Synchronous rail assembly production line and synchronous rail body

Abstract

The utility model relates to the technical field of synchronous rail assembly production lines and synchronous rail bodies, in particular to a synchronous rail assembly production line and a synchronous rail body. A plurality of sets of first containing grooves and second containing grooves are transversely formed in the upper end face of the first containing frame and the upper end face of the second containing frame correspondingly, and a first assembling part and a second assembling part which are used for sequential assembling are installed around the periphery of the first containing frame and the periphery of the second containing frame correspondingly. The defects that in the prior art, parallel assembly capacity is not achieved, and the production line is too long are overcome.

Description

TECHNICAL FIELD

[0001] The utility model relates to synchronous rail assembly production line and synchronous rail body technical field, especially a kind of synchronous rail assembly production line and synchronous rail body. BACKGROUND

[0002] Chinese patent application number: “CN201220003195.1” discloses a linear slide rail automation production line, the linear slide rail automation production line has the advantages of improving the machining efficiency and quality of linear slide rail, reducing the cost of production system and improving production efficiency;

[0003] But the production line of this type does not have parallel assembly function, so that the production speed is reduced, and the production line length is too long, and the demand for site is larger, for this case, a kind of parallel assembly for synchronous rail production assembly production line is presented. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings of not having parallel assembly capacity and too long production line in prior art, and proposes a synchronous rail assembly production line and synchronous rail body.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] Design a kind of synchronous rail assembly production line, including two groups of first placing rack and second placing rack being adjacent, the upper end surface of the first placing rack and the second placing rack is horizontally opened with multiple groups of first placing groove and second placing groove, first assembly part and second assembly part for sequential assembly are respectively installed around the periphery of the first placing rack and the second placing rack;

[0007] First assembly part includes sequentially arranged synchronous wheel, middle rail oiling, install square bead frame, square bead frame detection, movable rail sleeve middle rail, movable rail pressure block point, combination body discharge, middle rail feeding table and middle rail conveying belt are installed on the side of the synchronous wheel input end, square bead frame feeding for feeding is installed on the side of the first placing rack, and the synchronous wheel feeding provides parts supply for synchronous wheel;

[0008] Second assembly part includes sequentially arranged rack, rack positioning, seize rack, movable rail handling, movable rail turnover, push movable rail, movable rail feeding table and movable rail conveying belt are installed on the side of the rack input end, rack is installed on the side of the second placing rack for providing parts for rack, and push movable rail is communicated with movable rail sleeve middle rail.

[0009] Preferably, the middle rail feeding table and the movable rail feeding table each comprise a material storage device, the middle rail conveying belt and the movable rail conveying belt each comprise a material conveying belt, and a material transfer mechanical arm is installed at the end of the middle rail conveying belt and the movable rail conveying belt.

[0010] Preferably, the synchronous wheel feeding and the toothed rack each comprise a storage groove and a feeding mechanism, the synchronous wheel comprises a push cylinder, the middle rail oiling comprises an oil pump and an oiling pipe, the square bead holder comprises two groups of push cylinders and a feeding device, and the square bead holder detection comprises a visual detection device and a laser detection device.

[0011] Preferably, the movable rail sleeve middle rail comprises a push cylinder and a conveying chute, which are used for sleeving the middle rail into the movable rail, and the movable rail pressing block point comprises a cylinder.

[0012] Preferably, the combination body discharging comprises a discharging mechanical arm and a visual detection device, the visual detection device is used for detecting the quality of the combination body, and the discharging mechanical arm is used for discharging the combination body.

[0013] Preferably, the toothed rack comprises a push cylinder, the toothed rack positioning comprises laser detection and a push cylinder, and the seized toothed rack comprises a push cylinder arranged obliquely.

[0014] Preferably, the movable rail conveying comprises a transfer mechanical arm, and the movable rail overturning comprises an overturning motor and the like, and the movable rail overturning is used for changing the rotation angle of the toothed condition and the movable rail combination body.

[0015] Preferably, the movable rail pushing comprises a guide groove and a push cylinder, which are used for conveying the toothed condition and the movable rail combination body.

[0016] A synchronous rail body is sequentially assembled by the synchronous rail assembly production line, and comprises a middle rail, a movable rail sleeved on the periphery of the middle rail, two groups of square bead holders slidingly abutting between the middle rail and the movable rail, a synchronous wheel and a toothed condition arranged on the inner side of the middle rail and the movable rail respectively, and the synchronous wheel and the toothed condition being in meshing transmission.

[0017] The synchronous rail assembly production line and the synchronous rail body have the beneficial effects that:

[0018] The first placing rack and the second placing rack and the first assembly part and the second assembly part matched with the first placing rack and the second placing rack enable the middle rail and the movable rail to be assembled in parallel and combined, the parallel design improves the production efficiency, and the production line does not need to be arranged in a line, thereby reducing the land occupation demand in a single direction. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the synchronous rail assembly production line.

[0020] Figure 2 The top view structural schematic diagram of the synchronous rail assembly production line;

[0021] Figure 3 The three-dimensional structural schematic diagram of the first placing rack and the second placing rack;

[0022] Figure 4 The three-dimensional and sectional view structural schematic diagram of the synchronous rail body;

[0023] Figure 5 The exploded structural schematic diagram of the synchronous rail body.

[0024] In the figure:

[0025] X1, the middle rail feeding table; X2, the middle rail conveying belt; X3, the synchronous wheel feeding; X4, the synchronous wheel assembling; X5, the middle rail oiling; X6, the square bead rack assembling; X7, the square bead rack detecting; X8, the movable rail sleeve middle rail; X9, the movable rail pressing block point; X10, the combination body discharging;

[0026] Y1, the movable rail feeding table; Y2, the movable rail conveying belt; Y3, the split rack; Y4, the rack assembling; Y5, the rack positioning; Y6, the rack clamping; Y7, the movable rail carrying; Y9, the movable rail overturning; Y10, the movable rail pushing;

[0027] A1, the middle rail part; A2, the synchronous wheel part; A3, the square bead rack part; B1, the movable rail part; B2, the rack condition;

[0028] 1, the first placing rack; 101, the first placing groove; 2, the second placing rack; 201, the second placing groove. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0030] Referring to Figures 1-3 Herein, the embodiment of the synchronous rail assembly production line is exemplified:

[0031] A synchronous rail assembly production line comprises two groups of adjacently arranged first placing racks 1 and second placing racks 2, the upper end faces of the first placing racks 1 and the second placing racks 2 are both horizontally provided with multiple groups of first placing grooves 101 and second placing grooves 201 for placing middle rail parts A1 and movable rail parts B1, and first assembling parts and second assembling parts for sequential assembling are respectively mounted around the peripheries of the first placing racks 1 and the second placing racks 2;

[0032] The first assembly part includes a synchronous wheel X4, a middle rail oiling X5, a square bead holder X6, a square bead holder detection X7, a movable rail sleeve middle rail X8, a movable rail pressing block point X9, and a combined body discharge X10 arranged in sequence. A middle rail feeding table X1 and a middle rail conveying belt X2 are installed on one side of the input end of the synchronous wheel X4. A synchronous wheel feeding X3 for synchronous wheel part A2 feeding is installed on one side of the first placing rack 1, and the synchronous wheel feeding X3 provides parts for the synchronous wheel X4;

[0033] The second assembly part includes a gear rack Y4, a gear rack positioning Y5, a gear rack clamping Y6, a movable rail carrying Y7, a movable rail overturning Y9, and a movable rail pushing Y10 arranged in sequence. A movable rail feeding table Y1 and a movable rail conveying belt Y2 are installed on one side of the input end of the gear rack Y4. A gear rack dividing Y3 for providing parts for the gear rack Y4 is installed on one side of the second placing rack 2. The movable rail pushing Y10 cooperates with the movable rail sleeve middle rail X8 to make the middle rail part A1 be sleeved inside the movable rail part B1, that is, the output end of the second assembly part cooperates with the movable rail sleeve middle rail X8 in the first assembly part to communicate, and the combined body discharge X10 is the final discharge port of the assembled product;

[0034] Further, the lower ends of the first placing rack 1 and the second placing rack 2 are each provided with a sequential conveying device, which includes a lead screw driving mechanism, an air cylinder, and a clamp. The lead screw driving mechanism is used to drive the air cylinder and the clamp to periodically move horizontally and transversely. The air cylinder is used to lift the horizontal height of the clamp. The clamp is used to clamp the middle rail part A1 or the movable rail part B1 located in the first placing groove 101 and the second placing groove 201;

[0035] Further, the middle rail feeding table X1 and the movable rail feeding table Y1 each include a material storage device for storing and supplying the middle rail part A1 or the movable rail part B1. The middle rail conveying belt X2 and the movable rail conveying belt Y2 each include a material conveying belt for conveying the parts in the middle rail feeding table X1 and the movable rail feeding table Y1 to the first placing rack 1 or the second placing rack 2. A material transfer robot is installed at the end of the middle rail conveying belt X2 and the movable rail conveying belt Y2 for conveying the materials on the middle rail conveying belt X2 and the movable rail conveying belt Y2 to the first placing groove 101 or the second placing groove 201;

[0036] Further, the synchronous wheel feeding X3 and the gear rack dividing Y3 each include a material storage groove and a feeding mechanism for supplying parts;

[0037] Further, the synchronous wheel X4 includes a pushing air cylinder and other components for loading the synchronous wheel part A2 provided by the synchronous wheel feeding X3 into the middle rail part A1;

[0038] Further, the middle rail oiling X5 includes an oil pump and an oiling pipe and other components for oiling the surface of the middle rail to increase lubricity;

[0039] Further, the square bead rack X6 includes two sets of push air cylinders and a feeding device for assembling two sets of square bead rack pieces A3 into the middle rail piece A1, respectively;

[0040] Further, the square bead rack detection X7 includes a visual detection device and a laser detection device for monitoring whether the square bead rack piece A3 is installed in place;

[0041] Further, the movable rail sleeve middle rail X8 includes a push air cylinder and a conveying chute for sleeving the middle rail piece A1 into the movable rail piece B1;

[0042] Further, the movable rail pressing block point X9 includes an air cylinder and other components, the output end of the air cylinder is used to contact and bend the pressing piece on the movable rail piece B1, so that the pressing piece slides against the middle rail piece A1 and prevents the middle rail piece A1 from separating from the movable rail piece B1;

[0043] Further, the combination outfeed X10 includes an outfeed manipulator and a visual detection device, the visual detection device is used to detect the quality of the combination, and the outfeed manipulator is used to realize the outfeed of the combination;

[0044] Further, the rack assembly Y4 includes a push air cylinder and other components for feeding the tooth condition B2 supplied by the split rack Y3 into the movable rail piece B1;

[0045] Further, the rack positioning Y5 includes a laser detection and a push air cylinder, the push air cylinder is oppositely provided with two sets, so that the position of the tooth condition B2 in the movable rail piece B1 can be changed;

[0046] Further, the seized rack Y6 includes a push air cylinder and other components, as shown in Figure 1 Due to the influence of the tooth condition B2 and the position of the movable rail piece B1, the push air cylinder can be obliquely arranged;

[0047] Further, the movable rail transfer Y7 includes a transfer manipulator for transferring the tooth condition B2 and the movable rail piece B1 combination to the next step;

[0048] Further, the movable rail turnover Y9 includes a turnover motor and other components for changing the rotation angle of the tooth condition B2 and the movable rail piece B1 combination;

[0049] Further, the movable rail pushing Y10 includes a guide groove and a push air cylinder, so that the tooth condition B2 and the movable rail piece B1 combination can be pushed along the guide groove and transferred to the movable rail sleeve middle rail X8.

[0050] Referring to Figure 4 , 5 Here is an embodiment of the synchronous rail body:

[0051] A synchronous rail body is sequentially assembled by the above-mentioned synchronous rail assembly production line, comprising a middle rail piece A1, an active rail piece B1 sleeved on the periphery of the middle rail piece A1, two groups of square bead frame pieces A3 slidingly abutting between the middle rail piece A1 and the active rail piece B1, a synchronous wheel piece A2 and a tooth condition B2 respectively arranged on the inner sides of the middle rail piece A1 and the active rail piece B1, and the synchronous wheel piece A2 and the tooth condition B2 being in meshing transmission.

[0052] Based on the above-mentioned embodiments, during assembly:

[0053] The first assembly part is used for assembling the synchronous wheel piece A2, the square bead frame piece A3 and the middle rail piece A1 to form a combination, and combining the combination with the active rail piece B1, and the second assembly part is used for assembling the tooth condition B2 and the active rail piece B1 to form a combination, and transporting the combination to the first assembly part;

[0054] S1, the middle rail feeding table X1 transports the middle rail piece A1 to the first placing groove 101 through the middle rail conveying belt X2, and the active rail feeding table Y1 transports the active rail piece B1 to the second placing groove 201 through the active rail conveying belt Y2;

[0055] S2, the synchronous wheel feeding X3 transports the synchronous wheel piece A2 to the synchronous wheel assembling X4 and combines the synchronous wheel piece A2 with the middle rail piece A1, and the toothed bar separating Y3 transports the tooth condition B2 to the toothed bar assembling Y4 and combines the tooth condition B2 with the active rail piece B1;

[0056] S4, the square bead frame assembling X6 combines the two groups of square bead frame pieces A3 with the middle rail piece A1, and the toothed bar positioning Y5 is used for positioning the position of the toothed bar;

[0057] S5, the square bead frame detecting X7 is used for detecting whether the square bead frame piece A3 is installed in place, and the toothed bar positioning Y5 is used for correcting the installation position of the tooth condition B2;

[0058] S6, the active rail carrying Y7 and the active rail overturning Y9 are used for transferring and adjusting the rotation angle of the active rail piece B1;

[0059] S7, the active rail pushing Y10 is used for pushing the active rail piece B1 into the active rail sleeve middle rail X8, and the active rail sleeve middle rail X8 is used for combining the middle rail piece A1 with the active rail piece B1;

[0060] S8, the active rail pressing block point X9 is used for limiting the middle rail piece A1 inside the active rail piece B1;

[0061] S9, the combination discharging X10 is used for discharging operation of the final product;

[0062] The installation of the two groups of square bead frame pieces A3 can be carried out in two steps to match the assembly speed of the second assembly part.

[0063] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A geosynchronous orbit assembly production line, characterized by: The utility model relates to a kind of first and second placement rack (1) and (2) of adjacent arrangement, the upper end surface of the first placement rack (1) and the second placement rack (2) is transversely opened with multiple first placement groove (101) and second placement groove (201), first assembly and second assembly for sequential assembly are respectively installed around the periphery of the first placement rack (1) and the second placement rack (2); First assembly includes in turn arranged synchronous wheel (X4), middle rail oiling (X5), install square bead holder (X6), square bead holder detection (X7), movable rail sleeve middle rail (X8), movable rail pressure blocking point (X9), combination body discharge (X10), middle rail feeding table (X1), middle rail conveying belt (X2) are installed in the side of the input end of the synchronous wheel (X4), synchronous wheel feeding (X3) is installed in the side of the first placement rack (1) for feeding, and the synchronous wheel feeding (X3) provides parts supply for synchronous wheel (X4); Second assembly includes in turn arranged rack (Y4), rack positioning (Y5), seizure rack (Y6), movable rail carrying (Y7), movable rail turnover (Y9), push movable rail (Y10), movable rail feeding table (Y1), movable rail conveying belt (Y2) are installed in the side of the input end of the rack (Y4), rack (Y3) for providing parts for rack (Y4) is installed in the side of the second placement rack (2), and the push movable rail (Y10) is communicated with the movable rail sleeve middle rail (X8).

2. The synchronous orbit assembly production line of claim 1, wherein: The middle rail feeding table (X1) and movable rail feeding table (Y1) both include material storage device, and the middle rail conveying belt (X2) and movable rail conveying belt (Y2) both include material conveying belt, and material transfer manipulator is installed at the end of the middle rail conveying belt (X2) and movable rail conveying belt (Y2).

3. The synchronous orbit assembly production line of claim 1, wherein: The synchronous wheel feeding (X3) and rack (Y3) both include storage groove and feeding mechanism, the synchronous wheel (X4) includes push cylinder, the middle rail oiling (X5) includes oil pump and oiling pipe, the square bead holder (X6) includes two groups of push cylinder and feeding device, and the square bead holder detection (X7) includes visual detection device and laser detection device.

4. The synchronous orbit assembly production line of claim 1, wherein: The movable rail sleeve middle rail (X8) includes push cylinder and conveying chute, for sleeving middle rail piece (A1) into movable rail piece (B1), and the movable rail pressure blocking point (X9) includes cylinder.

5. The synchronous orbit assembly production line of claim 1, wherein: The combination body discharge (X10) includes discharge manipulator and visual detection device, the visual detection device is used for detecting the quality of combination body, and the discharge manipulator is used for discharging.

6. The synchronous orbit assembly production line of claim 1, wherein: The rack (Y4) includes push cylinder, the rack positioning (Y5) includes laser detection and push cylinder, and the seizure rack (Y6) includes obliquely arranged push cylinder.

7. The synchronous orbit assembly production line of claim 1, wherein: The movable rail carrying (Y7) includes transfer manipulator, the movable rail turnover (Y9) includes turnover motor and other components, and the movable rail turnover (Y9) is used for changing the rotation angle of rack condition (B2) and movable rail piece (B1) combination body.

8. The synchronous orbit assembly production line of claim 1, wherein: The push movable rail (Y10) includes guide groove and push cylinder, for conveying rack condition (B2) and movable rail piece (B1) combination body.

9. A geostationary satellite body assembled in sequence by a geostationary satellite assembly line according to any one of claims 1 to 8, characterized in that: It includes the middle rail piece (A1), the outer periphery of the middle rail piece (A1) is provided with the movable rail piece (B1), and the sliding abutment between the middle rail piece (A1) and the movable rail piece (B1) has two groups of square bead frame pieces (A3), the inner side of the middle rail piece (A1) and the movable rail piece (B1) is provided with synchronous wheel piece (A2) and tooth condition (B2) respectively, the synchronous wheel piece (A2) and the tooth condition (B2) are engaged transmission.

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