Connector terminal pin coplanarity hot melting device
By designing a connector terminal pin coplanarity hot-melt device and using the plastic isolation structure of the hot-melt part to fix the connector terminals, the problem of poor pin coplanarity of horizontal SMT connectors was solved, achieving efficient production and reducing costs.
Patent Information
- Application Number
- CN202423306162.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the production process of horizontal SMT connectors, it is difficult to control the coplanarity of the terminal pins to within 0.10mm, which leads to poor soldering and circuit continuity problems. Existing solutions are either inefficient or costly.
Design a connector terminal pin coplanarity hot-melt device, including a base, a carrier, a limiting mechanism and a hot-melt mechanism, to fix the connector terminal through a plastic isolation structure of the hot-melt part, ensuring that the pin coplanarity is within 0.10mm.
This effectively solved the problem of poor pin coplanarity in horizontal SMT connectors, improving production efficiency and reducing production costs.
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Figure CN223744109U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to connector equipment technical field especially relates to a connector terminal pin coplanarity hot melt device. BACKGROUND
[0002] For horizontal SMT type connector, the industry requires that the coplanarity of finished product terminal pin is within 0.10mm (because the subsequent soldering manufacturer, the thickness of tin paste is 0.10mm), if the coplanarity is greater than 0.10mm, the connector will not be welded to the PCB, and will be loose, etc. But in the actual production of horizontal SMT type connector, due to various factors, such as shrinkage deformation of injection molding body, terminal rebound in bending process, size difference between two rows (or multiple rows) of terminals, precision of assembly fixture, etc. All of these will affect the coplanarity of finished product terminal pin, which is easy to exceed the upper limit of 0.10mm. If the defective products flow out to the terminal, it will cause poor welding of the terminal, the circuit cannot be conducted, and extremely serious consequences will be caused.
[0003] To ensure that no defective products flow out, the following schemes are usually adopted: scheme one, invest a lot of effort to solve the previous factors, according to the current experience in the connector manufacturing industry, there is no particularly effective solution; scheme two, inspect each terminal pin individually, and repair the defective terminal pin, this scheme is extremely low in efficiency and has little output. Scheme three, the defective connector is directly scrapped after being detected, which will cause a lot of waste and high production cost for the manufacturer. UTILITY MODEL CONTENTS
[0004] The utility model solves the technical problem that a connector terminal pin coplanarity hot melt device is provided.
[0005] The utility model adopts the technical scheme in the technical solution that a connector terminal pin coplanarity hot melt device is constructed, which comprises:
[0006] A base;
[0007] A carrier is movably installed on the base along the Z-axis direction, and the upper surface of the carrier is provided with a limiting groove for accommodating the connector;
[0008] A limiting mechanism comprises a bracket, a glue pre-pressing block and a terminal pin pressing block, the bracket is movably installed on the base along the Y-axis direction; the glue pre-pressing block is installed on the bracket and is used for pressing the glue for limiting the connector; and the terminal pin pressing block is installed on the bracket and is used for pressing the upper surface of the connector terminal of the connector;
[0009] The hot melt mechanism comprises a mounting frame and a hot melt block, the mounting frame is mounted on the base and is arranged opposite to the carrier, the hot melt block is arranged on the mounting frame and faces the connector, and the hot melt block is used to contact the plastic isolation structure of the connector to melt at least part of the plastic isolation structure, and the plastic isolation structure can fix the connector terminal after being melted.
[0010] In some embodiments, the base is provided with a sliding rail extending along the Z-axis direction, and the bottom of the carrier is provided with a sliding groove matched with the sliding rail.
[0011] In some embodiments, one side of the carrier facing the mounting frame is provided with a positioning groove, and one side of the mounting frame facing the carrier is provided with a positioning block.
[0012] In some embodiments, the carrier is provided with a limiting hole, and the support is provided with a limiting column matched with the limiting hole.
[0013] In some embodiments, the base is provided with at least two guide support columns arranged in parallel and spaced apart, and the support is provided with a guide sleeve sleeved on the outer periphery of the guide support column.
[0014] In some embodiments, the limiting mechanism further comprises a driving member connected with the support to drive the support to move along the guide support column.
[0015] In some embodiments, the bottom of the terminal pin pressing block is provided with a plurality of pressing portions arranged in the X-axis direction and spaced apart, and a first through slot is formed between adjacent pressing portions.
[0016] The end of the hot melt block facing the carrier is provided with a plurality of hot melt portions arranged in the X-axis direction and spaced apart, and a second through slot is formed between adjacent hot melt portions.
[0017] When the hot melt portion contacts the plastic isolation structure, the hot melt portion passes through the first through slot, and the pressing portion passes through the second through slot.
[0018] In some embodiments, the mounting frame is further provided with a slot, the hot melt block is movably mounted on the mounting frame in the Z-axis direction, and at least part of the hot melt block is located in the slot.
[0019] The limiting mechanism further comprises a driving block mounted on the support, and the driving block is used to drive the hot melt block to move in the Z-axis direction to contact the plastic isolation structure when the support is inserted into the slot and moves downward in the Y-axis direction.
[0020] In some embodiments, the lower part of the driving block is provided with an inclined driving surface, and the hot melting block is provided with a stress receiving driving surface matched with the inclined driving surface.
[0021] In some embodiments, the hot melting block is connected with the mounting frame through an elastic reset member.
[0022] The application of the connector terminal pin coplanarity hot melting device can effectively solve the problem of poor connector terminal pin coplanarity of the horizontal SMT type connector, and meanwhile, production efficiency and production cost are taken into account. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme of the utility model, the utility model will be further described below in combination with the drawings and embodiments, and it should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as a limitation on the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor. In the drawings:
[0024] Figure 1 is an application schematic diagram of the connector terminal pin coplanarity hot melting device in some embodiments of the utility model;
[0025] Figure 2 is one of the structure schematic diagrams of the connector terminal pin coplanarity hot melting device in some embodiments of the utility model;
[0026] Figure 3 is the second structure schematic diagram of the connector terminal pin coplanarity hot melting device in some embodiments of the utility model;
[0027] Figure 4 is one of the partial structure schematic diagrams of the connector terminal pin coplanarity hot melting device in some embodiments of the utility model;
[0028] Figure 5 is the second partial structure schematic diagram of the connector terminal pin coplanarity hot melting device in some embodiments of the utility model;
[0029] Figure 6 is the partial structure schematic diagram of the limiting mechanism in some embodiments of the utility model;
[0030] Figure 7 is the partial structure schematic diagram of the hot melting block in some embodiments of the utility model;
[0031] Figure 8 is the structure schematic diagram of the connector in some embodiments of the utility model. DETAILED DESCRIPTION
[0032] In order to have a clearer understanding of the technical features, objectives and effects of the present application, the specific embodiments of the present application will be described in detail with reference to the drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "upper", "lower", "left", "right", "vertical", "horizontal", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail" and the like are based on the directions or positional relationships shown in the drawings, constructed and operated in a particular direction, and are only for the convenience of describing the technical solutions, and do not indicate that the devices or elements referred to must have a particular direction, therefore, it cannot be understood as a limitation of the present application.
[0033] It should be further pointed out that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing", "setting" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements or the interaction relationship between two elements. When an element is referred to as "on" or "below" another element, the element can be "directly" or "indirectly" above the other element, or there can be one or more intermediate elements. The terms "first", "second", "third" and the like are only for the convenience of describing the technical solutions, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features, therefore, the features with "first", "second", "third" and the like can be explicitly or implicitly included one or more of the features. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0034] In the following description, specific details are presented to facilitate a thorough understanding of the present application, but the present application can also be implemented in other embodiments without these specific details. In other cases, detailed descriptions of well-known systems, devices, circuits and methods are omitted to avoid unnecessary details that hinder the description of the present application.
[0035] Referring to Figures 1 to 7 The present application shows a kind of connector terminal pin coplanarity hot melting device, comprising: base 10, carrier 20, limiting mechanism 30 and hot melting mechanism 40.
[0036] The base 10 is used to provide support, which can be a substantially plate structure, such as a square plate structure or a rectangular plate structure, of course, the base 10 can also be other structural shapes, which can be made of metal materials, including but not limited to stainless steel.
[0037] The carrier 20 is movably installed on the base 10 along the Z-axis direction, and the upper surface of the carrier 20 is provided with a limiting groove 21 for accommodating the connector 100, which can be a groove structure, and the upper side of the limiting groove 21 can also be provided with a plurality of limiting structures to provide positioning and limiting for the connector 100. The connector 100 includes but is not limited to a horizontal SMT connector.
[0038] The limiting mechanism 30 includes a bracket 31, a gel pre-pressing block 32, and a terminal pin pressing block 33. The bracket 31 is movably installed on the base 10 along the Y-axis direction, and the bracket 31 can be a flat plate structure. The gel pre-pressing block 32 is installed on the bracket 31, such as being arranged at the bottom of the bracket 31. The gel pre-pressing block 32 is used to press the gel 101 (see Figure 8 ) of the connector 100. The gel pre-pressing block 32 can also be connected to the bracket 31 through an elastic member, so that when the gel pre-pressing block 32 is in contact with the upper surface of the gel 101 of the connector 100, it can have a certain elastic space to avoid crushing the gel 101 of the connector 100. Preferably, the bottom of the gel pre-pressing block 32 can be a flat surface to increase the contact area with the upper surface of the gel 101 of the connector 100. The terminal pin pressing block 33 is installed on the bracket 31, which can be arranged at the bottom of the bracket 31, and the terminal pin pressing block 33 is arranged away from the gel pre-pressing block 32 to avoid interference. The terminal pin pressing block 33 is used to press the upper surface of the connector terminal 102 (see Figure 8 ) of the connector 100.
[0039] The hot melting mechanism 40 includes a mounting frame 41 and a hot melting block 42. The mounting frame 41 is installed on the base 10, and the mounting frame 41 is arranged opposite to the carrier 20. The hot melting block 42 is arranged on the mounting frame 41, and the hot melting block 42 is arranged towards the connector 100. The hot melting block 42 is used to contact the plastic isolation structure 103 of the connector 100 to at least partially melt the plastic isolation structure 103 (see Figure 8 ) so that the plastic isolation structure 103 can fix the connector terminal 102 (see Figure 8 ) after being hot melted.
[0040] As Figures 1 to 3As shown in the drawings, in some embodiments, the base 10 is provided with a sliding rail 11 extending along the Z-axis direction, and the carrier 20 is provided with a sliding groove 22 matched with the sliding rail 11. The sliding groove 22 can be a dovetail groove structure, so that the sliding groove 22 and the sliding rail 11 are more stable in connection. The carrier 20 can be manually pushed by the staff to move, or the carrier 20 can also be driven to move by a driving mechanism, which includes but is not limited to a hydraulic driving mechanism, a pneumatic driving mechanism, a motor driving mechanism or a moving module, which is not limited here.
[0041] As shown in the drawings, Figure 2 and Figure 3 As shown in the drawings, in some embodiments, the carrier 20 is provided with a positioning groove 23 on the side facing the mounting frame 41, and the mounting frame 41 is provided with a positioning block 43 on the side facing the carrier 20, so that the two can be positioned together, and the positioning block 43 can also provide a limiting effect.
[0042] As shown in the drawings, Figure 2 In some embodiments, the carrier 20 is provided with a limiting hole 24, and the support 31 is provided with a limiting column 34 matched with the limiting hole 24. The limiting hole 24 can be provided on both sides of the limiting groove 21, and the limiting column 34 can be provided on both sides of the colloid pre-pressing block 32 along the X-axis direction. The limiting column 34 can play a role of positioning and limiting, and the X-axis direction can be the length direction of the carrier 20. Preferably, the limiting hole 24 can be a circular hole, which can be a non-through hole, and correspondingly, the limiting column 34 can be a cylindrical shape. When the support 31 moves downward along the Y-axis direction, the limiting column 34 can be inserted into the limiting hole 24 first to limit the entire carrier 20. The Y-axis direction of the present application can be the height direction.
[0043] As shown in the drawings, Figure 2 In some embodiments, the base 10 is provided with at least two guide support columns 12, and the at least two guide support columns 12 are arranged in parallel and spaced apart. The support 31 is provided with a guide sleeve 35 sleeved on the outer periphery of the guide support column 12. Preferably, the number of guide support columns 12 is two, and the two guide support columns 12 are arranged in parallel and spaced apart on the base 10 along the X-axis direction, and can be arranged on both sides of the sliding rail 11.
[0044] In some embodiments, the limiting mechanism 30 further includes a driving member connected with the support 31 to drive the support 31 to move along the guide support column 12. The driving member includes but is not limited to a hydraulic driving mechanism, a pneumatic driving mechanism, a motor driving mechanism or a moving module, which is not limited here.
[0045] In combination with Figure 6 and Figure 7As shown, in some embodiments, the bottom of the terminal pin clamping block 33 is provided with a plurality of pressing portions 331, which are spaced apart along the X-axis direction, and a first through groove 332 is formed between adjacent pressing portions 331. The pressing portions 331 are used to press the connector terminal 102 (connected to...). Figure 8 The upper surface (as shown).
[0046] The end of the hot melt block 42 facing the carrier 20 is provided with a plurality of hot melt portions 421, and the plurality of hot melt portions 421 are spaced apart along the X-axis direction, and a second through groove 422 is formed between adjacent hot melt portions 421.
[0047] When the hot-melt part 421 comes into contact with the plastic isolation structure 103, the hot-melt part 421 passes through the first through groove 332 and the pressing part 331 passes through the second through groove 422, so that the hot-melt part 421 and the pressing part 331 do not interfere with each other.
[0048] For example Figure 7 As shown, the end of the hot-melt section 421 may be provided with a clamping groove 4211, which may be a U-shaped groove. The clamping groove 4211 can increase the contact area with the plastic isolation structure 103, thereby improving the hot-melt efficiency and hot-melt effect.
[0049] For example Figure 4 and Figure 5 As shown, in some embodiments, the mounting bracket 41 is further provided with a slot 411, the hot melt block 42 is movably mounted on the mounting bracket 41 along the Z-axis direction, and at least a portion of the hot melt block 42 is located in the slot 411.
[0050] The limiting mechanism 30 also includes a drive block 36 mounted on the bracket 31. The drive block 36 is used to drive the hot melt block 42 to move along the Z-axis to contact the plastic isolation structure 103 when the bracket 31 moves downward along the Y-axis and is inserted into the slot 411.
[0051] like Figure 4 As shown, the lower part of the drive block 36 is provided with an inclined drive surface 361, and the hot melt block 42 is provided with a force-receiving drive surface 423 that cooperates with the inclined drive surface 361. Both the inclined drive surface 361 and the force-receiving drive surface 423 can be inclined surfaces, and the two can form a wedge fit for driving.
[0052] In some embodiments, the hot melt block 42 is connected to the mounting bracket 41 via an elastic reset member, such that when the drive block 36 moves and separates from the hot melt block 42, the hot melt block 42 can be reset. The elastic reset member includes, but is not limited to, a spring or a spring sheet.
[0053] In some embodiments, the hot melting block 42 is a metal block, for example, a copper block or a metal block, and a heating wire or a heating tube can be arranged in the hot melting block 42.
[0054] The connector terminal pin coplanarity hot melting device is applied as follows:
[0055] The connector 100 is placed on the limiting groove 21 of the carrier 20, and then the carrier 20 is moved to the corresponding positions of the glue pre-pressing block 32 and the terminal pin pressing block 33. The glue pre-pressing block 32 presses the upper surface of the glue 101 of the connector 100, and the terminal pin pressing block 33 presses the upper surface of the connector terminal 102 to press the connector terminal 102 pin flat, and the pin coplanarity can be kept within 0.10 mm, and the state is expected to be kept within 0.03 mm. The hot melting block 42 contacts the plastic isolation structure 103 of the connector 100 to melt at least part of the plastic isolation structure 103, so that the plastic isolation structure 103 can fix the connector terminal 102 after being hot melted. Further, the hot melting block 42 contacts the plastic isolation structure 103 and keeps for several seconds, and the hot melting block 42 melts a small part of the plastic isolation structure 103 (plastic material) to fix the connector terminal 102. Then, the glue pre-pressing block 32 and the terminal pin pressing block 33 are moved upward with the support 31 to release the connector 100, and at this time, the connector terminal 102 pin coplanarity can be kept within 0.05-0.08 mm, which meets the requirements in the industry.
[0056] The application of the connector terminal pin coplanarity hot melting device can effectively solve the problem of poor pin coplanarity of the horizontal SMT connector, and also takes into account the production efficiency and production cost.
[0057] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.
[0058] It can be understood that the above embodiments only express the preferred embodiments of the utility model, the description is more specific and detailed, but it can not be understood as the limitation of the utility model patent scope; it should be pointed out that for ordinary skilled person in the art, the above technical features can be freely combined without departing from the concept of the utility model, and a number of modifications and improvements can be made, which belong to the protection scope of the utility model; therefore, any equivalent transformation and modification within the scope of the utility model patent claim should belong to the scope of the utility model patent claim.
Claims
1. A connector terminal pin coplanarity hot melt apparatus characterized by, The utility model relates to a connector terminal hot melt device, including: Base (10); Supporting seat (20), supporting seat (20) is installed on base (10) along Z axle direction movably, and the upper surface of supporting seat (20) is equipped with the limiting groove (21) containing connector (100); Limiting mechanism (30), limiting mechanism (30) includes support (31), colloid pre -compression block (32), terminal pin compression block (33), support (31) is installed on base (10) along Y axle direction movably;Colloid pre -compression block (32) is installed on support (31), and colloid pre -compression block (32) is used for pressing the colloid (101) limiting connector (100);Terminal pin compression block (33) is installed on support (31), and it is used for pressing the upper surface of connector terminal (102) of connector (100); Hot melt mechanism (40), hot melt mechanism (40) includes mounting bracket (41) and hot melt block (42), mounting bracket (41) is installed on base (10), and mounting bracket (41) is opposite with supporting seat (20), and hot melt block (42) is equipped with on mounting bracket (41), and hot melt block (42) is towards connector (100) setting, and hot melt block (42) is used for with the plastic isolation structure (103) of connector (100) contact, to hot melt at least part plastic isolation structure (103), make plastic isolation structure (103) hot melt after can fixed connector terminal (102).
2. The connector terminal pin coplanarity hot melt apparatus of claim 1, wherein, The base (10) is provided with a slide rail (11) extending along the Z-axis direction, and the bottom of the supporting seat (20) is provided with a sliding groove (22) matched with the slide rail (11).
3. The connector terminal pin coplanarity hot melt apparatus of claim 1, wherein, The side of the supporting seat (20) towards the mounting bracket (41) is provided with a positioning groove (23), and the side of the mounting bracket (41) towards the supporting seat (20) is provided with a positioning block (43).
4. The connector terminal pin coplanarity hot melt apparatus of claim 1, wherein, The supporting seat (20) is provided with a limiting hole (24), and the support (31) is provided with a limiting column (34) matched with the limiting hole (24).
5. The connector terminal pin coplanarity hot melt apparatus of claim 1, wherein, The base (10) is provided with at least two guide support columns (12) arranged in parallel and spaced apart, and the support (31) is provided with a guide sleeve (35) sleeved on the outer periphery of the guide support column (12).
6. The connector terminal pin coplanarity hot melt apparatus of claim 5, wherein, The limiting mechanism (30) further comprises a driving member connected with the support (31) to drive the support (31) to move along the guide support column (12).
7. The connector terminal pin coplanarity hot melt apparatus of claim 1, wherein, The bottom of the terminal pin compression block (33) is provided with a plurality of pressing portions (331) arranged in the X-axis direction and spaced apart, and a first through slot (332) is formed between adjacent pressing portions (331). The end of the hot melt block (42) towards the supporting seat (20) is provided with a plurality of hot melt portions (421) arranged in the X-axis direction and spaced apart, and a second through slot (422) is formed between adjacent hot melt portions (421). The hot melting part (421) passes through the first through slot (332) and the pressing part (331) passes through the second through slot (422) when the hot melting part (421) contacts the plastic isolation structure (103).
8. The connector terminal pin coplanarity hot melt apparatus of claim 1, wherein, The mounting frame (41) is further provided with a slot (411), the hot melting block (42) is movably mounted on the mounting frame (41) along the Z-axis direction, and at least part of the hot melting block (42) is located in the slot (411). The limiting mechanism (30) further comprises a driving block (36) mounted on the support (31), the driving block (36) is used for driving the hot melting block (42) to move along the Z-axis direction to contact the plastic isolation structure (103) when the support (31) moves downward along the Y-axis direction to insert into the slot (411).
9. The connector terminal pin coplanarity hot melt apparatus of claim 8, wherein, The lower part of the driving block (36) is provided with an inclined driving surface (361), and the hot melting block (42) is provided with a stress driving surface (423) matched with the inclined driving surface (361).
10. The connector terminal pin coplanarity hot melt apparatus of claim 8, wherein, The hot melting block (42) and the mounting frame (41) are connected through an elastic reset member.