Heating system of cold flame spraying machine
The modularly designed heating system, which uses ceramic sleeves and heating coils, solves the problems of high cost, large size, and poor adaptability of traditional electromagnetic heating systems, and achieves uniform heating and convenient maintenance.
Patent Information
- Application Number
- CN202423317996.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional cold flame spraying machines have electromagnetic heating systems that are costly, bulky, poorly adaptable, inconvenient to maintain, and produce uneven heating, making them difficult to use across different models of equipment.
The modular heating system includes a ceramic sleeve, heating coil, and terminals. Multiple independent heating modules are connected in series, and a stable connection is achieved using ceramic spacers and fixing posts, ensuring heating uniformity and flexibility.
It achieves flexibility and maintainability of the heating system, reduces costs and size, ensures uniform and safe heating, and simplifies the maintenance process.
Smart Images

Figure CN223741354U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cold flame spraying machine technical field especially relates to a kind of heating system of cold flame spraying machine. BACKGROUND
[0002] Cold flame, also known as cold light flame, is widely used in various stage performances, ceremonial activities and indoor and outdoor entertainment venues. Cold flame spraying machine is an important equipment for producing cold flame, and one of its core components is the heating system, which is responsible for heating the cold flame material to the appropriate temperature to enable it to ignite and produce cold flame effect.
[0003] Traditional cold flame spraying machine heating system mainly adopts electromagnetic heating method. However, the electromagnetic heating system has many shortcomings: first, its manufacturing cost is relatively high. Second, the electromagnetic heating system is usually large in size, occupying a considerable amount of space inside the cold flame spraying machine, making the equipment bulky and inconvenient to carry, increasing the difficulty of transportation and installation. In addition, the size of the electromagnetic heating system is relatively fixed, making it difficult to adapt to different lengths and specifications of the delivery pipe, limiting its versatility in different models of cold flame spraying machine. Furthermore, due to the limitations of heating method, it is often difficult to achieve uniform heating, resulting in unstable cold flame effect, and even possible local overheating or insufficient heating. Finally, the traditional electromagnetic heating system is usually designed and installed as a whole unit, and once the system fails or is damaged, the entire heating system needs to be replaced, which is time-consuming and labor-intensive, causing inconvenience to users.
[0004] Therefore, it is necessary to further improve and perfect the existing technology to overcome these shortcomings, and the utility model is made based on this situation. INVENTION CONTENT
[0005] The utility model aims to overcome the shortcomings of the prior art and provide a more efficient, economical, reliable and more adaptable cold flame spraying machine heating system.
[0006] The utility model is achieved by the following technical solutions:
[0007] To solve the above technical problems, the utility model provides a kind of heating system of cold flame spraying machine, including the delivery pipe for conveying cold flame material, the outer surface of the delivery pipe is sleeved with several independent heating modules, each heating module includes ceramic sleeve, heating coil wound on ceramic sleeve and wiring terminal connected to heating coil, ceramic spacer is provided between the ceramic sleeves of adjacent heating modules.
[0008] In order to further solve the technical problems to be solved by the utility model, the heating system of the cold flame spray painting machine is characterized in that the ceramic sleeve is provided with the annular partition plate extending radially outward at the left and right ends, the outer side of the annular partition plate is provided with the fixed column, and the left and right side faces of the ceramic partition ring are provided with the fixed holes capable of being inserted and matched with the corresponding fixed columns.
[0009] In order to further solve the technical problems to be solved by the utility model, the heating system of the cold flame spray painting machine is characterized in that the fixed columns at the left and right ends of the same ceramic sleeve are staggered in the circumferential direction, and the positions and sizes of the corresponding fixed columns on different ceramic sleeves are consistent.
[0010] In order to further solve the technical problems to be solved by the utility model, the heating system of the cold flame spray painting machine is characterized in that the outer side of the ceramic partition ring is provided with the positioning through hole, and the positioning through hole is provided with the fastener for fixing the ceramic partition ring on the conveying pipe.
[0011] In order to further solve the technical problems to be solved by the utility model, the heating system of the cold flame spray painting machine is characterized in that the ceramic sleeve is closely attached to the outer surface of the conveying pipe.
[0012] In order to further solve the technical problems to be solved by the utility model, the heating system of the cold flame spray painting machine is characterized in that the surface of the resistance wire of the heating coil is coated with the insulating paint.
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] The heating system of the utility model adopts the modular design, is formed by a plurality of heating modules in series, is not limited by the length of the conveying pipe, is higher in flexibility, can increase or decrease the number of the heating modules at will according to the length of the conveying pipe, so that the uniformity of the conveying pipe being heated is guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0015] The specific embodiments of the utility model will be further explained in detail in combination with the drawings, in which:
[0016] Figure 1 is the three-dimensional structure schematic view of the utility model;
[0017] Figure 2 is the exploded schematic view of the utility model;
[0018] Figure 3 is the working principle schematic view of the cold flame spray painting machine. DETAILED DESCRIPTION
[0019] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings and specific embodiments.
[0020] The embodiment discloses a heating system of a cold flame spraying machine. Figures 1 to 3 The system has simple structure, convenient installation, can realize uniform heating of cold flame materials, and has excellent safety, reliability and maintainability. Compared with the traditional electromagnetic heating mode, the heating system provided by the utility model has lower price, smaller size and higher practicability.
[0021] As shown in Figure 1 and Figure 2 , the heating system mainly comprises a conveying pipe 1 for conveying cold flame materials and a plurality of independent heating modules 2. The conveying pipe 1 is a hollow tubular structure for conveying cold flame materials to the spray pipe. The heating module 2 is sleeved on the outer surface of the conveying pipe 1 and is responsible for heating the cold flame materials in the pipe.
[0022] Each heating module 2 has the same structure and is composed of three key components: a ceramic sleeve 21 in the shape of a circular tube, a heating coil 22 wound around the outer periphery of the ceramic sleeve 21 and a terminal 23 connected to both ends of the heating coil 22.
[0023] The ceramic sleeve 21 is made of high-temperature-resistant ceramic material and has good thermal conductivity and insulation. This double feature ensures that heat can be effectively transferred to the cold flame materials in the conveying pipe 1, while avoiding safety risks such as electric leakage. The inner diameter of the ceramic sleeve 21 is slightly larger than the outer diameter of the conveying pipe 1, so that it can be tightly attached to the outer surface of the conveying pipe 1, ensuring the stability and uniformity of heating.
[0024] The heating coil 22 is tightly wound around the outer periphery of the ceramic sleeve 21 and is the core component of the heating system. In order to further improve the safety, the surface of the resistance wire of the heating coil 22 is coated with a layer of high-temperature-resistant insulating paint. This layer of insulating paint not only prevents short circuit, but also plays a role in heat preservation and fixing the resistance wire, further improving the stability and service life of the heating system. The terminal 23 is connected to both ends of the heating coil 22 and is used to connect the external power supply to provide the required electric energy for the heating coil 22.
[0025] A big highlight of the utility model lies in its modular design. The plurality of heating modules 2 are connected through series connection mode, and constitute complete heating system. This design is not limited by the length of the conveying pipe 1, and has very high flexibility. The user can flexibly increase or decrease the number of heating modules 2 according to the actual length of the conveying pipe 1, ensure that the conveying pipe 1 is evenly heated, and avoid the situation of local overheating or insufficient heating. In addition, the modular design greatly improves the maintainability of the system. Once a heating module 2 fails, only the damaged module needs to be replaced, without replacing the entire system, greatly reducing the maintenance cost and time.
[0026] In order to facilitate the series installation of the module and isolate the heat escape between adjacent modules, high-temperature-resistant ceramic spacers 3 are arranged between the ceramic sleeves 21 of adjacent heating modules 2. Figure 1 And Figure 2 As shown in the drawings, in order to further improve the convenience and stability of installation, the ceramic sleeve 21 is respectively provided with a radially outwardly extending annular partition plate 211 at the left and right ends, and one or more fixing columns 212 are uniformly distributed on the partition plate 211. Correspondingly, the left and right side surfaces of the ceramic spacer 3 are provided with fixing holes 31 corresponding in number and position to the fixing columns 212. Through the plug-in cooperation of the fixing columns 212 and the fixing holes 31, the adjacent ceramic sleeves 21 and ceramic spacers 3 are firmly connected together to form a stable heating module assembly. In order to avoid assembly errors, the fixing columns 212 at the left and right ends of the same ceramic sleeve 21 are staggered in the circumferential direction, and the positions and sizes of the corresponding fixing columns 212 on different ceramic sleeves 21 remain consistent.
[0027] In addition, in order to further enhance the fixing stability of the heating module assembly on the conveying pipe 1, at least one positioning through hole 32 is further arranged on the outer side surface of the ceramic spacer 3, which is used for penetrating a fastener (such as a bolt or a screw) and being fixed on the conveying pipe 1, to ensure that the entire heating system is stable and reliable.
[0028] Figure 3 As shown in the drawings, the principle schematic diagram of the cold flame spray painting machine clearly shows the installation position and function of the conveying pipe 1 and the heating system, and further illustrates the technical scheme of the utility model.
[0029] In summary, the cold flame spray painting machine heating system provided by the embodiment effectively solves the problems of high cost, large size, poor adaptability, inconvenient maintenance and the like of the traditional heating system, and provides an efficient, safe, reliable and economical heating solution for the cold flame spray painting machine field.
Claims
1. A heating system for a cold flame spray painting machine, characterized in that: The application relates to a conveying pipe (1) for conveying cold flame materials, the outer surface of the conveying pipe (1) being provided with a plurality of independent heating modules (2), each of the heating modules (2) comprising a ceramic sleeve (21), a heating coil (22) wound on the ceramic sleeve (21), and a terminal (23) connected to the heating coil (22), and ceramic separators (3) being arranged between the ceramic sleeves (21) of adjacent heating modules (2).
2. A heating system for a cold flame spray painting machine according to claim 1, characterized in that: The left and right ends of the ceramic sleeve (21) are provided with annular separators (211) extending radially outward, the outer side of the annular separators (211) is provided with fixing columns (212), and the left and right sides of the ceramic separators (3) are provided with fixing holes (31) capable of being inserted and matched with the corresponding fixing columns (212).
3. A heating system for a cold flame paint shaker as defined in claim 2, characterized in that: The fixing columns (212) at the left and right ends of the same ceramic sleeve (21) are staggered in the circumferential direction, and the positions and sizes of the corresponding fixing columns (212) on different ceramic sleeves (21) are consistent.
4. The heating system of a cold flame painting machine according to claim 1, characterized in that: The outer side of the ceramic separator (3) is provided with a positioning through hole (32), and the positioning through hole (32) is provided with a fastener for fixing the ceramic separator (3) on the conveying pipe (1).
5. The heating system of a cold flame painting machine according to claim 1, characterized in that: The ceramic sleeve (21) is closely attached to the outer surface of the conveying pipe (1).
6. A heating system for a cold flame paint shaker as defined in claim 1, wherein: The surface of the resistance wire of the heating coil (22) is coated with insulating paint.