Full-automatic weaving separation and aluminum foil separation mechanism

By using a combination of fixed and rotating bearings, a fully automated braiding and foil separation mechanism is employed to achieve efficient and precise wire harness processing, solving the problems of inconsistent quality and low efficiency in existing technologies.

CN223743358UActive Publication Date: 2025-12-30DONGGUAN MINJIANG INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202520280648.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-30
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

In the existing wire harness and hardware processing industry, manual and semi-automatic processing results in poor product quality consistency and low efficiency, making it difficult to meet high-quality processing requirements.

Method used

It adopts a fully automatic braiding separation and aluminum foil separation mechanism, using fixed bearings and rotating bearings for positioning, and controls the rotation by motor and the up and down movement of the cross rotating shaft by air supply pipes to achieve precise braiding and aluminum foil separation.

Benefits of technology

This improved product quality consistency and processing efficiency, enabling highly efficient automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic weaving separation and aluminum foil separation mechanism, which relates to the technical field of consumer electronics and automobile wire harnesses and comprises a base, a support is fixedly mounted at the top of the base, a guide rail is fixedly connected to the top of the support, a movable plate is slidably connected to the top of the guide rail, and the movable plate is fixedly connected to the top of the support. The top of the base is further fixedly connected with a front-back driving motor, the output end of the front-back driving motor is connected with a linear sliding rail, the output end of the linear sliding rail is fixedly connected with a movable plate, the top of the movable plate is fixedly provided with a vertical plate, and one side of the vertical plate is fixedly connected with a rotary driving motor. According to the utility model, the fixed bearing and the rotary bearing are fixed at fixed points, the characteristics of the bearings and the connecting rod are utilized, the motor is used for controlling rotation, the air supply pipeline is used for blowing air to control the crossed rotating shaft on the guide rail to move up and down and enable the crossed rotating shaft to rotate around the head, and products processed by the device are good in quality consistency; the efficiency is high and the use effect is good.
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Description

Technical Field

[0001] This utility model relates to the field of consumer electronics and automotive wiring harness technology, specifically a fully automated braiding separation and aluminum foil separation mechanism. Background Technology

[0002] Currently, the domestic wire harness and hardware processing industry mostly still uses complex processes such as manual and semi-automatic brushing and aluminum foil separation mechanisms, as well as fully automatic mechanisms. Manual processing results in inconsistent product quality and low efficiency. A wire harness braiding and finishing device is proposed in Chinese Patent Publication No. CN211828278U. Research on existing technologies and the aforementioned patent reveals that while semi-automatic processing improves quality consistency and efficiency, its braiding control method still falls short of high-quality processing requirements. Therefore, this utility model proposes a fully automatic braiding separation and aluminum foil separation mechanism. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a fully automatic braiding separation and aluminum foil separation mechanism that can achieve precise braiding and aluminum foil separation.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic braiding separation and aluminum foil separation mechanism, comprising a base, a bracket fixedly mounted on the top of the base, a guide rail fixedly connected to the top of the bracket, a movable plate slidably connected to the top of the guide rail, a front and rear drive motor fixedly connected to the top of the base, a linear slide rail connected to the output end of the front and rear drive motors, the output end of the linear slide rail fixedly connected to the movable plate, a vertical plate fixedly mounted on the top of the movable plate, a rotary drive motor fixedly connected to one side of the vertical plate, a drive wheel connected to the output end of the rotary drive motor, and two driven drive wheels rotatably mounted on one side of the vertical plate, the drive wheel and the two driven drive wheels being connected by a transmission belt, and an air-blowing connecting shaft fixedly connected inside each of the two driven drive wheels. The device has a guide rail fixedly connected to one end, and a cross-rotating shaft slidably connected to one side of the guide rail. Air holes are opened inside the air-blowing connecting shaft and the guide rail. A movable shaft adapted to the air hole is connected to one side of the cross-rotating shaft, and the movable shaft is sealed and inserted into the air hole. A shaft rod is installed inside the cross-rotating shaft, and a shaft rod bracket is installed on the shaft rod. A rotary bearing is installed inside the shaft rod bracket. A connecting frame is also fixed on the movable plate. Fixed bearings are provided on both sides of the connecting frame, and a connecting frame is provided between the rotary bearing and the fixed bearing. By using two bearings, a fixed bearing and a rotary bearing, and utilizing the characteristics between the bearing and the connecting rod, the device controls the rotation of the cross-rotating shaft on the guide rail and its up-and-down movement and rotation around the head by controlling the rotation of the bearing by the motor and the air blowing through the air supply pipe. The products processed by this device have good consistency in quality, high efficiency, and good performance.

[0005] Preferably, a spring is connected to the guide rail, and the other end of the spring is connected to the cross rotation shaft.

[0006] Preferably, a double bearing housing is also fixedly installed on the movable plate, and the air blowing connecting shaft is rotatably installed inside the double bearing housing.

[0007] Preferably, one end of the air-blowing connecting shaft is connected to the air supply pipe via a rotary seal.

[0008] Preferably, the linear guide rail includes a fixed frame, a lead screw rotatably mounted in the fixed frame, and a slider threadedly connected to the lead screw. One end of the lead screw is fixedly connected to the output end of the front and rear drive motors, and the top of the slider is fixedly connected to a movable plate.

[0009] Preferably, the bottom of the movable plate is fixedly connected to a slider adapted to the guide rail.

[0010] Beneficial effects:

[0011] Compared with existing technologies, this fully automated braiding separation and aluminum foil separation mechanism has the following advantages:

[0012] This invention employs two bearings, a fixed bearing and a rotating bearing, to fix the bearings at their points. Utilizing the characteristics between the bearings and the connecting rod, the device controls the rotation via a motor and the air supply pipe to control the up-and-down movement of the cross-rotating shaft on the guide rail and its rotation around the head. The resulting product exhibits good consistency in quality, high efficiency, and excellent performance. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0016] Figure 3 This is a partial structural schematic diagram of the present invention;

[0017] Figure 4 This is a schematic diagram of the guide rail structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the rotary bearing and the fixed bearing of this utility model;

[0019] Figure 6 This is a schematic diagram of the guide rail of this utility model.

[0020] In the picture:

[0021] 1. Base; 2. Bracket; 3. Guide rail; 4. Movable plate; 5. Front and rear drive motors; 6. Linear slide rail; 7. Vertical plate; 8. Rotary drive motor; 9. Drive wheel; 10. Driven wheel; 11. Transmission belt; 12. Air blowing connecting shaft; 13. Guide rail; 14. Cross rotating shaft; 15. Shaft; 16. Shaft bracket; 17. Rotary bearing; 18. Connecting frame; 19. Fixed bearing; 20. Connecting frame; 21. Spring; 401. Double bearing bearing seat; 402. Slider; 601. Fixed frame; 602. Lead screw; 603. Slider. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-6 As shown, this utility model provides a technical solution: a fully automatic braiding separation and aluminum foil separation mechanism, including a base 1, a bracket 2 fixedly installed on the top of the base 1, a guide rail 3 fixedly connected to the top of the bracket 2, a movable plate 4 slidably connected to the top of the guide rail 3, a front and rear drive motor 5 fixedly connected to the top of the base 1, a linear slide rail 6 connected to the output end of the front and rear drive motor 5, the output end of the linear slide rail 6 fixedly connected to the movable plate 4, a vertical plate 7 fixedly installed on the top of the movable plate 4, a rotary drive motor 8 fixedly connected to one side of the vertical plate 7, a drive wheel 9 connected to the output end of the rotary drive motor 8, and two driven drive wheels 10 rotatably installed on one side of the vertical plate 7. The drive wheel 9 and the two driven drive wheels 10 are connected by a transmission belt 11. An air blowing connecting shaft 12 is fixedly connected inside each of the two driven drive wheels 10, and a guide rail 13 is fixedly connected to one end of the air blowing connecting shaft 12. A cross-rotating shaft 14 is slidably connected to one side of the guide rail 13. Air holes are opened inside the air blowing connecting shaft 12 and the guide rail 13. A movable shaft 1401 adapted to the air hole is connected to one side of the cross-rotating shaft 14. The movable shaft 1401 is sealed and inserted into the air hole. A shaft rod 15 is installed inside the cross-rotating shaft 14. A shaft rod bracket 16 is installed on the shaft rod 15. A rotary bearing 17 is installed inside the shaft rod bracket 16. A connecting frame 18 is also fixed on the movable plate 4. Fixed bearings 19 are set on both sides of the connecting frame 18. A connecting frame 20 is set between the rotary bearing 17 and the fixed bearing 19. By using two bearings, a fixed bearing and a rotary bearing, to fix the point, and utilizing the characteristics between the bearing and the connecting rod, the cross-rotating shaft 14 on the guide rail 13 is controlled to move up and down and rotate around the head by the motor and the air blowing through the air supply pipe. The products processed by this device have good consistency, high efficiency, and good performance.

[0024] Please refer to the following carefully. Figure 1 Furthermore, one end of the air-blowing connecting shaft 12 is connected to the air supply pipe through a rotary seal, and a spring 21 is connected to the guide rail 13. The other end of the spring 21 is connected to the cross rotating shaft 14.

[0025] Please refer to the following carefully. Figure 1 and Figure 2A double bearing housing 401 is also fixedly installed on the movable plate 4. The air blowing connecting shaft 12 is rotatably installed inside the double bearing housing 401. A slider 402 adapted to the guide rail 3 is fixedly connected to the bottom of the movable plate 4.

[0026] Please refer to the following carefully. Figure 6 The linear guide rail 6 includes a fixed frame 601, a lead screw 602 rotatably mounted in the fixed frame 601, and a slider 603 threadedly connected to the lead screw 602. One end of the lead screw 602 is fixedly connected to the output end of the front and rear drive motors 5, and the top of the slider 603 is fixedly connected to the movable plate 4.

[0027] Working principle: Driven by five motors, the drive wheel 9, driven wheel 10, and drive belt 11 drive the shaft 14 to make circular motion on the double bearing seat. Under the action of air intake through the air hole and spring 21, the cross rotating shaft 14 moves up and down on the guide rail 13, guiding the cross rotating bearing to rotate 360°. The shaft 12 is connected to the rotating bearing 17 through the fixed bearing 19. Under the action of the connecting frame 20, the shaft 15 remains stationary while the cross bearing rotates 360°. Then, through spring 21 and front and rear drive motors 5, it completes the rotation and forward movement around the head.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic mechanism for braided separation and aluminium foil separation comprising a base (1), characterised in that: The top of the base (1) is fixedly connected with a support (2), the top of the support (2) is fixedly connected with a guide rail (3), the top of the guide rail (3) is slidably connected with a movable plate (4), the top of the base (1) is also fixedly connected with a front-rear drive motor (5), the output end of the front-rear drive motor (5) is connected with a linear slide rail (6), the output end of the linear slide rail (6) is fixedly connected with the movable plate (4), the top of the movable plate (4) is fixedly connected with a vertical plate (7), one side of the vertical plate (7) is fixedly connected with a rotary drive motor (8), the output end of the rotary drive motor (8) is connected with a drive wheel (9), one side of the vertical plate (7) is also rotatably connected with two driven drive wheels (10), the drive wheel (9) and the two driven drive wheels (10) are connected through a transmission belt (11), the inside of the two driven drive wheels (10) is fixedly connected with a blowing connecting shaft (12), one end of the blowing connecting shaft (12) is fixedly connected with a guide rail (13), one side of the guide rail (13) is slidably connected with a cross rotating shaft (14), the inside of the blowing connecting shaft (12) and the guide rail (13) is provided with a gas hole, one side of the cross rotating shaft (14) is connected with a movable shaft (1401) matched with the gas hole, the movable shaft (1401) is sealingly inserted into the inside of the gas hole, the inside of the cross rotating shaft (14) is provided with a shaft rod (15), the shaft rod (15) is provided with a shaft rod frame (16), the inside of the shaft rod frame (16) is provided with a rotary bearing (17), the movable plate (4) is also fixedly connected with a connecting frame (18), the two sides of the connecting frame (18) are provided with fixed bearings (19), the rotary bearing (17) and the fixed bearing (19) are provided with a connecting frame (20).

2. A fully automatic braiding and foil separating mechanism according to claim 1, characterized in that: The guide rail (13) is connected with a spring (21), the other end of the spring (21) is connected with the cross rotating shaft (14).

3. A fully automatic braiding and foil separating mechanism according to claim 1, characterized in that: The movable plate (4) is also fixedly connected with a double-bearing bearing seat (401), the blowing connecting shaft (12) is rotatably connected in the double-bearing bearing seat (401).

4. A fully automated mechanism for braided separation and aluminum foil separation as claimed in claim 1, wherein: One end of the blowing connecting shaft (12) is connected with a gas supply pipeline through a rotary sealing element.

5. A fully automated mechanism for braided separation and aluminum foil separation as claimed in claim 1, wherein: The linear slide rail (6) comprises a fixed frame (601), a lead screw (602) rotatably connected in the fixed frame (601), and a sliding block (603) threadedly connected on the lead screw (602), one end of the lead screw (602) is fixedly connected with the output end of the front-rear drive motor (5), and the top of the sliding block (603) is fixedly connected with the movable plate (4).

6. A fully automated mechanism for braided separation and aluminum foil separation as claimed in claim 1, wherein: The bottom of the movable plate (4) is fixedly connected with a sliding block (402) matched with the guide rail (3).

Citation Information

Patent Citations

  • Wire harness weaving finishing device

    CN211828278U