Quantitative filling structure for cleaning agent
By combining the quantitative diversion component and the lifting limit component, along with the lifting drive and sensor monitoring, the problems of inaccurate metering and instability in the cleaning agent filling process are solved, achieving efficient and intelligent filling results.
Patent Information
- Application Number
- CN202520236274.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-14
AI Technical Summary
During the filling process of cleaning agents, there are problems such as air bubbles causing inaccurate measurement, spillage of cleaning agents, and impurities in the bottle affecting quality.
By employing the synergistic effect of quantitative drainage components and lifting limit components, combined with structures such as lifting drive motor, lifting gearbox and hydraulic push rod, accurate measurement and stable lifting are achieved, and real-time monitoring and control are carried out by combining infrared scanner and pressure sensor.
It improves the accuracy and efficiency of filling, ensures the stability of the filling process and the level of intelligence of the equipment, and extends the service life of the equipment.
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Figure CN223736374U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of cleaning agent production, specifically to a cleaning agent quantitative filling structure. BACKGROUND
[0002] With the continuous progress of industrial technology, modern filling equipment technology is increasingly perfect, but still faces many challenges in the filling process of cleaning agent. First, viscous solutions such as dishwashing liquid often contain a large number of bubbles during filling, which are difficult to discharge, resulting in inaccurate filling measurement, and thus the quality of each bottle of cleaning agent is uneven. Secondly, during the filling process, the injection nozzle usually hovers above the bottle opening. Once encountering external disturbances such as vibration or small wind, the cleaning agent is easy to spill, causing waste and pollution. In addition, when the cleaning agent bottle is stored for a long time, there may be debris left in the bottle. If these debris are filled with cleaning agent at the same time, it will seriously affect the quality of the cleaning agent. In view of this, the above problems are studied in depth, and the case is produced. SUMMARY
[0003] To achieve the above purpose, the utility model realizes the following technical scheme: a cleaning agent quantitative filling structure, comprising: a bottle transport device, a concave set bracket and a feeding structure, the concave set bracket is installed on the bottle transport device, the feeding structure is installed on the concave set bracket, the feeding structure contains: a raw material box, a pair of transfer shaft pipes, a feeding three-way valve, a transfer three-way valve, a feeding limiting pipe, a lifting ring electromagnet, a lifting ring magnet, a lifting set horn scraper, a lifting set pipe, a convex set shaft pipe, a lifting ring, a lifting air suction fan, a lifting limiting assembly and a quantitative drainage assembly;
[0004] The raw material box is installed on the concave set bracket, a pair of the transfer shaft pipes is installed on the concave set bracket, the transfer three-way valve is connected to a pair of the transfer shaft pipes and the raw material box, the feeding limiting pipe is inserted into the concave set bracket, the feeding three-way valve is connected to a pair of the transfer shaft pipes and the feeding limiting pipe, the lifting set pipe is sleeved on the feeding limiting pipe, and the lifting set pipe is connected to the concave set bracket through the lifting limiting assembly, the convex set shaft pipe is sleeved on the lifting set pipe, the lifting ring is connected to the lifting set pipe and the convex set shaft pipe, the lifting air suction fan is installed on the convex set shaft pipe, the quantitative drainage assembly is installed on a pair of the transfer shaft pipes, the lifting ring electromagnet is installed on the concave set bracket, and the lifting ring magnet is installed on the lifting ring.
[0005] Preferably, the quantitative drainage assembly comprises a pair of lifting driving machines, a pair of lifting bidirectional threaded pipes, a pair of lifting bidirectional threaded rods, a pair of lifting gear boxes, a pair of lifting extrusion discs and a pair of lifting extrusion rubber rings.
[0006] The pair of lifting bidirectional threaded pipes are respectively inserted into the pair of transfer shaft pipes through bearings, the pair of lifting bidirectional threaded rods are respectively movably inserted into the inner sides of the pair of lifting bidirectional threaded pipes, the pair of lifting gear boxes are respectively sleeved on the pair of lifting bidirectional threaded pipes, the pair of lifting extrusion discs are respectively installed on the pair of lifting bidirectional threaded rods, the pair of lifting extrusion rubber rings are respectively sleeved on the pair of lifting extrusion discs, and the driving ends of the pair of lifting driving machines are respectively connected to the pair of lifting gear boxes.
[0007] Preferably, the lifting limiting assembly comprises two pairs of lifting sleeving shaft pipes, two pairs of lifting convex shaft rods and two pairs of lifting sleeving buffer springs.
[0008] The two pairs of lifting sleeving shaft pipes are uniformly installed on the concave sleeving support, the two pairs of lifting convex shaft rods are respectively movably inserted into the inner sides of the two pairs of lifting sleeving shaft pipes, the two pairs of lifting convex shaft rods are connected to the lifting annular ring, and the two pairs of lifting sleeving buffer springs are respectively sleeved on the two pairs of lifting convex shaft rods.
[0009] Preferably, the bottle transport device is provided with a pair of opposite extrusion hydraulic push rods, and the pair of opposite extrusion hydraulic push rods are respectively provided with arc extrusion blocks.
[0010] Preferably, the concave sleeving support is provided with an infrared scanner.
[0011] Preferably, the pair of arc extrusion blocks are respectively provided with pressure sensors.
[0012] Beneficial effects
[0013] The utility model provides a kind of cleaning agent ration filling structure.It has the following beneficial effects, the cleaning agent ration filling structure, first, by the synergies of ration drainage component and lifting limiting component, the accurate measurement and stable lifting of raw material are realized, the uniformity and stability of raw material in the filling process are ensured;Lifting drive machine drives lifting gear box, drives lifting bidirectional screw rod to carry out lifting movement, to accurately control the position of lifting extrusion disc, realizes negative pressure adsorption and high pressure push, improves the accuracy and efficiency of filling;Secondly, lifting limiting component is combined by lifting sleeve shaft pipe, lifting convex shaft rod and lifting sleeve buffer spring, effectively limits the lifting range of lifting ring, ensures the smooth progress of filling process;This design not only improves the stability of equipment, but also prolongs the service life of equipment;In addition, a pair of relative extrusion hydraulic push rod and circular-arc extrusion block are arranged on bottle transport device, and infrared scanner and pressure sensor are arranged on concave sleeve support, which further improves the intelligentization and automation level of equipment;Hydraulic push rod and circular-arc extrusion block can be self-adaptively adjusted according to the size and shape of bottle, to ensure the stability of bottle in filling process;Infrared scanner and pressure sensor can monitor the position and pressure state of bottle in real time, to provide strong support for accurate control and fault warning of equipment;The comprehensive application of these advantages makes the filling equipment show excellent performance and wide application prospect in cleaning agent filling field. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is the main view cross section schematic view of the cleaning agent ration filling structure of the utility model.
[0015] Fig. 2 It is the three-dimensional local cross section schematic view of the cleaning agent ration filling structure of the utility model.
[0016] In the drawing: 1, bottle transport device; 2, raw material box; 3, transfer shaft pipe; 4, feeding three-way valve; 5, transfer three-way valve; 6, feeding limiting pipe; 7, lifting ring electromagnet; 8, lifting ring magnet; 9, lifting sleeve horn gasket; 10, lifting sleeve pipe; 11, convex sleeve shaft pipe; 12, lifting ring; 13, lifting air extraction fan; 14, lifting drive machine; 15, lifting bidirectional screw pipe; 16, lifting bidirectional screw rod; 17, lifting gear box; 18, lifting extrusion disc. DETAILED DESCRIPTION
[0017] Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the scope of protection of the utility model.
[0018] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.
[0019] Example
[0020] like Figs. 1-2 As shown, the concave-shaped set bracket is installed on the bottle conveyor 1, and the feeding structure is installed on the concave-shaped set bracket. The feeding structure includes: a raw material box 2, a pair of transfer shaft tubes 3, a feeding three-way valve 4, a transfer three-way valve 5, a feeding limit tube 6, a lifting ring 12 electromagnet 7, a lifting ring 12 magnet 8, a lifting set horn scraper 9, a lifting set tube 10, a convex set shaft tube 11, a lifting ring 12, a lifting exhaust fan 13, a lifting limit component, and a quantitative diversion component;
[0021] Specifically, the raw material box 2 is installed on the concave-shaped support bracket, a pair of transfer shaft tubes 3 are installed on the concave-shaped support bracket, the transfer three-way valve 5 is connected to the pair of transfer shaft tubes 3 and the raw material box 2, the feeding limit tube 6 is inserted into the concave-shaped support bracket, the feeding three-way valve 4 is connected to the pair of transfer shaft tubes 3 and the feeding limit tube 6, and the lifting support tube 10 is fitted onto the feeding limit tube 6, and the lifting support tube 10 is connected to the lifting limit tube 6. The components are connected to the concave sleeve bracket, the convex sleeve shaft tube 11 is fitted onto the lifting sleeve tube 10, the lifting ring 12 is connected to the lifting sleeve tube 10 and the convex sleeve shaft tube 11, the lifting exhaust fan 13 is installed on the convex sleeve shaft tube 11, the quantitative drainage component is installed on a pair of the transfer shaft tubes 3, the electromagnet 7 of the lifting ring 12 is installed on the concave sleeve bracket, and the magnet 8 of the lifting ring 12 is installed on the lifting ring 12;
[0022] It needs to be explained that in the above, the raw materials inside the raw material box 2 are drained through the transfer three-way valve 5 to the inside of the pair of transfer shaft pipes 3, and are run one by one through the pair of transfer shaft pipes 3, are drained through the feeding three-way valve 4, are drained from the inside of the transfer shaft pipe 3 to the inside of the feeding limiting pipe 6, are magnetically repelled by the lifting circular ring 12 electromagnet 7 through the electrification of the lifting circular ring 12 electromagnet 7, drive the lifting circular ring 12 on it, and are stably lifted by the lifting circular ring 12 to drive the lifting sleeve pipe 10 and the convex sleeve shaft pipe 11 on it, so as to slide and insert the lifting sleeve pipe 10 and the convex sleeve shaft pipe 11 into the inside of the cleaning agent bottle, drain the cleaning agent to the inside of the lifting sleeve pipe 10 through the feeding limiting pipe 6, and discharge the gas inside the cleaning agent bottle through the convex sleeve shaft pipe 11, discharge the air inside the convex sleeve shaft pipe 11 through the lifting air exhaust fan 13, and limit the lifting of the lifting circular ring 12 through the lifting limiting assembly.
[0023] As shown in Figs. 1-2 , the quantitative drainage assembly comprises a pair of lifting drive machines 14, a pair of lifting bidirectional threaded pipes 15, a pair of lifting bidirectional threaded rods 16, a pair of lifting gear boxes 17, a pair of lifting extrusion discs 18, and a pair of lifting extrusion rubber rings.
[0024] Specifically, the pair of lifting bidirectional threaded pipes 15 are respectively inserted into the pair of transfer shaft pipes 3 through bearings, the pair of lifting bidirectional threaded rods 16 are respectively movably inserted into the inside of the pair of lifting bidirectional threaded pipes 15, the pair of lifting gear boxes 17 are respectively sleeved on the pair of lifting bidirectional threaded pipes 15, the pair of lifting extrusion discs 18 are respectively installed on the pair of lifting bidirectional threaded rods 16, the pair of lifting extrusion rubber rings are respectively sleeved on the pair of lifting extrusion discs 18, and the driving ends of the pair of lifting drive machines 14 are respectively connected to the pair of lifting gear boxes 17.
[0025] It needs to be explained that in the above, the lifting drive machine 14 is operated to drive the lifting gear box 17 on the driving end of the lifting drive machine 14 to operate, drive the lifting bidirectional threaded pipe 15 on the inside of the lifting gear box 17 to rotate, stably lift the lifting bidirectional threaded rod 16 on the inside of the lifting bidirectional threaded pipe 15 through the lifting bidirectional threaded pipe 15, drive the lifting extrusion disc 18 on it through the lifting bidirectional threaded rod 16, and stably lift the lifting extrusion disc 18 on the inside of the transfer shaft pipe 3, so as to achieve negative pressure adsorption and high-pressure pushing.
[0026] As shown in Figs. 1-2 , the lifting limiting assembly comprises two pairs of lifting sleeve shaft pipes, two pairs of lifting convex shaft rods, and two pairs of lifting sleeve buffer springs.
[0027] Specific, two pairs of the lifting sleeve shaft pipe is evenly installed on the concave sleeve support, two pairs of the lifting convex shaft rod is respectively inserted in the inner side of two pairs of the lifting sleeve shaft pipe, and two pairs of the lifting convex shaft rod is connected to the lifting ring 12, two pairs of the lifting sleeve buffer spring is respectively sleeved on two pairs of the lifting convex shaft rod;
[0028] It should be noted that, through the lifting ring 12 drives the lifting convex shaft rod on it, so that the lifting convex shaft rod along the inner side of the lifting sleeve shaft pipe is stably lifted, so as to extrude the lifting sleeve buffer spring and shrink, so as to achieve stable lifting.
[0029] As a preferred solution, further, the bottle transport device 1 is provided with a pair of opposite extrusion hydraulic push rods, and the opposite extrusion hydraulic push rods are respectively provided with arc extrusion blocks.
[0030] As a preferred solution, further, the concave sleeve support is provided with an infrared scanner.
[0031] As a preferred solution, further, the arc extrusion blocks are respectively provided with pressure sensors.
[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A detergent dosing structure comprising: The bottle transport device, the concave sleeve support and the feeding structure are characterized in that the feeding structure comprises a raw material box, a pair of transfer shaft pipes, a feeding three-way valve, a transfer three-way valve, a feeding limiting pipe, a lifting ring electromagnet, a lifting ring magnet, a lifting sleeve horn scraper, a lifting sleeve pipe, a convex sleeve shaft pipe, a lifting ring, a lifting air suction fan, a lifting limiting assembly and a quantitative drainage assembly. The raw material box is mounted on the concave sleeve support, a pair of the transfer shaft pipes are mounted on the concave sleeve support, the transfer three-way valve is connected to the pair of the transfer shaft pipes and the raw material box, the feeding limiting pipe is inserted into the concave sleeve support, the feeding three-way valve is connected to the pair of the transfer shaft pipes and the feeding limiting pipe, the lifting sleeve pipe is sleeved on the feeding limiting pipe, the lifting sleeve pipe is connected to the concave sleeve support through the lifting limiting assembly, the convex sleeve shaft pipe is sleeved on the lifting sleeve pipe, the lifting ring is connected to the lifting sleeve pipe and the convex sleeve shaft pipe, the lifting air suction fan is mounted on the convex sleeve shaft pipe, the quantitative drainage assembly is mounted on the pair of the transfer shaft pipes, the lifting ring electromagnet is mounted on the concave sleeve support, and the lifting ring magnet is mounted on the lifting ring.
2. The cleaning agent dosing structure according to claim 1, wherein The quantitative drainage assembly comprises a pair of lifting drives, a pair of lifting bidirectional threaded pipes, a pair of lifting bidirectional threaded rods, a pair of lifting gear boxes, a pair of lifting extrusion discs and a pair of lifting extrusion rubber rings. The pair of the lifting bidirectional threaded pipes are respectively inserted into the pair of the transfer shaft pipes through bearings, the pair of the lifting bidirectional threaded rods are respectively movably inserted into the inner sides of the pair of the lifting bidirectional threaded pipes, the pair of the lifting gear boxes are respectively sleeved on the pair of the lifting bidirectional threaded pipes, the pair of the lifting extrusion discs are respectively mounted on the pair of the lifting bidirectional threaded rods, the pair of the lifting extrusion rubber rings are respectively sleeved on the pair of the lifting extrusion discs, and the driving ends of the pair of the lifting drives are respectively connected to the pair of the lifting gear boxes.
3. The cleaning agent dosing structure according to claim 2, wherein The lifting limiting assembly comprises two pairs of lifting sleeve shaft pipes, two pairs of lifting convex shaft rods and two pairs of lifting sleeve buffer springs. The two pairs of the lifting sleeve shaft pipes are uniformly mounted on the concave sleeve support, the two pairs of the lifting convex shaft rods are respectively movably inserted into the inner sides of the two pairs of the lifting sleeve shaft pipes, and the two pairs of the lifting convex shaft rods are connected to the lifting ring, the two pairs of the lifting sleeve buffer springs are respectively sleeved on the two pairs of the lifting convex shaft rods.
4. The cleaning agent dosing structure according to claim 3, wherein The bottle transport device is provided with a pair of opposite extrusion hydraulic push rods, and the pair of the opposite extrusion hydraulic push rods are respectively provided with arc extrusion blocks.
5. The cleaning agent dosing structure according to claim 4, wherein The concave sleeve support is provided with an infrared scanner.
6. The cleaning agent dosing structure according to claim 5, wherein The pair of the arc extrusion blocks are respectively provided with pressure sensors.