Automatic equipment for carrying and stacking mixed rubber sheets
By designing automated equipment with automatic flipping and handling mechanisms, the problem of low efficiency in handling and stacking rubber compound sheets was solved, achieving efficient sheet handling and stacking, and reducing costs and space requirements.
Patent Information
- Application Number
- CN202423150064.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing technologies, the handling and stacking of rubber compound sheets are inefficient, involve high manual labor intensity, require a large factory area, and are costly.
An automated device including an automatic flipping mechanism and a conveying mechanism was designed. Through feeding buffer, flipping conveying and position sensor control, the automated handling and stacking of film is realized, and AGV trolleys are used for storage.
It improves the efficiency of film handling and stacking, reduces process costs, reduces labor intensity, and saves factory space.
Smart Images

Figure CN223736829U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compound film production technology, specifically to an automated device for handling and stacking compound films. Background Technology
[0002] After the rubber compound undergoes water cooling and cutting processes, it needs to be left at room temperature for 8-24 hours to allow carbon black to continue to diffuse in the rubber compound, improve the uniformity of dispersion, and generate more bonded rubber.
[0003] In the existing technology, the cut film needs to be stacked and transported manually. To ensure production, more than two operators are required. The manual labor intensity is high, the process cost is high, the handling and stacking efficiency is low, and because manual stacking cannot be stacked in multiple layers, it occupies a large area of the workshop.
[0004] Therefore, there is an urgent need for automated equipment with high handling and palletizing efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an automated device for handling and stacking compounded film, so as to solve the technical problem of low efficiency in manual handling and stacking of film in the prior art.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] This utility model provides an automated device for handling and stacking compounded film, comprising:
[0008] An automatic flipping mechanism includes a pair of supports, a flipping conveyor movably connected to the supports, and a control connector for controlling the flipping conveyor to flip; a pallet frame is provided below the flipping conveyor.
[0009] A conveying mechanism is provided for transporting a pallet frame loaded with film to a target location. Optionally or preferably, it further includes an infeed buffer mechanism, the output of which is connected to the input of the automatic flipping mechanism.
[0010] The film enters the automatic flipping mechanism via the feeding buffer mechanism.
[0011] Optionally or preferably, the flipping conveyor includes a bracket, a plurality of rollers disposed on the bracket, and a conveyor belt connected to the plurality of rollers;
[0012] The bracket is provided with a plurality of hinges on the side near the support, and the bracket is hinged to the support through the plurality of hinges.
[0013] Optionally or preferably, the control connector includes a telescopic member and a connecting member;
[0014] The connector is an L-shaped plate with corresponding long and short arms; the long arm of the connector is fixedly connected to the bracket, and the short arm of the connector is hinged to the telescopic member.
[0015] A fulcrum spring is also provided between the long arm of the connector and the bracket.
[0016] Optionally or preferably, the telescopic component is a cylinder, the base of the cylinder is fixedly connected to the bracket, and the piston rod of the cylinder is hinged to the short arm of the connecting component.
[0017] Optionally or preferably, the handling mechanism is an AGV (Automated Guided Vehicle); the target location is an automated warehouse.
[0018] Optionally or preferably, a protective cover is provided on the outside of the bracket.
[0019] Optionally or preferably, the flipping conveyor is further provided with a position sensor, which is electrically connected to the control connector.
[0020] Based on the above technical solution, this utility model can produce at least the following technical effects:
[0021] This utility model provides an automated device for handling and stacking compounded film. The cut film first enters a feeding buffer mechanism, which adjusts the speed and quantity of the film entering the automatic flipping mechanism. After entering the automatic flipping mechanism, the film enters a flipping conveyor until it triggers a position sensor. At this point, the position sensor sends a signal to a control connector, which then controls the flipping conveyor to flip downwards. The film falls into a pallet frame under gravity and is finally transported to an automated warehouse for storage by a handling mechanism. The entire process is automated, improving the efficiency of film handling and stacking, and reducing process costs. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0023] Figure 2 This is a schematic diagram of the cooperative structure of the conveying mechanism, the automatic flipping mechanism, and the feeding buffer mechanism in an embodiment of this utility model;
[0024] Figure 3 This is a schematic diagram of the automatic flipping mechanism in an embodiment of this utility model;
[0025] Figure 4 This is a schematic diagram of the automatic flipping mechanism (without the protective cover) in an embodiment of this utility model;
[0026] Figure 5 yes Figure 4 A magnified view of part A in the middle.
[0027] In the diagram: 100, Automatic tilting mechanism; 110, Support frame; 120, Tilting conveyor; 121, Bracket; 122, Roller; 123, Conveyor belt; 124, Hinge; 125, Protective cover; 130, Control connector; 131, Telescopic component; 132, Connector; 133, Pivot spring; 140, Pallet frame; 200, Handling mechanism; 300, Feed buffer mechanism; 400, Automated warehouse. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model; obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0029] Example
[0030] Please see Figures 1 to 5 An automated device for handling and stacking compounded film includes a feeding buffer mechanism 300, an automatic flipping mechanism 100, a handling mechanism 200, and an automated warehouse 400 for storing film.
[0031] The aforementioned feeding buffer mechanism 300 is used to move the film to the automatic flipping mechanism 100. The feeding buffer mechanism 300 can adjust the speed at which the film enters the automatic flipping mechanism 100. In this embodiment, the feeding buffer mechanism 300 is a conveyor belt structure.
[0032] After the film enters the automatic flipping mechanism 100, the automatic flipping mechanism 100 monitors the position of the film in real time. After the film reaches the target position, the automatic flipping mechanism 100 flips downward, so that the film falls into the tray frame 140.
[0033] Specifically, the automatic flipping mechanism 100 includes a pair of supports 110, with a flipping conveyor 120 movably connected to the upper part of the supports 110. A control connector 130 is also provided between the supports 110 and the flipping conveyor 120. The flipping conveyor 120 can achieve flipping movement under the action of the control connector 130. Under normal conditions, the pair of flipping conveyors 120 are set horizontally and run. Under flipping conditions, the pair of flipping conveyors 120 flip downwards simultaneously.
[0034] In this embodiment, the flipping conveyor 120 includes a bracket 121, on which a plurality of rollers 122 are provided, and a conveyor belt 123 is connected to the plurality of rollers 122. It is understood that the plurality of rollers 122 should include at least one drive roller, thereby driving the conveyor belt 123 to move. Two hinges 124 are provided on the side of the bracket 121 near the corresponding support 110, and the bracket 121 is hinged to the support 110 through the two hinges 124.
[0035] In this embodiment, the control connector 130 includes a telescopic member 131 and a connector 132; wherein, the connector 132 is an L-shaped plate with corresponding long arms and short arms, the long arm of the connector 132 is fixedly connected to the bracket 121, and the short arm of the connector 132 is hinged to the telescopic member 131; in addition, a fulcrum spring 133 is provided between the long arm and the bracket 110, and the fulcrum spring 133 is used to maintain an elastic connection between the bracket 110 and the long arm of the connector 132.
[0036] In this embodiment, the telescopic member 131 is a cylinder, the base of the cylinder is fixed to the bracket 110, and the piston rod of the cylinder is hinged to the short arm of the connecting member 132.
[0037] In this embodiment, the flipping conveyor 120 is equipped with multiple position sensors, which are used to monitor the position of the film. When the film reaches the target position, the position sensors are triggered. The position sensors send a signal to the telescopic member 131 through the control module. The piston rod of the telescopic member 131 moves, so that the short arm of the connecting member 132 is subjected to an upward force, and the long arm moves downward under the action of the fulcrum spring 133, thereby driving the bracket 121 to flip downward.
[0038] In order to prevent damage to the control connector 130 during film handling, a protective cover 125 is also provided on the outside of the bracket 110 in this embodiment.
[0039] In this embodiment, the handling mechanism 200 is a conventional AGV trolley used for transporting film between various automated processes.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automated apparatus for handling and stacking of rubber sheets, for handling and stacking of rubber sheets, characterized in that, The application relates to an automatic film overturning mechanism. The automatic film overturning mechanism comprises a pair of supports (110), an overturning conveying part (120) movably connected with the supports (110), and a control connecting part (130) for controlling the overturning of the overturning conveying part (120); a tray material frame (140) is arranged below the overturning conveying part (120). A carrying mechanism (200) is arranged for carrying the tray material frame (140) loaded with films to a target position.
2. The automated apparatus for handling and stacking of the sheets of compound according to claim 1, characterized in that, The application further comprises an input material buffering mechanism (300), the output end of which is connected with the input end of the automatic film overturning mechanism (100). The films enter the automatic film overturning mechanism (100) through the input material buffering mechanism (300).
3. The automated apparatus for handling and stacking of the sheets of compound according to claim 1, characterized in that, The overturning conveying part (120) comprises a bracket (121), a plurality of rollers (122) arranged on the bracket (121), and a conveying belt (123) connected with the rollers (122). The bracket (121) is arranged with a plurality of hinge parts (124) on the side close to the support (110), and the bracket (121) is hinged with the support (110) through the hinge parts (124).
4. The automated apparatus for handling and stacking of the sheets of compound according to claim 3, characterized in that, The control connecting part (130) comprises a telescopic part (131) and a connecting part (132). The connecting part (132) is an L-shaped plate with a corresponding long arm and a short arm; the long arm of the connecting part (132) is fixedly connected with the bracket (121), and the short arm of the connecting part (132) is hinged with the telescopic part (131). A fulcrum spring (133) is further arranged between the long arm of the connecting part (132) and the support (110).
5. The automated apparatus for handling and stacking of the sheets of compound according to claim 4, characterized in that, The telescopic part (131) is a gas cylinder, the base of the gas cylinder is fixedly connected with the support (110), and the piston rod of the gas cylinder is hinged with the short arm of the connecting part (132).
6. The automated apparatus for handling and stacking of the sheets of compound according to claim 1, characterized in that, The carrying mechanism (200) is an AGV trolley, and the target position is a stereoscopic warehouse (400).
7. The automated apparatus for handling and stacking of the sheets of compound according to claim 1, characterized in that, The outer side of the support (110) is arranged with a protective cover (125).
8. The automated apparatus for handling and stacking of the sheets of compound according to claim 1, characterized in that, The overturning conveying part (120) is further arranged with a position sensor, and the position sensor is electrically connected with the control connecting part (130).