concave mirror (4) and focusing objective lens (5) from top to bottom, the top of isolator (2) is through to the shell (1) above and corresponds with laser light source, and the dichroic mirror (3) is connected on the inner wall of shell (1) through connecting assembly one (6);The plane of flat concave mirror (4) is arranged upwards and is connected on micro mobile platform (8) through connecting assembly two (7), and micro mobile platform (8) is connected on the inner wall of shell (1);The bottom of focusing objective lens (5) is movably through to the shell (1) below, and the top is connected on objective lens adjusting assembly (9), and objective lens adjusting assembly (9) is connected on the shell (1).

2. The laser precision machining head of a diamond tool according to claim 1, characterized in that: The dichroic mirror (3) is arranged obliquely, and the reflection light path is sequentially provided with light splitting flat sheet (10), focusing lens (11) and collection head (12), the light splitting flat sheet (10) is connected on the inner wall of shell (1) through connecting assembly three (13), the focusing lens (11) is connected on the inner wall of shell (1) through connecting assembly four (14), the collection head (12) is connected on the outer wall of spectrometer (15) through fixing frame (17), the spectrometer (15) is connected on the inner wall of shell (1), and the collection head (12) is connected with the spectrometer (15).

3. The laser precision machining head of a diamond tool according to claim 2, characterized in that: The light splitting flat sheet (10) is arranged obliquely, and the reflection light path is provided with CCD camera (16), and the CCD camera (16) is connected on the shell (1).

4. The laser precision machining head of the diamond tool according to claim 1, characterized in that: The objective lens adjusting assembly (9) includes objective lens fixing plate (91) connected with the top of focusing objective lens (5), the objective lens fixing plate (91) is connected with the action end of linear module (93) through objective lens fixing suspension plate (92), and the linear module (93) is connected on the shell (1) through fixed seat (94).

5. The laser precision machining head of the diamond tool according to claim 1, characterized in that: The connecting assembly one (6) includes mirror frame one (61) connected with the dichroic mirror (3), and the mirror frame one (61) is connected on the inner wall of shell (1) through cushion block one (62).

6. The laser precision machining head of a diamond tool according to claim 1, characterized in that: The connecting assembly two (7) includes mirror frame two (71) connected with the flat concave mirror (4), and the mirror frame two (71) is connected on micro mobile platform (8) through cushion block two (72).

7. The laser precision machining head of a diamond tool according to claim 2, characterized in that: The connecting assembly three (13) includes mirror frame three (131) connected with the light splitting flat sheet (10), and the mirror frame three (131) is connected on the inner wall of shell (1) through cushion block three (132).

8. The laser precision machining head of the diamond tool according to claim 2, characterized in that: The connecting assembly four (14) includes mirror frame four (141) connected with the focusing lens (11), and the mirror frame four (141) is connected on the inner wall of shell (1) through cushion block four (142).