Automatic batching device

Abstract

The utility model relates to the technical field of production burdening, and discloses an automatic burdening device which comprises an automatic burdening conveying line for conveying a mixing burdening tank and a plurality of quantitative feeding mechanisms which are arranged above the automatic burdening conveying line and are respectively used for burdening and feeding materials into the mixing burdening tank on the automatic burdening conveying line, the quantitative feeding mechanism comprises an air cylinder A for quantitatively pumping materials in the hopper into a material pumping barrel, an air cylinder B for adjusting the flowing direction of the materials on the cylinder and an air cylinder C for opening or closing an injection pipe, the injection pipe is opened to quantitatively discharge the materials into the mixing and batching tank, and through cooperative work of the air cylinder A, the air cylinder B and the air cylinder C, the materials are fed into the mixing and batching tank; quantitative material pumping, conveying, injection and discharging of materials are achieved, the flowing efficiency and accuracy of the materials are improved, due to the fact that the automatic batching conveying line is used, the mixing and batching tanks are conveyed to the position below the injection pipe in sequence, accurate conveying and injection of the materials are achieved, and manual operation is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to production batching technical field, concretely relates to an automatic batching device. BACKGROUND

[0002] High-quality fruit juice, salad and prepared dishes often need accurate proportioning of multiple raw materials, therefore, accurate batching process is crucial to product quality.

[0003] Traditional batching process usually relies on manual operation, which is not only inefficient, but also prone to cause unstable product quality due to human error. Manual batching is difficult to achieve accurate measurement and control, which may lead to inconsistent ingredients and quality of the final product. Batching, weighing, transferring and other operations require a large amount of manual participation, and long-term repetitive work may cause harm to workers' bodies. Due to reliance on manual operation, the production capacity of the production line is limited, and large-scale and efficient production cannot be realized. Traditional batching method is difficult to quickly adapt to different varieties and formulas of fruit juice, salad and prepared dish production. SUMMARY

[0004] In order to make up for the deficiencies of the prior art, the utility model provides an automatic batching device.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] An automatic batching device, comprising an automatic batching conveying line for conveying a mixed batching tank and a plurality of quantitative feeding mechanisms arranged above the automatic batching conveying line and respectively used for feeding materials into the mixed batching tank on the automatic batching conveying line;

[0007] The quantitative feeding mechanism comprises a cylinder A for quantitatively pumping materials in a hopper into a pumping cylinder, a cylinder B for adjusting the flow direction of materials on a cylinder, and a cylinder C for opening or closing a injection pipe.

[0008] As a preferred, the mixed batching tank is sequentially conveyed to the lower side of the injection pipe by the automatic batching conveying line, and the materials in the hopper are injected into the mixed batching tank by the injection pipe.

[0009] As a preferred, the cylinder rotates in the housing, the material outlet at the top of the housing is connected with the material outlet of the hopper, the material outlets at the left and right sides of the housing are respectively connected with the material inlet and outlet of the pumping cylinder and the material inlet of the injection pipe, and a T-shaped material passage is arranged on the cylinder.

[0010] As a preferred, when the materials in the hopper are quantitatively pumped into the pumping cylinder by the cylinder A, the cylinder B pushes the cylinder to block the material inlet of the injection pipe.

[0011] When the material in the extraction cylinder is pushed into the injection pipe by the piston of the cylinder A, the cylinder B pushes the cylinder to block the discharge port of the hopper.

[0012] The piston rod of the cylinder B is extended, the cylinder is in the state of blocking the feeding port of the injection pipe, the cylinder A quantitatively extracts the material in the hopper into the extraction cylinder, and the quantitative discharge of the material is realized.

[0013] The end of the piston rod of the cylinder B is retracted, the cylinder is rotated, the cylinder is in the state of blocking the discharge port of the hopper, the piston rod of the cylinder A is extended to push the material in the extraction cylinder into the injection pipe, the injection pipe is opened, and the quantitative discharge of the material is realized.

[0014] As preferred, the fixed end of the cylinder B rotates on the fixed seat, the end of the piston rod of the cylinder B is rotationally connected with the connecting rod, and the connecting rod is rotationally connected with the connecting shaft on the cylinder away from the cylinder B.

[0015] As preferred, the shell is fixed on the mounting seat through the support A, the cylinder A and the extraction cylinder are also fixed on the mounting seat through the support B, and the fixed seat is fixed on the mounting seat.

[0016] As preferred, the piston in the injection pipe is fixedly connected with the end of the piston rod of the cylinder C, and the cylinder C is fixed on the supporting rod at the top of the injection pipe.

[0017] The piston rod of the cylinder C is retracted to drive the piston in the injection pipe to move upwards to open the feeding port and the discharge port of the injection pipe, the material in the extraction cylinder is conveniently discharged through the feeding port and the discharge port of the injection pipe, and is discharged into the mixing and batching tank; after the discharging is completed, the piston rod of the cylinder C is driven to move downwards to completely push out the remaining material in the injection pipe.

[0018] Compared with the prior art, the technical effects and advantages of the utility model are:

[0019] The automatic batching device quantitatively extracts the material in the hopper into the extraction cylinder by the cylinder A. The cylinder B pushes the cylinder to block the feeding port of the injection pipe, prevents the material from flowing back, and adjusts the feeding amount. The mixing and batching tank is automatically fed by the conveying line and is conveyed to below the injection pipe. The cylinder A pushes the material in the extraction cylinder into the injection pipe. The cylinder B pushes the cylinder to block the discharge port of the hopper, the piston rod of the cylinder C is retracted to drive the piston in the injection pipe to move upwards, the feeding port and the discharge port of the injection pipe are opened, and the quantitative discharge of the material into the mixing and batching tank is realized.

[0020] The automatic material dispensing device realizes quantitative material extraction, conveying, injection and discharging through the cooperation of the air cylinder A, the air cylinder B and the air cylinder C, improves the flow efficiency and accuracy of the material, the design of the cylindrical material channel matched with the T-shaped material channel can effectively guide the material flow, reduce the resistance of the material in the conveying process, improve the efficiency of the material flow, the use of the automatic material dispensing conveying line can realize the accurate conveying and injection of the material, reduce manual operation, improve the automation degree and efficiency of the production line, batch production can be realized, and through accurate material control, the stability, reproducibility and repeatability of product quality are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structure schematic view of the utility model;

[0022] Figure 2 It is a structure schematic view of the first perspective of the utility model quantitative feeding mechanism;

[0023] Figure 3 It is a structure schematic view of the second perspective of the utility model quantitative feeding mechanism;

[0024] Figure 4 It is a plan view of the material channel changing from the extraction state to the injection state;

[0025] Figure 5 It is a front view of the material channel changing from the extraction state to the injection state.

[0026] In the figure: 1, automatic material dispensing conveying line; 2, quantitative feeding mechanism; 201, hopper; 202, extraction cylinder; 203, air cylinder A; 204, cylinder; 205, air cylinder B; 206, injection pipe; 207, air cylinder C; 208, shell; 209, material channel; 210, fixed seat; 211, connecting rod; 212, connecting shaft; 213, mounting seat; 214, support rod; 215, support A; 216, support B. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] The following will be combined with the drawings Figures 1-5 The application will be further described in detail,

[0029] The embodiment of the application discloses an automatic batching device, which comprises an automatic batching conveying line 1 for conveying a mixed batching tank and a plurality of ration feeding mechanisms 2 arranged above the automatic batching conveying line 1 and respectively used for feeding materials into the mixed batching tank on the automatic batching conveying line 1.

[0030] The ration feeding mechanism 2 comprises a cylinder A 203 for rationally sucking materials in a hopper 201 into a suction cylinder 202, a cylinder B 205 for adjusting the flow direction of the materials on a cylinder 204 and a cylinder C 207 for opening or closing a injection pipe 206.

[0031] The cylinder 204 rotates in a shell 208, the material outlet on the top of the shell 208 is connected with the material outlet of the hopper 201, the material inlets on the left and right sides of the shell 208 are respectively connected with the material inlets and outlets of the suction cylinder 202 and the injection pipe 206, the T-shaped material passage 209 is arranged on the cylinder 204, the cylinder 204 cooperates with the T-shaped material passage 209 to be equivalent to a tee joint, and the T-shaped material passage 209 is designed to effectively guide the flow of the materials, reduce the resistance of the materials in the transmission process and improve the efficiency of the flow of the materials.

[0032] When the materials in the hopper 201 are rationally sucked into the suction cylinder 202 by the cylinder A 203, the cylinder 204 pushed by the cylinder B 205 blocks the material inlet of the injection pipe 206;

[0033] When the materials in the suction cylinder 202 are pushed into the injection pipe 206 by the piston at the end of the piston rod of the cylinder A 203, the cylinder 204 pushed by the cylinder B 205 blocks the material outlet of the hopper 201;

[0034] The piston rod of the cylinder B 205 is extended, the cylinder 204 is in the state of blocking the material inlet of the injection pipe 206, the materials in the hopper 201 are rationly sucked into the suction cylinder 202 by the cylinder A 203, and the rationed discharge of the materials is realized;

[0035] The end of the piston rod of the cylinder B 205 is retracted, the cylinder 204 is rotated, the cylinder 204 is in the state of blocking the material outlet of the hopper 201, the piston rod of the cylinder A 203 is extended to push the materials in the suction cylinder 202 into the injection pipe 206, the injection pipe 206 is opened, and the rationed discharge of the materials is realized by the injection pipe 206.

[0036] The piston rod of the cylinder A 203 is retracted to pull the piston in the suction cylinder 202 backward, the materials in the hopper 201 are sucked into the suction cylinder 202, the feeding amount of the materials in the hopper 201 is adjusted by adjusting the stroke of the cylinder A 203, the feeding amount of the materials in the hopper 201 can be conveniently controlled, and the operation is simple and the control is convenient;

[0037] The piston in the injection pipe 206 is fixedly connected with the piston rod end of the cylinder C 207, and the cylinder C 207 is fixed on the support rod 214 at the top of the injection pipe 206.

[0038] The retraction of the piston rod of the cylinder C 207 drives the piston in the injection pipe 206 to move upwards to open the feeding port and the discharging port of the injection pipe 206, and the material in the drawing cylinder 202 can be conveniently discharged through the feeding port and the discharging port of the injection pipe 206, and then discharged into the mixing and batching tank. After the discharging is completed, the piston rod of the cylinder C 207 is driven to move downwards to completely push out the remaining material in the injection pipe 206. The rapid and complete discharging can improve the production efficiency, and the design of the cylinder C 207 ensures that the remaining material in the injection pipe 206 can be completely pushed out after the discharging is completed, thereby reducing the waste of the material.

[0039] The mixing and batching tank is sequentially transported to the lower side of the injection pipe 206 through the automatic batching and conveying line 1, and the material in the hopper 201 is injected into the mixing and batching tank through the injection pipe 206.

[0040] The material is accurately injected into the mixing and batching tank through the injection pipe 206, and the automatic conveying and injection process eliminates the manual transfer and pouring steps, greatly improves the automation degree and efficiency of the production line, reduces the manual operation, and reduces the labor intensity of the workers.

[0041] The design of the plurality of quantitative feeding mechanisms 2 allows flexible adaptation to the feeding requirements of different materials. The flow direction of the material is changed by adjusting the cylinder B 205, and the opening and closing of the injection pipe 206 are controlled by the cylinder C 207 to adapt to different production requirements. The automatic batching device can reduce the direct contact between workers and the production line, reduce the risk of injury, and ensure production safety.

[0042] Through the quantitative drawing of the cylinder A 203 and the control of the cylinder B 205, the discharging amount and the injection amount of the material can be very accurately controlled to ensure the consistency and quality of the product. The accurate metering helps to reduce the waste of the material, improve the use efficiency of the raw material, and reduce the production cost. By adjusting the actions of the cylinders A 203 and B, different material conveying and metering requirements can be flexibly adapted, so that the device has a wider application range.

[0043] The fixed end of the cylinder B 205 rotates on the fixed seat 210, the piston rod end of the cylinder B 205 is rotationally connected with the connecting rod 211, and the connecting rod 211 away from the cylinder B 205 is rotationally connected with the connecting shaft 212 on the cylinder 204. The housing 208 is fixed on the mounting seat 213 through the bracket A 215, the cylinder A 203 and the drawing cylinder 202 are also fixed on the mounting seat 213 through the bracket B 216, and the fixed seat 210 is fixed on the mounting seat 213.

[0044] The use of the connecting rod 211 makes the action of the cylinder B 205 more flexible, and complex action control such as plugging and opening the material passage 209 can be realized to adapt to different material processing requirements. The stability of the system can be improved, and errors caused by vibration or impact can be reduced. Such a layout makes the installation and maintenance of the equipment more convenient, and the design of the fixed seat 210 and the mounting seat 213 makes the equipment more compact in space, optimizing the space utilization of the production line.

[0045] As shown in Figure 3 and Figure 4 , the cylinder A 203 quantitatively draws the material in the hopper 201 into the drawing cylinder 202. During the feeding process, the cylinder B 205 pushes the cylinder 204 to plug the feeding port of the injection pipe 206 to prevent the material from flowing back during the drawing process. The amount of feeding can be controlled by adjusting the stroke of the cylinder A 203. When the quantitative feeding of the material in the hopper 201 is completed, the piston at the end of the piston rod of the cylinder A 203 pushes the material in the drawing cylinder 202 into the injection pipe 206. At this time, the cylinder B 205 pushes the cylinder 204 to plug the discharge port of the hopper 201, and the piston rod of the cylinder C 207 retracts to drive the piston in the injection pipe 206 to move upward, opening the feeding port and the discharge port of the injection pipe 206, realizing the quantitative feeding of the material into the mixing and batching tank. After the feeding is completed, the cylinder C 207 pushes the piston rod to move downward, completely pushing the remaining material in the injection pipe 206 out.

[0046] The automatic batching device realizes quantitative drawing, conveying, injection and feeding of the material through the cooperation of the cylinder A 203, the cylinder B 205 and the cylinder C 207, improves the flow efficiency and accuracy of the material, and the design of the cylinder 204 cooperating with the T-shaped material passage 209 can effectively guide the flow of the material, reduce the resistance of the material during transmission, improve the efficiency of the material flow. The use of the automatic batching and conveying line 1 can realize accurate conveying and injection of the material, reduce manual operation, and improve the automation degree and efficiency of the production line.

[0047] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic dosing device, characterized in that, The application relates to an automatic material feeding line (1) for feeding mixed material containers and a quantitative feeding mechanism (2), wherein the quantitative feeding mechanism (2) is arranged above the automatic material feeding line (1) and is used for feeding materials into the mixed material containers on the automatic material feeding line (1). The quantitative feeding mechanism (2) comprises a cylinder A (203) for quantitatively sucking materials in a hopper (201) into a suction cylinder (202), a cylinder B (205) for adjusting the flow direction of the materials on a cylinder (204), and a cylinder C (207) for opening or closing a injection pipe (206).

2. An automatic dosing device according to claim 1, characterized in that: The mixed material containers are sequentially sent to the lower side of the injection pipe (206) through the automatic material feeding line (1), and the materials in the hopper (201) are injected into the mixed material containers through the injection pipe (206).

3. An automatic dosing device according to claim 1, characterized in that: The cylinder (204) rotates in a shell (208), the material outlet on the top of the shell (208) is connected with the material outlet of the hopper (201), the material outlets on the left and right sides of the shell (208) are connected with the material inlets and outlets of the suction cylinder (202) and the injection pipe (206) respectively, and a T-shaped material channel (209) is arranged on the cylinder (204).

4. An automatic dosing device according to claim 3, characterized in that: When the materials in the hopper (201) are quantitatively sucked into the suction cylinder (202) by the cylinder A (203), the cylinder (204) pushed by the cylinder B (205) blocks the material inlet of the injection pipe (206); When the materials in the suction cylinder (202) are pushed into the injection pipe (206) by the piston on the end of the piston rod of the cylinder A (203), the cylinder (204) pushed by the cylinder B (205) blocks the material outlet of the hopper (201).

5. An automatic dosing device according to claim 1, characterized in that: The fixed end of the cylinder B (205) rotates on a fixed seat (210), the end of the piston rod of the cylinder B (205) is rotationally connected with a connecting rod (211), and the connecting rod (211) is rotationally connected with a connecting shaft (212) on the cylinder (204) away from the cylinder B (205).

6. An automatic dosing device according to claim 3, characterized in that: The shell (208) is fixed on a mounting seat (213) through a support A (215), the cylinder A (203) and the suction cylinder (202) are also fixed on the mounting seat (213) through a support B (216), and the fixed seat (210) is fixed on the mounting seat (213).

7. An automatic dosing device according to claim 1, characterized in that: The piston in the injection pipe (206) is fixedly connected with the end of the piston rod of the cylinder C (207), and the cylinder C (207) is fixed on the support rod (214) on the top of the injection pipe (206).

Images