Molecular sieve gel forming kettle
By introducing a hollow shell heating and cooling system and an ultrasonic vibration device into the molecular sieve gelation kettle, the problems of adhesion on the side wall of the kettle and uneven stirring were solved, and uniform stirring and efficient gelation of the raw materials in the kettle were achieved.
Patent Information
- Application Number
- CN202423073060.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing molecular sieve gelation reactors tend to stick to the inner sidewalls of the reactor during crystallization, and the mixing is uneven, resulting in dead zones.
The system employs a combination of a hollow shell heating and cooling system, an ultrasonic vibration device, and a stirring mechanism. Through heating and cooling with heat transfer oil, combined with ultrasonic vibration and a stirring scraper, it achieves uniform stirring of raw materials inside the vessel and prevents sticking.
It effectively prevents raw materials from sticking to the side wall of the reactor, ensures uniform mixing, avoids the need for manual cleaning of adhering materials, and improves the efficiency and quality of gelation.
Smart Images
Figure CN223747454U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to molecular sieve production technical field, concretely relates to a molecular sieve glue making kettle. BACKGROUND
[0002] Molecular sieve glue making kettle is the key equipment in the production process of molecular sieve, is mainly used for the glue making and crystallization process of molecular sieve, and the molecular sieve usually crystallizes through the gel or slurry raw materials to carry out the next process.
[0003] The existing molecular sieve glue making kettle is through putting the gel or slurry raw materials into the kettle body, then heating and stirring, and drying the colloid into crystal by the volatilization of water, and the raw materials are easy to adhere to the inner side wall of the kettle body during the stirring process, and slowly dry and adhere to the kettle body, and the separation needs to be manually carried out by knocking or shoveling in the later period, and there is a dead angle at the bottom during the stirring, and the glue making process cannot be uniformly stirred, so the problem of easy adhesion to the inner side wall of the kettle body and uneven stirring with dead angle during the crystallization process of the existing molecular sieve glue making kettle needs to be solved. SUMMARY
[0004] In view of the above problems of the existing molecular sieve glue making kettle, the utility model is provided.
[0005] Therefore, the utility model aims at providing a molecular sieve glue making kettle, which solves the problem of easy adhesion to the inner side wall of the kettle body and uneven stirring with dead angle during the crystallization process of the existing molecular sieve glue making kettle.
[0006] In order to realize the above purpose, the utility model provides the following technical scheme: a molecular sieve glue making kettle, which comprises a base, a support and a kettle body, the both ends of the top of the base are fixedly connected with supports, the side walls of the both ends of the support are fixedly connected with the kettle body, the side wall surface of the kettle body is fixedly connected with a cavity shell, one end of the cavity shell is fixedly connected with an entering connecting pipe device, the other end of the cavity shell is fixedly connected with a pump body, one end of the pump body is fixedly connected with a discharging connecting pipe device, the side walls of the both ends of the entering connecting pipe device are fixedly connected with a heating oil entering connecting port and a cooling liquid entering connecting port respectively, the side walls of the both ends of the discharging connecting pipe device are fixedly connected with a heating oil discharging connecting port and a cooling liquid entering connecting port, the bottom of the kettle body is fixedly connected with an ultrasonic vibration seat device, the top of the base is fixedly connected with an ultrasonic wave generating device, one end of the ultrasonic wave generating device is fixedly connected with the ultrasonic vibration seat device, the top of the kettle body is provided with a sealing mechanism, and the cavity of the kettle body is provided with a stirring mechanism.
[0007] Preferably, the sealing mechanism comprises a sealing cover plate, a plug and a socket, the top of the kettle body is rotationally connected with the sealing cover plate, the side wall of the sealing cover plate is clamped with the feeding port of the kettle body, the top of the sealing cover plate is fixedly connected with the plug, one end of the plug is inserted into the socket.
[0008] Preferably, the stirring mechanism comprises a motor, a three-layer stirring plate device and an arc-shaped stirring scraper, the top of the kettle body is fixedly connected with the motor, one end of the motor penetrates through the top of the kettle body and is fixedly connected with the three-layer stirring plate device, the bottom of the three-layer stirring plate device is fixedly connected with the arc-shaped stirring scraper, and the two end side walls of the arc-shaped stirring scraper are slidingly connected with the bottom side walls of the kettle body.
[0009] Preferably, the cavity of the ultrasonic vibration seat device is fixedly connected with an ultrasonic annular vibration medium, the surface of the ultrasonic vibration seat device is provided with an annular sliding port, the surface of the ultrasonic annular vibration medium is fixedly connected with a plurality of vibration guide heads, and one end of each vibration guide head penetrates through the annular sliding port and is fixedly connected with the bottom of the kettle body.
[0010] Further, one end of the top of the kettle body is fixedly connected with a pressure valve device.
[0011] Preferably, the bottom of the kettle body is fixedly connected with a discharge valve through an opening.
[0012] In the above technical scheme, the technical effects and advantages of the kettle are provided.
[0013] 1. The cavity shell arranged on the side wall surface of the kettle body is connected with the heat conducting oil pipeline through the inlet connecting port, the kettle body is heated by the heat conducting oil, the slurry raw material is made into glue and crystallized by cooperating with the stirring mechanism, the heat conducting oil is pumped away after heating by the pump body arranged, the pipeline is discharged through the outlet connecting port of the heated oil, the cooling liquid is arranged to enter the connecting port, and the kettle body is rapidly cooled by entering the cavity shell.
[0014] 2. The ultrasonic vibration seat device is arranged at one end of the top of the base, the kettle body is subjected to high-frequency vibration by the ultrasonic vibration seat device, the raw material is uniformly stirred by cooperating with the stirring mechanism, and the raw material is prevented from being adhered to the inner side wall of the kettle body and being difficult to separate after being dried after being made into glue by vibration.
[0015] 3. The motor arranged at the top of the kettle body drives the three-layer stirring plate device to stir the raw material, the raw material is uniformly stirred by cooperating with the ultrasonic vibration seat device, and the arc-shaped stirring scraper is arranged to follow the rotation, so that the raw material made into glue and deposited at the bottom is stirred. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to make the technical scheme of the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments will be briefly introduced as follows. Obviously, the accompanying drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.
[0017] Figure 1 It is a front structure schematic view of the present application.
[0018] Figure 2 It is a front structure sectional view of the present application.
[0019] Figure 3 It is a three-dimensional structure sectional view of the ultrasonic vibration seat device of the present application.
[0020] Explanation of reference signs:
[0021] 1, base; 2, support; 3, kettle body; 4, cavity shell; 5, entering connecting pipe device; 6, pump body; 7, discharging connecting pipe device; 8, heating oil entering connecting port; 9, cooling liquid entering connecting port; 10, heating oil discharging connecting port; 11, cooling liquid entering connecting port; 12, ultrasonic vibration seat device; 13, ultrasonic generating device; 14, sealing cover plate; 15, bolt; 16, socket; 17, motor; 18, three-layer stirring plate device; 19, arc-shaped stirring scraper; 20, ultrasonic annular vibration medium; 21, annular sliding port; 22, vibration guide head; 23, pressure valve device; 24, discharging valve. Specific implementation
[0022] In order to make the technical scheme of the present application better understood by those skilled in the art, the present application will be further described in detail in combination with the accompanying drawings.
[0023] The present application discloses a molecular sieve gelation kettle.
[0024] The present application provides a kind of Figures 1-3The illustrated one kind of molecular sieve glue kettle, including base 1, support 2 and kettle body 3, the top of base 1 both ends are fixedly connected with support 2, the sidewall between both ends support 2 is fixedly connected with kettle body 3, the sidewall surface of kettle body 3 is fixedly connected with cavity shell 4, one end of cavity shell 4 is fixedly connected with entering connecting pipe device 5, the other end of cavity shell 4 is fixedly connected with pump body 6, one end of pump body 6 is fixedly connected with discharge connecting pipe device 7, the sidewall both ends of entering connecting pipe device 5 are fixedly connected with heating oil entering connecting port 8 and cooling liquid entering connecting port 9 respectively, the sidewall both ends of discharge connecting pipe device 7 are fixedly connected with heating oil discharge connecting port 10 and cooling liquid entering connecting port 11, the bottom of kettle body 3 is fixedly connected with ultrasonic vibration seat device 12, the top of base 1 is fixedly connected with ultrasonic wave generating device 13, one end of ultrasonic wave generating device 13 is fixedly connected with ultrasonic vibration seat device 12, the top of kettle body 3 is equipped with sealing mechanism, the cavity of kettle body 3 is equipped with stirring mechanism, utilize the cavity shell 4 set up, to be connected with the heat conducting oil pipeline through entering connecting port 8, the kettle body 3 is heated to the heat conducting oil, cooperate with the stirring mechanism and make the slurry raw material glue in crystallization, utilize the pump body 6 set up and remove the heat conducting oil after heating, and be connected with the pipeline through heating oil discharge connecting port 10, utilize the cooling liquid entering connecting port 9 set up, to be connected with the cavity shell 4 to the kettle body 3 and carry out rapid cooling, utilize the ultrasonic wave generating device 13 set up, and the kettle body 3 is generated high-frequency vibration through ultrasonic vibration seat device 12, cooperate with the stirring mechanism and carry out uniform stirring to the raw material, and after glue, through vibration, to avoid the raw material and the kettle body 3 internal sidewall adhesion after dry solidification difficult to separate, to solve the existing molecular sieve glue kettle in crystallization process and be easy to adhere to the kettle body inside sidewall, and the problem of uneven stirring dead angle.
[0025] In order to seal the feed inlet of the kettle body 3 to avoid insufficient pressure when the kettle body 3 is working, as shown, Figure 1 and 2 Limiting mechanism includes sealing cover plate 14, bolt 15 and socket 16, the top of kettle body 3 is rotatably connected with sealing cover plate 14, the sidewall of sealing cover plate 14 is connected with the feed inlet of kettle body 3, the top of sealing cover plate 14 is fixedly connected with bolt 15, one end of the top of kettle body 3 is fixedly connected with socket 16, one end of bolt 15 is inserted into socket 16, and the feed inlet of kettle body 3 is connected with the sealing cover plate 14 to realize sealing, and the sealing cover plate 14 after connection is limited by bolt 15 and socket 16 to avoid pressure leakage.
[0026] In order to stir the raw material, as shown, Figure 1 and 2The stirring mechanism comprises a motor 17, a three-layer stirring plate device 18 and an arc-shaped stirring scraper 19. The motor 17 is fixedly connected to the top of the kettle body 3. One end of the motor 17 penetrates through the top of the kettle body 3 and is fixedly connected with the three-layer stirring plate device 18. The bottom of the three-layer stirring plate device 18 is fixedly connected with the arc-shaped stirring scraper 19. The two end sidewalls of the arc-shaped stirring scraper 19 are slidably connected with the bottom sidewall of the kettle body 3. The motor 17 is arranged to drive the three-layer stirring plate device 18 to stir the raw materials. The arc-shaped stirring scraper 19 is arranged to follow the rotation to facilitate the stirring of the raw materials deposited at the bottom after being gelled.
[0027] In order to make the ultrasonic vibration seat device 12 vibrate the kettle body 3, the ultrasonic vibration seat device 12 is arranged. Figures 1-3 The ultrasonic vibration seat device 12 is fixedly connected with an ultrasonic annular vibration medium 20 in the cavity. The surface of the ultrasonic vibration seat device 12 is provided with an annular sliding port 21. The surface of the ultrasonic annular vibration medium 20 is fixedly connected with a plurality of vibration guide heads 22. One end of each vibration guide head 22 penetrates through the annular sliding port 21 and is fixedly connected with the bottom of the kettle body 3. The ultrasonic annular vibration medium 20 is arranged to provide power through the ultrasonic generating device 13 to make the plurality of vibration guide heads 22 at the top vibrate. The plurality of vibration guide heads 22 vibrate the kettle body 3 at high frequency, so that the ultrasonic vibration seat device 12 vibrates the kettle body 3.
[0028] In order to discharge the excess pressure during work, the kettle body 3 is fixedly connected with a pressure valve device 23 at one end of the top. Figure 1 2 The pressure valve device 23 is arranged to discharge the excess pressure during work.
[0029] Finally, in order to facilitate the discharging, the bottom of the kettle body 3 is fixedly connected with a discharge valve 24 through the opening. Figure 1 2 The discharge valve 24 is arranged to realize sealing by closing the discharge valve 24 and facilitate discharging by opening the discharge valve 24.
[0030] Working principle:
[0031] In use, the raw material of the slurry or gel is poured into the kettle body 3 through the feed port at the top of the kettle body 3, the feed port at the top of the kettle body 3 is sealed by the sealing mechanism, the heating oil inlet connection port 8, the heating oil outlet connection port 10 and the cooling liquid inlet connection port 9, the cooling liquid inlet connection port 11 are respectively connected to the corresponding pipelines, the kettle body 3 is heated by the heat conduction oil entering the cavity of the cavity shell 4, and the gel is formed by the raw material of the slurry under the cooperation of the stirring mechanism, in the stirring process, the kettle body 3 is vibrated at high frequency by the ultrasonic vibration seat device 12, the raw material is uniformly stirred by the stirring mechanism, and after the gel is formed, the raw material is vibrated to avoid adhesion and dry solidification of the raw material to the inner side wall of the kettle body 3, after crystallization, the heat conduction oil is pumped away by the pump body 6, is discharged through the heating oil outlet connection port 10, the cooling liquid is introduced into the kettle body 3 through the cooling liquid inlet connection port 9, and the kettle body 3 is rapidly cooled through the cavity shell 4, and after cooling, the kettle body 3 is discharged by opening the discharge valve 24.
[0032] The above only describes certain exemplary embodiments of the present application by way of illustration, and it is needless to say that the described embodiments can be modified in various ways without departing from the spirit and scope of the present application for those skilled in the art. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present application.
Claims
1. A molecular sieve glueing kettle comprising a base (1), a support (2) and a kettle body (3), characterized in that: The bottom (1) top fixedly connected with the support (2), both ends of the side wall of the kettle body (3) is fixedly connected with the cavity shell (4), the cavity shell (4) one end is fixedly connected with the into the connecting pipe device (5), the cavity shell (4) the other end is fixedly connected with the pump body (6), the pump body (6) one end is fixedly connected with the discharge connecting pipe device (7), the into the connecting pipe device (5) the side wall both ends are fixedly connected with the heating oil into the connecting port (8) and cooling liquid into the connecting port (9), the discharge connecting pipe device (7) the side wall both ends are fixedly connected with the heating oil discharge connecting port (10) and cooling liquid into the connecting port (11), the kettle body (3) bottom is fixedly connected with the ultrasonic vibration seat device (12), the bottom (1) top is fixedly connected with the ultrasonic wave generating device (13), the ultrasonic wave generating device (13) one end is fixedly connected with the ultrasonic vibration seat device (12), the kettle body (3) top is provided with sealing mechanism, the kettle body (3) cavity is provided with stirring mechanism.
2. The molecular sieve gel forming kettle of claim 1 wherein: The sealing mechanism includes sealing cover plate (14), bolt (15) and socket (16), the kettle body (3) top rotatably connected with sealing cover plate (14), the sealing cover plate (14) side wall and kettle body (3) feed port clamping, the sealing cover plate (14) top fixedly connected with the bolt (15), the kettle body (3) top one end is fixedly connected with the socket (16), the bolt (15) one end is inserted with the socket (16).
3. The molecular sieve gel forming kettle of claim 1 wherein: The stirring mechanism includes motor (17), three layer stirring plate device (18) and arc-shaped stirring scraper (19), the kettle body (3) top fixedly connected with motor (17), the motor (17) one end through the kettle body (3) top, and fixedly connected with three layer stirring plate device (18), the three layer stirring plate device (18) bottom fixedly connected with arc-shaped stirring scraper (19), the arc-shaped stirring scraper (19) both ends side wall and kettle body (3) bottom side wall slidingly connected.
4. The molecular sieve gel forming kettle of claim 1 wherein: The cavity of the ultrasonic vibration seat device (12) is fixedly connected with the ultrasonic ring vibration medium (20), the surface of the ultrasonic vibration seat device (12) is provided with a ring-shaped sliding port (21), the surface of the ultrasonic ring vibration medium (20) is fixedly connected with a plurality of vibration guide heads (22), one end of each vibration guide head (22) is fixedly connected with the bottom of the kettle body (3) through the ring-shaped sliding port (21).
5. The molecular sieve agglomeration kettle of claim 1 wherein: The kettle body (3) top one end is fixedly connected with pressure valve device (23).
6. The molecular sieve agglomeration kettle of claim 1 wherein: The kettle body (3) bottom is fixedly connected with discharge valve (24) by opening port.