Burr shaving device for motorcycle tire production
By introducing a speed reduction mechanism and a collection mechanism into the deburring device for motorcycle tire production, the problems of difficult tire rotation and burr splashing have been solved, achieving efficient deburring and burr collection, and improving the efficiency and environmental friendliness of the device.
Patent Information
- Application Number
- CN202520262975.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-19
AI Technical Summary
Existing deburring devices used in motorcycle tire production cannot effectively stop the tire's rotation, resulting in low deburring efficiency. Furthermore, the burrs are prone to splattering after cleaning, affecting the environment and collection efficiency.
The system employs a speed reduction mechanism in conjunction with positioning rollers, and controls the rotation speed of the tires through the design of cylinders and auxiliary rollers; combined with a fan, filter plate, and collection mechanism, it achieves effective collection and separation of burrs.
It improves the efficiency of tire deburring, facilitates tire removal, effectively collects burrs, reduces environmental impact, and enhances the applicability of the device.
Smart Images
Figure CN223735276U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tire production technical field, concretely is a kind of burr shaving device for motorcycle tire production. BACKGROUND
[0002] Motorcycle tire is the important component of motorcycle, and it has a vital influence on riding safety, comfort and vehicle performance, and tire is the circular ring elastic rubber product of vehicle ground rolling, in order to enhance the use performance of tire itself, usually burr is removed on the surface of tire during tire production.
[0003] And the burr of part of existing tire is removed, most are directly cleaned in rolling process, and after cleaning, tire continues to rotate under the action of inertia, but the burr shaving device of the prior art is mostly unable to stop the rotation of tire actively, so that tire continues to rotate under the action of inertia until it stops, not only inconvenient to take down tire, but also reduce the burr shaving efficiency of the device to tire;
[0004] At the same time, part of the burr shaving device of the prior art does not have the effect of collecting the burr cleaned, so that the burr cleaned is easy to splash randomly under the action of inertia, not only inconvenient for workers to collect burr, but also easy to affect the surrounding environment, thereby reducing the applicability of the device. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of burr shaving device for motorcycle tire production to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of burr shaving device for motorcycle tire production, including frame and power mechanism installed in its interior, further comprising:
[0007] first air cylinder is pegged to the upper portion of the inner cavity of frame, the output shaft of first air cylinder is equipped with clamping roll, the inner cavity of frame is equipped with speed reducer on one side, cleaning mechanism is installed below the inner cavity of frame, the inside of frame is fixedly connected with fixed shell;
[0008] connecting shell is communicated at the top of fixed shell, fan is installed in the inner cavity of fixed shell, filter plate is fixedly connected above the inner cavity of fixed shell, collecting mechanism is installed on one side of the inner cavity of fixed shell.
[0009] Preferably, the speed reducer includes fixed frame fixed to the inner wall of frame and second air cylinder pegged to the bottom of fixed frame, the output shaft of second air cylinder penetrates to the top of fixed frame and is equipped with auxiliary roll.
[0010] Preferably, the collecting mechanism comprises a third cylinder fixed to one side of a fixed shell and a scraping plate fixed to the output shaft of the third cylinder, and a collecting box is slidably connected to one side of the inner cavity of the fixed shell.
[0011] Preferably, guide grooves are formed in both sides of the inner cavity of the fixed shell, and the inner walls of the guide grooves are slidably connected to the surface of the scraping plate.
[0012] Preferably, a magnet block is embedded in the bottom of the inner cavity of the fixed shell, the collecting box is made of iron, and the magnet block is used in cooperation with the collecting box.
[0013] Preferably, the filter plate is designed in an inclined structure and is used in cooperation with the collecting box.
[0014] Preferably, the area of the opening at the top of the connecting shell is smaller than the area of the opening at the bottom, and the connecting shell is used in cooperation with the cleaning mechanism.
[0015] Compared with the prior art, the device has the following beneficial effects:
[0016] The device can increase the friction force during rotation of the tire after cleaning, so that the tire can be quickly stopped from rotating, which not only facilitates the workers to take out the tire, but also improves the efficiency of deburring the tire, and the burrs can be collected under the cooperation of the fan, the filter plate and the collecting mechanism, which not only facilitates the workers to collect the burrs, but also reduces the influence on the surrounding environment, effectively improves the applicability of the device, and solves the problems of poor deburring efficiency and inconvenience in collecting the burrs of the existing device. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is a schematic view of the three-dimensional structure in the utility model;
[0018] Figure 2 is a schematic view of the local three-dimensional sectional structure in the utility model;
[0019] Figure 3 is a schematic view of the local three-dimensional sectional structure in the utility model;
[0020] Figure 4 is a schematic view of the local three-dimensional sectional structure in the utility model.
[0021] In the figure: 1, frame; 2, power mechanism; 3, first cylinder; 4, clamping roller; 5, cleaning mechanism; 6, speed reduction mechanism; 61, fixed frame; 62, second cylinder; 63, auxiliary roller; 7, fixed shell; 8, connecting shell; 9, fan; 10, filter plate; 11, collecting mechanism; 111, third cylinder; 112, scraping plate; 113, collecting box; 12, guide groove; 13, magnet block. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] Please refer to Figures 1-4As shown, a motorcycle tire production burr shaving device, including a rack 1, the inside of the rack 1 is installed with a power mechanism 2, the power mechanism 2 is composed of servo motor and driving roller and other structures, under the action of which the tire can be rotated under the action of the power mechanism 2 when the tire contacts the power mechanism 2, so as to facilitate the subsequent shaving work of the tire, the upper side of the inner cavity of the rack 1 is bolted with a first air cylinder 3, the output shaft of the first air cylinder 3 is provided with a clamping roller 4, under the cooperation of the first air cylinder 3 and the clamping roller 4, the clamping roller 4 can be pressed and limited to the tire through the cooperation of the first air cylinder 3, so that the tire will not easily deviate from the position, a speed reduction mechanism 6 is installed on one side of the inner cavity of the rack 1, the speed reduction mechanism 6 is used to limit the other side of the tire, so that the tire can rotate smoothly, and under the cooperation of the speed reduction mechanism 6, the tire can also be slowed down after shaving, so as to reduce the rotation speed of the tire, facilitate the removal of the shaved tire by the staff, a cleaning mechanism 5 is installed below the inner cavity of the rack 1, the cleaning mechanism 5 can shave the burrs on the surface of the tire when rotating, a fixed shell 7 is fixedly connected in the inside of the rack 1, a connecting shell 8 is communicated at the top of the fixed shell 7, a fan 9 is installed in the inner cavity of the fixed shell 7, under the action of which the burrs cleaned by the cleaning mechanism 5 can be collected through the cooperation of the fan 9, so as to reduce the random scattering of the burrs, not only facilitate the staff to collect the burrs, but also reduce the influence on the surrounding environment, the area of the opening at the top of the connecting shell 8 is smaller than that of the bottom opening, the connecting shell 8 is used in cooperation with the cleaning mechanism 5, under the action of which the collection effect of the burrs can be improved through the shape, so that the connecting shell 8 is more convenient when collecting the burrs, a filter plate 10 is fixedly connected above the inner cavity of the fixed shell 7, under the action of the filter plate 10, the burrs can be blocked, so as to separate the air and the burrs, facilitate the subsequent treatment of the burrs, a collecting mechanism 11 is installed on one side of the inner cavity of the fixed shell 7, the collecting mechanism 11 is used to collect the burrs on the surface of the filter plate 10, so as to avoid the accumulation of too many burrs on the filter plate 10 affecting the exhaust effect of the air, further improving the applicability of the device.
[0024] The speed reducer 6 comprises a fixed frame 61, the surface of the fixed frame 61 is fixedly connected with the inner wall of the rack 1, the bottom of the fixed frame 61 is bolted with a second air cylinder 62, the output shaft of the second air cylinder 62 penetrates to the top of the fixed frame 61 and is provided with an auxiliary roller 63, the auxiliary roller 63 is used for pushing the tire, when the cleaning mechanism 5 is needed to shave the burr of the tire, the auxiliary roller 63 can support the tire, and the clamping roller 4 can limit the tire, and under the cooperation of the power mechanism 2, the tire can be rotated, so that the surface of the tire is conveniently shaved by the cleaning mechanism 5, and after the burr is shaved, the staff can start the second air cylinder 62 to extrude the tire by the auxiliary roller 63, so as to increase the friction between the tire and the clamping roller 4 and the power mechanism 2, effectively reduce the rotating speed of the tire, facilitate the staff to take out the tire, and effectively improve the burr shaving efficiency of the tire.
[0025] The collecting mechanism 11 comprises a third air cylinder 111 bolted on one side of the fixed shell 7, the output shaft of the third air cylinder 111 penetrates to the inside of the fixed shell 7 and is movably connected with the inner wall of the penetration place, the output shaft of the third air cylinder 111 is fixedly connected with a scraping plate 112, the surface of the scraping plate 112 is slidably connected with the surface of the filter plate 10, so that when the filter plate 10 needs to be cleaned, the third air cylinder 111 can drive the scraping plate 112 to move, thereby uniformly cleaning the burrs remaining on the surface of the filter plate 10. One side of the inner cavity of the fixed shell 7 is slidably connected with a collecting box 113, the collecting box 113 is used in cooperation with the filter plate 10, so that after the burrs are cleaned by the scraping plate 112, the burrs are all in the inside of the collecting box 113, facilitating subsequent staff to handle the burrs, and also reducing the influence of the burrs on the surrounding environment. The inner wall of the guide groove 12 is slidably connected with the surface of the scraping plate 112, so that the scraping plate 112 can be guided when moving, thereby making the scraping plate 112 more stable when moving, avoiding that the scraping plate 112 is not stable when moving and affecting the cleaning effect of the filter plate 10. The bottom of the inner cavity of the fixed shell 7 is embedded with a magnet block 13, the material of the collecting box 113 is iron, and the magnet block 13 is used in cooperation with the collecting box 113, so that the collecting box 113 can be conveniently limited, thereby making the collecting box 113 more stable when not moving, avoiding that the collecting box 113 is not stable during use and affecting the collection effect of the burrs. The filter plate 10 is designed in an inclined structure, and the filter plate 10 is used in cooperation with the collecting box 113, so that the burrs on the surface of the filter plate 10 can enter the inside of the filter plate 10 under the action of the inclined structure, and the burrs can also enter the inside of the collecting box 113 when pushed by the scraping plate 112, thereby effectively improving the collection effect of the collecting box 113 on the burrs.
[0026] It is worth noting that: the technical features such as the rack 1 and the power mechanism 2 in the technical scheme should be regarded as prior art, and the specific structure, working principle and possible control mode and spatial arrangement mode of these technical features can be selected conventionally in the art, and the technical scheme will not be further expanded and described in detail.
[0027] Working principle: first, the tire to be shaved is placed on the surface of the power mechanism 2 and the auxiliary roller 63 to support the tire, then the first air cylinder 3 is turned on, the clamping roller 4 is pressed against the tire under the action of the first air cylinder 3, then the power mechanism 2 is turned on, the tire can rotate under the action of the power mechanism 2, then the cleaning mechanism 5 is turned on to shave the burrs on the surface of the tire, then the fan 9 is turned on, the burrs removed by air can enter the inside of the fixed shell 7 through the connecting shell 8 under the action of the fan 9, and then be blocked by the filter plate 10 to collect the burrs, then when the surface of the filter plate 10 needs to be cleaned, the third air cylinder 111 is turned on to make the scraping plate 112 scrape the burrs into the inside of the collection box 113, thereby reducing the situation that the burrs block the filter plate 10 and affect the separation of air, then after the tire burrs are shaved, the power mechanism 2 is turned off, then the second air cylinder 62 is turned on to make the auxiliary roller 63 press the tire, thereby slowing down the tire and quickly stopping the rotation of the tire, then the tire can be taken out.
[0028] It should be noted that, in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or equipment including the element.
[0029] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A burr shaving device for motorcycle tire production, comprising a frame (1) and a power mechanism (2) mounted inside it, characterized in that, Also include: The first cylinder (3) is bolted above the inner cavity of the rack (1), the output shaft of the first cylinder (3) is installed with a clamping roller (4), one side of the inner cavity of the rack (1) is installed with a speed reduction mechanism (6), the lower part of the inner cavity of the rack (1) is installed with a cleaning mechanism (5), the inside of the rack (1) is fixedly connected with a fixed shell (7); The connecting shell (8) is communicated with the top of the fixed shell (7), the inner cavity of the fixed shell (7) is installed with a fan (9), the upper part of the inner cavity of the fixed shell (7) is fixedly connected with a filter plate (10), one side of the inner cavity of the fixed shell (7) is installed with a collecting mechanism (11).
2. A burr shaving device for motorcycle tire production according to claim 1, characterized in that: The speed reduction mechanism (6) comprises a fixed frame (61) fixed to the inner wall of the rack (1) and a second cylinder (62) bolted to the bottom thereof, the output shaft of the second cylinder (62) penetrates to the top of the fixed frame (61) and is installed with an auxiliary roller (63).
3. A burr shaving device for motorcycle tire production according to claim 1, characterized in that: The collecting mechanism (11) comprises a third cylinder (111) bolted to one side of the fixed shell (7) and a scraping plate (112) fixed to the output shaft thereof, one side of the inner cavity of the fixed shell (7) is slidingly connected with a collecting box (113).
4. A burr shaving device for motorcycle tyre production according to claim 3, characterized in that: Both sides of the inner cavity of the fixed shell (7) are provided with guide grooves (12), the inner wall of the guide groove (12) is slidingly connected with the surface of the scraping plate (112).
5. A burr trimming device for motorcycle tire production according to claim 3, characterized in that: The bottom of the inner cavity of the fixed shell (7) is embedded with a magnet block (13), the material of the collecting box (113) is iron, and the magnet block (13) is used in cooperation with the collecting box (113).
6. A burr shaving device for motorcycle tire production according to claim 3, characterized in that: The filter plate (10) is designed in an inclined structure, and the filter plate (10) is used in cooperation with the collecting box (113).
7. A burr shaving device for motorcycle tire production according to claim 1, characterized in that: The area of the opening at the top of the connecting shell (8) is smaller than that of the bottom opening, and the connecting shell (8) is used in cooperation with the cleaning mechanism (5).