Drying assembly for carpet production

Abstract

The utility model discloses a drying assembly for carpet production, which comprises an air-drying chamber and a drying chamber, the drying chamber is arranged on the back of the air-drying chamber, the inside of the front of the drying chamber is of a hollow structure, and the front of the drying chamber is attached to and covers the back of the air-drying chamber. According to the utility model, the air drying chamber and the drying chamber are arranged, so that a multi-stage drying process of drying after air drying is realized. In the air drying bin, the carpet is guided through a plurality of guide rollers which are distributed in a staggered mode, so that the carpet can make full contact with air, part of water in the carpet can be removed preliminarily, and preparation is made for subsequent drying. And then the carpet enters the drying bin, the carpet is further thoroughly dried under the dual heating action of the first heating plate and the second heating plate, different degrees of moisture of the carpet can be more effectively removed through the combined mode, the drying efficiency is improved, and it is ensured that the carpet finally reaches the ideal drying state.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of carpet production, and particularly relates to a drying assembly for carpet production. BACKGROUND

[0002] A drying assembly for carpet production refers to a device or apparatus used for drying carpets during their production. The main function of such an assembly is to remove moisture from the carpets, ensuring that the carpets maintain a certain shape and stability after completion. By quickly removing moisture from the carpets, the production cycle of the carpets is shortened. For example, in the case of traditional natural drying, it may take several days for the carpets to completely dry, while using a drying assembly can complete the drying process within a few hours or even less, greatly improving the production speed of the carpets.

[0003] The existing drying assembly device occupies a large area, which is not convenient to install and adjust. At the same time, it only uses a single drying method, such as heating drying or natural air drying, which may result in an unsatisfactory drying effect, failing to fully and hierarchically remove moisture from the carpets. Especially for thicker or more humid carpets, it is difficult to ensure that the entire carpet achieves uniform and good drying, which may cause local dampness or over-drying, affecting the quality and subsequent use performance of the carpets. Moreover, due to structural design and other reasons, the internal components of the existing drying assembly may not be easily accessible, making it inconvenient to perform routine inspection, maintenance, and cleaning.

[0004] Therefore, it is necessary to invent a drying assembly for carpet production to solve the above problems. SUMMARY

[0005] The utility model aims at providing a drying assembly for carpet production to solve the above problems in the art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a drying assembly for carpet production, comprising a drying chamber and an oven chamber, the oven chamber is arranged on the back of the drying chamber, the front of the oven chamber is a hollow structure, and the front of the oven chamber is attached to the back of the drying chamber;

[0007] A plurality of guide rollers are rotatably installed on the upper and lower parts of the inside of the drying chamber, two groups of conveying rollers are arranged on the upper end and the lower part of the back of the drying chamber, an outlet is formed on the upper part of the back of the drying chamber, and the uppermost group of conveying rollers is located below the opening on the back of the drying chamber;

[0008] A second heating plate is fixedly installed on the back of the drying chamber between the two groups of conveying rollers, and a first heating plate is fixedly installed on the inside of the front of the oven chamber at a position corresponding to the second heating plate;

[0009] The lower end of the air-drying chamber is fixedly provided with a drainage opening, and an end cover is arranged on the outside of the drainage opening.

[0010] As a preferred scheme of the present application, the front side of the air-drying chamber is provided with a cabinet door, the cabinet door is rotatably connected to the front side opening of the air-drying chamber, a feeding port is formed in the front side of the cabinet door, and a discharging port is formed in the back side of the drying chamber.

[0011] As a preferred scheme of the present application, the cabinet door is externally provided with a feeding device for conveying the carpet, the front end of the carpet passes through the feeding port of the cabinet door, passes through a plurality of guide rollers and an opening in the upper back side of the air-drying chamber, and then passes through two groups of conveying rollers to be discharged from the lower discharging port of the drying chamber.

[0012] As a preferred scheme of the present application, at least one fan is fixedly arranged at one end of the air-drying chamber, and a fan supply chamber is arranged in the lower part of the air-drying chamber, and one end of the fan supply chamber is connected to the air outlet of the fan.

[0013] As a preferred scheme of the present application, air cylinders are fixedly arranged at the upper and lower sides of the air-drying chamber, and connecting seats are fixedly arranged at the upper and lower sides of the drying chamber, and the output end of each air cylinder is fixedly connected to the corresponding connecting seat.

[0014] As a preferred scheme of the present application, universal wheels are fixedly arranged at the bottom of the drying chamber, sealing pads are fixedly arranged at the front side of the drying chamber, and sealing pads are fixedly arranged at the corresponding positions of the back side of the air-drying chamber and the front side of the drying chamber.

[0015] In the above technical scheme, the present application has the following technical effects and advantages:

[0016] 1. The air-drying chamber and the drying chamber are arranged to realize a multi-stage drying process of air-drying first and then drying. In the air-drying chamber, the carpet is guided by a plurality of guide rollers arranged in a staggered manner, so that the carpet can be fully contacted with air, thereby preliminarily removing part of the water in the carpet and preparing for subsequent drying. Then, the carpet enters the drying chamber, and is further dried under the double heating of the first heating plate and the second heating plate. This combined mode can more effectively remove water in the carpet at different levels, improve the drying efficiency, and ensure that the carpet finally reaches an ideal drying state. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to make the technical scheme of the embodiments of the present application or the prior art clearer, the drawings needed in the embodiments will be briefly introduced below, obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0018] Figure 1 It is a first perspective view of the overall structure of the present application.

[0019] Figure 2 It is a second perspective view of the overall structure of the present application.

[0020] Figure 3 It is a sectional view of the overall structure of the present application.

[0021] Figure 4 It is a first perspective exploded view of the overall structure of the present application.

[0022] Figure 5 It is a second perspective exploded view of the overall structure of the present application.

[0023] Explanation of reference signs:

[0024] 1, air drying chamber; 11, cabinet door; 12, feeding port; 13, guide roller; 14, air supply chamber; 15, fan; 16, air cylinder; 2, drying chamber; 21, No. 1 heating plate; 22, No. 2 heating plate; 23, conveying roller; 24, universal wheel; 25, connecting seat; 26, discharging port; 3, drain; 4, carpet. DETAILED DESCRIPTION

[0025] In order to make those skilled in the art better understand the technical scheme of the present application, the present application will be further described in detail below with reference to the drawings.

[0026] The present application provides a drying assembly for carpet production as shown in Figures 1-5 The present application provides a drying assembly for carpet production as shown in

[0027] A plurality of guide rollers 13 are rotatably installed above and below the interior of the air-drying chamber 1, two groups of conveying rollers 23 are arranged on the upper end and lower end of the back surface of the air-drying chamber 1, and an outlet is formed on the upper end of the back surface of the air-drying chamber 1, with the uppermost group of conveying rollers 23 being located below the outlet on the back surface of the air-drying chamber 1, so that the guide rollers 13 and the conveying rollers 23 cooperate to smoothly transition the carpet between the air-drying chamber 1 and the drying chamber 2, and the design of the uppermost group of conveying rollers 23 ensures that the carpet can smoothly enter the drying chamber 2 along a predetermined path, so that the entire conveying process is continuous and orderly, preventing problems such as jamming and wrinkling of the carpet during the conveying process, and ensuring the continuity and efficiency of production.

[0028] A second heating plate 22 is fixedly installed on the back surface of the air-drying chamber 1 between the two groups of conveying rollers 23, and a first heating plate 21 is fixedly installed on the front surface of the drying chamber 2 at a position corresponding to the second heating plate 22, so that the first heating plate 21 and the second heating plate 22 form a good heat cooperative system, and during the process of the carpet entering the drying chamber 2 from the air-drying chamber 1, they can perform relay heating and drying of the carpet, so that the heat is more fully and uniformly applied to the carpet, avoiding local heat deficiency or overheating, and especially for thicker or more humid carpets, this double heating method can more effectively remove the moisture in the carpet, ensuring that the entire carpet reaches a uniform and good drying level.

[0029] A drainage port 3 is fixedly installed on one side of the lower end of the air-drying chamber 1, and an end cover is attached to the outside of the drainage port 3, so that the drainage port 3 provides a special drainage channel for the water separated from the carpet during the air-drying process. During the air-drying of the carpet, the water can be drained out of the chamber through the drainage port 3, avoiding accumulation at the bottom of the air supply chamber 14, effectively preventing problems such as bacterial growth, affecting the air-drying effect, and corrosion of internal parts of the equipment, maintaining a good dry environment and sanitary condition inside the equipment, and ensuring that the air-drying process can continue efficiently.

[0030] Further, in the above technical solution, a cabinet door 11 is arranged on the front surface of the air-drying chamber 1, one side of the cabinet door 11 is rotatably connected to the front surface of the air-drying chamber 1, a feeding port 12 is formed on the front surface of the cabinet door 11, and a discharging port 26 is formed on the back surface of the drying chamber 2.

[0031] Further, in the above technical solution, the cabinet door 11 is used to convey the carpet 4, the front end of the carpet 4 passes through the feeding port 12 of the cabinet door 11, passes through a plurality of guide rollers 13 and the opening on the back surface of the air-drying chamber 1, and then passes through two groups of conveying rollers 23 to be discharged from the lower discharging port 26 of the drying chamber 2.

[0032] Further, in the above technical solution, the outer end of the air-drying chamber 1 is fixedly provided with at least one fan 15, and the lower part of the air-drying chamber 1 is provided with an air supply chamber 14, and the inner end of the air supply chamber 14 is connected with the air outlet of the fan 15, and the fan 15 and the air supply chamber 14 jointly form a stable and efficient ventilation system. The fan 15 can continuously supply air to the air supply chamber 14, and the air supply chamber 14 can uniformly distribute the air into the air-drying chamber 1 to provide sufficient and uniform airflow for the carpet, accelerate the evaporation of the moisture on the surface and inside of the carpet, ensure the air-drying effect, and make up for the defects of uneven and unstable ventilation of the existing drying assembly, so that the air-drying process of the carpet is more efficient and uniform.

[0033] Further, in the above technical solution, the upper and lower parts of the two sides of the air-drying chamber 1 are fixedly provided with air cylinders 16, and the upper and lower parts of the two sides of the drying chamber 2 are fixedly provided with connecting seats 25, and the output end of each air cylinder 16 is fixedly connected with the corresponding connecting seat 25, so that the operator can adjust the relative position of the air-drying chamber 1 and the drying chamber 2 through the air cylinder 16. During equipment installation, debugging, maintenance or cleaning, the air-drying chamber 1 and the drying chamber 2 can be flexibly opened or adjusted in the abutting state through the extension and retraction of the air cylinder, so that the internal components can be conveniently inspected, repaired and cleaned, the problem of difficult access and inconvenient maintenance of the internal components of the existing drying assembly is solved, the maintenance difficulty and cost of the equipment are reduced, and the overall operability and durability of the equipment are improved.

[0034] Further, in the above technical solution, the bottom of the drying chamber 2 is fixedly provided with universal wheels 24, the front edge of the drying chamber 2 is fixedly provided with a sealing gasket, and the back surface of the air-drying chamber 1 is fixedly provided with a sealing gasket at the corresponding position of the front edge of the drying chamber 2. The sealing gasket can prevent the hot air in the drying chamber from leaking, ensure that the heat is concentrated inside to dry the carpet, improve the heat utilization efficiency, and ensure the drying effect, and the universal wheels 24 can support the drying chamber 2 and stably move the drying chamber 2 when the drying chamber 2 moves.

[0035] The drying assembly for carpet production provided by the utility model has the advantages that:

[0036] The air-drying chamber 1 is the front end part of the entire drying assembly and provides a relatively independent and stable space environment for the preliminary treatment of the carpet, facilitates cooperation with the subsequent drying chamber 2, realizes a continuous drying process, and can orderly accommodate and arrange multiple functional components through the reasonable space layout, thereby ensuring the smooth progress of the entire air-drying process.

[0037] The compact and matched layout of the drying chamber 2 effectively saves the overall land occupation of the equipment, makes the whole drying assembly more reasonable in space utilization, helps better installation and arrangement in a limited space such as a production workshop, and solves the problem of large land occupation of the existing drying assembly.

[0038] The equipment is started, the external feeding device is connected with the feeding port 12 below the front of the cabinet door 11 of the air drying chamber 1, the front end of the carpet 4 to be dried can smoothly pass through the feeding port and enter the air drying chamber 1. After the carpet enters the air drying chamber 1, it will be guided by a plurality of staggered guide rollers 13, change the direction of travel in the chamber, and continuously stretch and spread, so that each part of the carpet is fully exposed to the air environment in the chamber. At the same time, the fan 15 is started, the fan sucks external air and delivers it to the air supply chamber 14 through the air outlet, and the air supply chamber 14 uniformly distributes the air to the whole air drying chamber 1, so that the air forms a stable and uniform airflow in the chamber. The moisture on the surface and inside of the carpet begins to evaporate rapidly under the action of the airflow, realizing preliminary drying.

[0039] The dried carpet continues to move under the guidance of the guide rollers 13 to the opening above the back of the air drying chamber 1, and then is driven by the two groups of conveying rollers 23 to move stably to the drying chamber 2, ensuring that the carpet can smoothly transition from the air drying chamber 1 to the drying chamber 2. The dried carpet continues to move in the drying chamber 2 under the action of the conveying device or its own gravity, and is sent out through the discharge port 26 below the back of the drying chamber 2, completing the whole drying process.

[0040] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without deviating from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be understood as limiting the scope of protection of the claims of the present application.

Claims

1. A drying assembly for carpet production comprising a through-air drying chamber (1) and a stenter drying chamber (2), characterized in that: The drying chamber (2) is arranged at the back of the air drying chamber (1), the front of the drying chamber (2) is hollow, and the front of the drying chamber (2) is attached to the back of the air drying chamber (1); A plurality of guide rollers (13) are arranged on the upper and lower parts of the inside of the air drying chamber (1), two groups of conveying rollers (23) are arranged on the upper and lower parts of the back of the air drying chamber (1), and an outlet is arranged on the upper part of the back of the air drying chamber (1); the uppermost group of conveying rollers (23) is arranged below the outlet on the back of the air drying chamber (1); A second heating plate (22) is fixedly arranged on the back of the air drying chamber (1) and between the two groups of conveying rollers (23), and a first heating plate (21) is fixedly arranged on the inside of the front of the drying chamber (2) and at a position corresponding to the second heating plate (22). A drain port (3) is fixedly arranged on one side of the lower end of the air drying chamber (1), and an end cover is arranged on the outside of the drain port (3).

2. A drying assembly for carpet production as claimed in claim 1, characterized in that: A cabinet door (11) is arranged on the front of the air drying chamber (1), one side of the cabinet door (11) is rotatably connected to the front opening of the air drying chamber (1), a feeding port (12) is arranged on the front of the cabinet door (11), and a discharging port (26) is arranged on the back of the drying chamber (2).

3. A drying assembly for carpet production as claimed in claim 2, characterized in that: A feeding device is arranged on the outside of the cabinet door (11), and a carpet (4) is conveyed by the feeding device, the front end of the carpet (4) passes through the feeding port (12) of the cabinet door (11), passes through a plurality of guide rollers (13) and the outlet on the upper part of the back of the air drying chamber (1), and then passes through two groups of conveying rollers (23) and is discharged from the lower discharging port (26) of the drying chamber (2).

4. The drying assembly for carpet production according to claim 1, characterized in that: At least one fan (15) is fixedly arranged on one end of the air drying chamber (1), and a wind supply chamber (14) is arranged on the lower part of the inside of the air drying chamber (1), one end of the inside of the wind supply chamber (14) is connected to the air outlet of the fan (15).

5. The drying assembly for carpet production according to claim 1, characterized in that: Air cylinders (16) are fixedly arranged on the upper and lower parts of the two sides of the air drying chamber (1), and connecting seats (25) are fixedly arranged on the upper and lower parts of the two sides of the drying chamber (2), the output end of each air cylinder (16) is fixedly connected to the corresponding connecting seat (25).

6. The drying assembly for carpet production according to claim 1, characterized in that: Universal wheels (24) are fixedly arranged on the bottom of the drying chamber (2), sealing gaskets are fixedly arranged on the front of the drying chamber (2) and on the back of the air drying chamber (1) and at positions corresponding to the front of the drying chamber (2).

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