Carbon brush assembling platform
By setting up detection and discharge mechanisms in the carbon brush assembly platform to remove defective products, the processing quality problem caused by defective products in the materials is solved, and high-quality carbon brush installation is achieved.
Patent Information
- Application Number
- CN202520152979.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-22
AI Technical Summary
The existing carbon brush assembly platform contains defective materials, which leads to a decrease in processing quality.
The system includes a testing mechanism and a material discharge mechanism. Defective products are lifted by a transportation mechanism, arranged by a arranging mechanism, tested by the testing mechanism, and discharged by the material discharge mechanism to ensure that no defective products are present during material installation.
It effectively eliminates defective products during the carbon brush assembly process, ensuring the quality of material installation and improving processing quality.
Smart Images

Figure CN223734283U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of carbon brush assembly, in particular to a carbon brush assembly platform. BACKGROUND
[0002] Carbon brush is also called brush, as a kind of sliding contact, is widely used in many electrical equipment.
[0003] In the existing carbon brush assembly platform, for example, the utility model discloses a kind of carbon brush assembly platform in the application No.202020390038.5, the utility model can automatically complete the assembly of carbon brush, only need to put the workpiece of carbon brush frame into tray, can realize the automatic assembly of carbon brush, production efficiency is high, consistency is strong, and since the carbon brush assembly equipment is conveyed tray through guide rail, it can be used alone, it can also be integrated into flow line equipment, and the application range is wide.
[0004] But in the carbon brush assembly process, there are defective in material, so that material assembly can lead to processing quality reduction. UTILITY MODEL CONTENTS
[0005] To solve the above technical problems, the utility model provides a kind of carbon brush assembly platform by setting detection mechanism and discharging mechanism, so that defective in material in carbon brush assembly process can be rejected, so that material installation will not be installed to defective material, guarantee installation quality.
[0006] The utility model discloses a kind of carbon brush assembly platform, including transport mechanism;Further including lifting mechanism, arrangement mechanism, detection mechanism and discharging mechanism, lifting mechanism is installed on transport mechanism, arrangement mechanism is installed on transport mechanism, detection mechanism is installed on transport mechanism upper end, discharging mechanism is installed on transport mechanism;
[0007] The transport mechanism transports, the lifting mechanism lifts, the arrangement mechanism arranges, the detection mechanism detects, and the discharging mechanism discharges;Lifting mechanism is lifted to material by opening transport mechanism to drive lifting mechanism, material is arranged one by one by opening arrangement mechanism, material is detected by opening detection mechanism, defective material is discharged by opening discharging mechanism, material is transported by opening transport mechanism, so that defective in material in carbon brush assembly process can be rejected, so that material installation will not be installed to defective material, guarantee installation quality.
[0008] Preferably, the conveying mechanism comprises a rack, two groups of conveying rollers one, a conveying belt one and a motor, the two groups of conveying rollers one are rotatably installed on the rack, one group of conveying rollers one extends to the front side of the rack, the other group of conveying rollers one extends to the front side of the rack, the conveying belt one is wrappedly installed on the two groups of conveying rollers one, and the motor is installed at the front end of the rack and connected with the input end of one group of conveying rollers one.
[0009] Preferably, the lifting mechanism comprises three groups of conveying rollers two, a guide roller, a conveying belt two, two groups of chain wheels and a chain, the three groups of conveying rollers two are rotatably installed on the rack, one group of conveying rollers two extends to the front side of the rack, the guide roller is rotatably installed on the rack, the conveying belt two is wrappedly installed on the three groups of conveying rollers two and the guide roller, one group of conveying rollers one and one group of conveying rollers two are connected with one group of chain wheels, and the chain is wrappedly installed on the two groups of chain wheels; the chain wheel is driven to rotate by the rotation of the conveying roller one, so that the conveying roller two is driven to rotate by the chain wheel cooperating with the chain, and the material is lifted and conveyed by the conveying belt two cooperating with the conveying roller two.
[0010] Preferably, the arrangement mechanism comprises a pocket plate, a plurality of springs and a vibration motor, the pocket plate is installed on the rack through the plurality of springs, and the vibration motor is installed at the right end of the pocket plate; the pocket plate is vibrated by the vibration motor to arrange the material.
[0011] Preferably, the detection mechanism comprises an upright stand, a sliding plate, a screw rod and a detector, the upright stand is installed at the upper end of the rack, the sliding plate is slidably installed on the upright stand, the screw rod is rotatably installed at the upper end of the sliding plate and threadedly cooperates with the upright stand, and the detector is installed at the lower end of the sliding plate; the detection height is adjusted by rotating the screw rod to drive the sliding plate to move in cooperation with the upright stand, and the material is detected by turning on the detector.
[0012] Preferably, the material arrangement mechanism comprises a waste box, an air cylinder and a push plate, the waste box is slidably installed in the rack, the air cylinder is installed in the rack, and the push plate is installed at the output end of the air cylinder; the push plate is driven by the air cylinder to push the defective material into the waste box for collection.
[0013] Compared with the prior art, the beneficial effects of the utility model are that: the material is lifted by the lifting mechanism driven by the conveying mechanism, the material is arranged one by one by turning on the arrangement mechanism, the material is detected by turning on the detection mechanism, the defective material is discharged by turning on the material arrangement mechanism, and the material is conveyed by turning on the conveying mechanism, so that the defective material in the material can be removed in the carbon brush assembly process, so that the installation of the material does not install the defective material, and the installation quality is guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the axial measurement structure schematic diagram of the utility model, and
[0015] Figure 2 is the axial measurement structure schematic diagram of the utility model, and
[0016] Figure 3 is the axial measurement structure schematic diagram of the utility model, and
[0017] Figure 4 is the axial measurement structure schematic diagram of the utility model, and
[0018] Marked in the drawing: 1, transport mechanism;11, rack;12, transport roller one;13, conveyer belt one;14, motor;2, lifting mechanism;21, transport roller two;22, guide roller;23, conveyer belt two;24, chain wheel;25, chain;3, arrangement mechanism;31, pocket plate;32, spring;33, vibration motor;4, detection mechanism;41, stand;42, slide plate;43, screw;44, detector;5, discharging mechanism;51, waste box;52, air cylinder;53, push plate. DETAILED DESCRIPTION
[0019] In order to facilitate understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms, and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0020] Embodiment 1
[0021] As shown in Figures 1 to 4 , including transport mechanism 1, still includes lifting mechanism 2, arrangement mechanism 3, detection mechanism 4 and discharging mechanism 5, lifting mechanism 2 is installed on transport mechanism 1, arrangement mechanism 3 is installed on transport mechanism 1, detection mechanism 4 is installed on the upper end of transport mechanism 1, and discharging mechanism 5 is installed on transport mechanism 1;
[0022] Transport mechanism 1 transports, lifting mechanism 2 lifts, arrangement mechanism 3 arranges, detection mechanism 4 detects, and discharging mechanism 5 discharges;
[0023] Transport mechanism 1 includes rack 11, two groups of transport roller one 12, conveyer belt one 13 and motor 14, the two groups of transport roller one 12 are rotatably installed on rack 11, one group of transport roller one 12 input end extends to the front side of rack 11, the other group of transport roller one 12 output end extends to the front side of rack 11, conveyer belt one 13 is covered and installed on the two groups of transport roller one 12, and motor 14 is installed on the front end of rack 11, and the output end of motor 14 is connected with the input end of one group of transport roller one 12.
[0024] The lifting mechanism 2 comprises three groups of conveying rollers two 21, guide rollers 22, conveying belts two 23, two groups of chain wheels 24 and chains 25, the three groups of conveying rollers two 21 are rotatably installed on the rack 11, and the input end of one group of conveying rollers two 21 extends to the front side of the rack 11, the guide rollers 22 are rotatably installed on the rack 11, the conveying belts two 23 are covered and installed on the three groups of conveying rollers two 21 and the guide rollers 22, the output end of one group of conveying rollers one 12 and the input end of one group of conveying rollers two 21 are connected with one group of chain wheels 24, and the chains 25 are covered and installed on the two groups of chain wheels 24;
[0025] The arrangement mechanism 3 comprises pockets 31, multiple groups of springs 32 and vibration motors 33, the pockets 31 are installed on the rack 11 through the multiple groups of springs 32, and the vibration motors 33 are installed at the right ends of the pockets 31;
[0026] The detection mechanism 4 comprises stands 41, sliding plates 42, screw rods 43 and detectors 44, the stands 41 are installed on the upper end of the rack 11, the sliding plates 42 are slidably installed on the stands 41, the screw rods 43 are rotatably installed on the upper end of the sliding plates 42 and are in threaded connection with the stands 41, and the detectors 44 are installed on the lower end of the sliding plates 42;
[0027] The discharging mechanism 5 comprises waste boxes 51, air cylinders 52 and push plates 53, the waste boxes 51 are slidably installed in the rack 11, the air cylinders 52 are installed in the rack 11, and the push plates 53 are installed at the output ends of the air cylinders 52;
[0028] The chain wheels 24 are driven to rotate through the rotation of the conveying rollers one 12, the conveying rollers two 21 are driven to rotate through the cooperation between the chain wheels 24 and the chains 25, the materials are lifted and transported through the cooperation between the conveying rollers two 21 and the conveying belts two 23, the materials are vibrated and arranged through the vibration of the pockets 31 in cooperation with the springs 32 by turning on the vibration motors 33, the detection height is adjusted by rotating the screw rods 43 in threaded connection with the stands 41 to drive the sliding plates 42 to move, the materials are detected by turning on the detectors 44, the defective materials are pushed into the waste boxes 51 for collection through the transmission of the push plates 53 by turning on the air cylinders 52, the materials are transported through the rotation of the conveying rollers one 12 in cooperation with the conveying belts one 13 by turning on the motor 14, and the defective materials in the materials can be removed in the carbon brush assembling process, so that the defective materials are not installed when the materials are installed, and the installation quality is guaranteed.
[0029] As Figures 1 to 4As shown, the carbon brush assembly platform, when working, the transmission roller one 12 rotates the chain wheel 24 to drive the chain wheel 24 to rotate, so that the chain wheel 24 cooperates with the chain 25 to drive the transmission roller two 21 to rotate, the transmission roller two 21 rotates simultaneously with the conveying belt two 23 to lift and transport the material, the pocket plate 31 is vibrated by opening the vibration motor 33 to cooperate with the spring 32 to vibrate the material to arrange, the screw rod 43 is screwed with the stand 41 to drive the sliding plate 42 to move to adjust the detection height, the material is detected by opening the detector 44, the push plate 53 is driven by opening the cylinder 52 to drive the push plate 53 to push the defective material into the waste box 51 to collect, the transmission roller one 12 is rotated by opening the motor 14 to drive the transmission roller one 12, and the conveying belt one 13 is transported simultaneously with the transmission roller one 12.
[0030] The motor 14, the vibration motor 33, the detector 44 and the cylinder 52 of the utility model are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, without the technical personnel in the field paying creative labor.
[0031] The main function realized by the utility model is that: in the carbon brush assembly working process, the detection mechanism and the discharging mechanism are arranged, so that the defective products in the material can be removed in the carbon brush assembly process, so that the installation of the material is not installed on the defective material, and the installation quality is guaranteed.
[0032] The above only is the preferred implementation mode of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, on the premise of not departing from the technical principle of the utility model, a plurality of improvements and modifications can be made, and the improvements and modifications should be regarded as the protection range of the utility model.
Claims
1. A carbon brush assembly platform comprising a transport mechanism (1); characterized in that, It also includes lifting mechanism (2), arrangement mechanism (3), detection mechanism (4) and discharge mechanism (5), lifting mechanism (2) is installed on the transport mechanism (1), arrangement mechanism (3) is installed on the transport mechanism (1), detection mechanism (4) is installed on the upper end of the transport mechanism (1), discharge mechanism (5) is installed on the transport mechanism (1); The transport mechanism (1) transports, the lifting mechanism (2) lifts, the arrangement mechanism (3) arranges, the detection mechanism (4) detects, and the discharge mechanism (5) discharges.
2. A carbon brush assembly platform as claimed in claim 1, wherein, The transport mechanism (1) includes a rack (11), two groups of transport rollers (12), a conveying belt (13) and a motor (14), the two groups of transport rollers (12) are rotatably installed on the rack (11), and one group of the transport rollers (12) extends to the front side of the rack (11), the other group of the transport rollers (12) extends to the front side of the rack (11), the conveying belt (13) is wrappedly installed on the two groups of transport rollers (12), and the motor (14) is installed at the front end of the rack (11), and the output end of the motor (14) is connected with the input end of one group of the transport rollers (12).
3. A carbon brush assembly platform as claimed in claim 2, wherein, The lifting mechanism (2) includes three groups of transport rollers (21), a guide roller (22), a conveying belt (23), two groups of chain wheels (24) and a chain (25), the three groups of transport rollers (21) are rotatably installed on the rack (11), and one group of the transport rollers (21) extends to the front side of the rack (11), the guide roller (22) is rotatably installed on the rack (11), the conveying belt (23) is wrappedly installed on the three groups of transport rollers (21) and the guide roller (22), the output end of one group of the transport rollers (12) and the input end of one group of the transport rollers (21) are connected with one group of the chain wheels (24), and the chain (25) is wrappedly installed on the two groups of chain wheels (24).
4. A carbon brush assembly platform as claimed in claim 2, wherein, The arrangement mechanism (3) includes a pocket plate (31), a plurality of springs (32) and a vibration motor (33), the pocket plate (31) is installed on the rack (11) through the plurality of springs (32), and the vibration motor (33) is installed at the right end of the pocket plate (31).
5. A carbon brush assembly platform as claimed in claim 2, wherein, The detection mechanism (4) includes a stand (41), a sliding plate (42), a screw rod (43) and a detector (44), the stand (41) is installed on the upper end of the rack (11), the sliding plate (42) is slidably installed on the stand (41), the screw rod (43) is rotatably installed on the upper end of the sliding plate (42) and is in threaded cooperation with the stand (41), and the detector (44) is installed on the lower end of the sliding plate (42).
6. A carbon brush assembly platform as claimed in claim 2, wherein, The discharge mechanism (5) includes a waste box (51), a cylinder (52) and a push plate (53), the waste box (51) is slidably installed in the rack (11), the cylinder (52) is installed in the rack (11), and the push plate (53) is installed at the output end of the cylinder (52).
Citation Information
Patent Citations
Carbon brush assembling equipment
CN211958210U