Air conditioner filler filling device

Abstract

The utility model discloses an air conditioner filler filling device, which relates to the technical field of air conditioner filler filling and comprises a base, and supporting frames with bearing supporting seats are arranged on the left side and the right side of the base. A rotating air cylinder is fixed to one supporting frame and connected with an air inlet pipe, an electromagnetic valve is arranged on the air inlet pipe, and the electromagnetic valve is controlled by a controller. And the filler placing frame is arranged on the supporting frame in a swinging manner through the associated action of the adjusting frame and the rotating air cylinder through the bearing supporting seat. The filling device is used for filling the air conditioner filler, the filled filler is neat, normative and standard, and glue is not used for pasting in the filling process, so that the defect that the air conditioner filler is not harmful to human health when being processed and produced by using the filling device is overcome, and meanwhile, the filling efficiency and quality of the filler are improved; the filler placing frame and the rotary air cylinder act in an associated mode and are erected on the supporting frame in a swinging mode, an operator can easily fill the air conditioner filler layer by layer and then control the filler placing frame to obliquely pour out the air conditioner filler, and operation is convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to air conditioner filler filling technical field, in particular to air conditioner filler filling device. BACKGROUND

[0002] In the air conditioner production process, the filling of air conditioner filler has been mainly adopted the way of glue sticking. However, in the process of sticking operation, the operator needs to work close to the glue, and the strong smell generated by the volatilization of the glue will be inhaled into the respiratory tract of the human body, causing great harm to the health of the human body, such as causing respiratory inflammation, allergic reaction and long-term potential respiratory diseases and other problems.

[0003] In addition, the way of glue sticking also has the disadvantages of low efficiency, unstable sticking quality and the like, and it is difficult to meet the requirements of modern air conditioner production in high efficiency and high quality.

[0004] Therefore, there is an urgent need for a new air conditioner filler filling device to solve these problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at avoiding the defects of the prior art and providing an air conditioner filler filling device to overcome the defects of the prior art that the air conditioner filler is glued to cause harm to the human body, and improve the efficiency and quality of filler filling.

[0006] The above-mentioned purpose of the utility model is realized by the following technical means:

[0007] An air conditioner filler filling device, comprising a base 1, support frames 3 with bearing support seats 2 are arranged on the base 1 in left and right directions;

[0008] One of the support frames 3 is fixed with a rotary air cylinder 4, the rotary air cylinder 4 is connected with an air inlet pipe 41, the air inlet pipe 41 is provided with an electromagnetic valve 42, and the electromagnetic valve 42 is controlled by a controller 5;

[0009] The filler placing frame 6 is movably arranged on the support frame 3 through the bearing support seat 2 and the rotary action of the rotary air cylinder 4.

[0010] Further, the adjusting frame 61 is provided with trunnions 62 on both sides, the adjusting frame 61 is connected with the bearing support seat 2 through the trunnions 62, and one of the trunnions 62 is arranged in association with the rotary air cylinder 4.

[0011] Preferably, the controller 5 is arranged on the support frame 3, and the controller 5 is provided with at least one of the following buttons: rotation 60 degrees, rotation 90 degrees, rotation 120 degrees and return to normal position button.

[0012] Preferably, one of the support frames 3 is provided with a fixing block 31, and the rotary cylinder 4 is fixed to the one of the support frames 3 through the fixing block 31.

[0013] Preferably, the filler placing frame 6 is further provided with a bottom plate 63.

[0014] Preferably, the base 1 is provided with four moving wheels 11.

[0015] Preferably, the air inlet pipe 41 is connected with a gas filter 43 at the other end, and the gas filter 43 is connected with an air compressor through a pipeline.

[0016] Further, the filler placing frame 6 is limitingly stacked with multiple layers of air conditioner fillers 7, and the stacked multiple layers of air conditioner fillers 7 are integrally shaped with the compact shaping member 8.

[0017] Optionally, the compact shaping member 8 is a hoop, and the stacked multiple layers of air conditioner fillers 7 are integrally shaped with the hoop.

[0018] Optionally, the compact shaping member 8 is a combination of two or more PVC nuts 81 and PVC screws 82; each layer of air conditioner fillers 7 is provided with two or more stringing holes in opposite positions, and the stacked multiple layers of air conditioner fillers 7 are integrally shaped with the PVC screws 82 stringing the stringing holes of each layer of air conditioner fillers 7 and the PVC nuts 81.

[0019] The above technical solutions have the following beneficial effects:

[0020] The air conditioner fillers are filled by using the filler device, the filled fillers are neat, standard and regular, and no glue is used in the filling process, so that the filler device is used for processing and producing air conditioner fillers, and no defects of harm to human health are caused, and the efficiency and quality of filler filling are improved.

[0021] The filler placing frame can be filled in the upwardly inclined state or the returned state, the filler placing frame 6 is swung by 60 degrees under the control of the controller, which is beneficial to the filling of the air conditioner fillers by the operator, the filler placing frame is returned to 0 degrees, and the air conditioner fillers are filled or the multiple layers of air conditioner fillers are integrally shaped, the filler placing frame and the rotary cylinder are movably arranged on the support frame, and the operator can easily fill the air conditioner fillers layer by layer and then control the filler placing frame to tilt and pour out the air conditioner fillers, so that the operation is convenient.

[0022] During the filling operation, each layer of air conditioner fillers is aligned and stacked in the same spatial position by the filler placing frame, and after a sufficient number of layers of air conditioner fillers are placed, the multiple layers of air conditioner fillers are integrally shaped by the compact shaping member. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic view of an air conditioner filler filling device;

[0024] Figure 2 is a front view of the air conditioner filler filling device;

[0025] Figure 3 is a side view of the air conditioner filler filling device.

[0026] Wherein, the base 1; moving wheel 11; bearing support seat 2; support frame 3; fixed block 31; rotary cylinder 4; air inlet pipe 41; electromagnetic valve 42; gas filter 43; controller 5; filler placement rack 6; adjusting frame 61; trunnion 62; bottom plate 63; air conditioner filler 7; compacting device 8; PVC nut 81; PVC screw 82. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] Embodiment 1. This embodiment shows an air conditioner filler filling device, as shown in Figures 1-3 , comprising a base 1, a support frame 3 with a bearing support seat 2 is arranged on the base 1 according to left and right;

[0029] One of the support frames 3 is fixed with a rotary cylinder 4, the rotary cylinder 4 is connected with an air inlet pipe 41, the air inlet pipe 41 is provided with an electromagnetic valve 42, the electromagnetic valve 42 is controlled by a controller 5;

[0030] The filler placement rack 6 is swingably arranged on the support frame 3 through the bearing support seat 2 and the rotary cylinder 4.

[0031] Installation process: the support frame 3 with the bearing support seat 2 is arranged on the base 1 according to left and right, and the support frame 3 is required to have sufficient bearing capacity and anti-inclination ability; one of the support frames 3 is fixed with a rotary cylinder 4, the rotary cylinder 4 is connected with an air inlet pipe 41, the air inlet pipe 41 is provided with an electromagnetic valve 42, the electromagnetic valve 42 is controlled by a controller 5; the filler placement rack 6 is swingably arranged on the support frame 3 through the bearing support seat 2 and the rotary cylinder 4.

[0032] Working principle: during the filling operation, each layer of air conditioner filler is stacked in the filler placement rack 6, each layer of air conditioner filler is aligned and stacked in the same space by the filler placement rack 6, and after a sufficient number of layers of air conditioner filler are placed, the compacting device is used to integrate the multiple layers of air conditioner filler;

[0033] When the controller 5 controls the packing placement rack 6 to swing 100 degrees, the packing placement rack 6 tilts downwards, making it easier to pour out the integrated air conditioning packing.

[0034] Operators can fill the packing material with the packing rack tilted upwards or in the upright position.

[0035] When the controller controls the packing placement rack 6 to swing 60 degrees, it facilitates the operator to fill the air conditioning packing;

[0036] When the temperature returns to 0 degrees, fill the air conditioner packing or perform a one-piece molding operation for the multi-layer air conditioner packing.

[0037] This invention utilizes a filling device to fill air conditioner packing material, resulting in neat, standardized, and uniform packing. Since no glue is used during the filling process, this device eliminates the health risks associated with manufacturing air conditioner packing material and improves both the efficiency and quality of packing. The packing placement rack, linked to a rotating cylinder, can be oscillatingly mounted on a support frame, allowing operators to easily fill the packing layer by layer and then tilt the rack to empty the packing material, making operation convenient.

[0038] Example 2. This example shows a packing placement rack, such as... Figures 1-2 As shown, the adjustment frame 61 has trunnions 62 on both sides. The adjustment frame 61 is connected to the bearing support seat 2 by the trunnions 62, and one of the trunnions 62 is associated with the rotary cylinder 4.

[0039] When the controller 5 controls the rotary cylinder 4 and one of the trunnions 62 to move together, the adjusting frame 61 and the packing placement rack 6 swing by 120 degrees. The packing placement rack 6 tilts downward to facilitate the pouring out of the shaped air conditioning packing. When it returns to 0 degrees, the next filling operation can continue.

[0040] Example 3. Figures 1-3 As shown, the controller 5 is located on the support frame 3, and the controller 5 has at least one of the following buttons: a 60-degree rotation button, a 90-degree rotation button, a 120-degree rotation button, and a return-to-center button. The controller 5 is a programmable logic controller (PLC), which is electrically connected to the solenoid valve 42. It controls the rotation threshold of the rotary cylinder 4 through a preset program. For example, the rotation threshold is set to allow the packing rack 6 to rotate and swing 60-120 degrees and return to 0 degrees.

[0041] Example 4. Figures 1-3 As shown, one of the support frames 3 is equipped with a fixing block 31, and the rotary cylinder 4 is fixed to one of the support frames 3 by the fixing block 31.

[0042] Example 5. Figures 1-3As shown, the filler holder 6 also has a bottom plate 63. Without the bottom plate, the bottom layer of filler only contacts the bottom frame of the filler holder 6, such as the L-shaped angle steel. When more layers of air conditioner filler are stacked behind the filler holder, the weight of the filler behind may cause the filler to bend in a circular arc. Therefore, the filler holder 6 is provided with a bottom plate 63 to prevent the filler from deforming due to excessive stacking.

[0043] Embodiment 6. As shown in the drawings, Figures 1-3 As shown, the base 1 is provided with four moving wheels 11 to facilitate the movement of the filling device.

[0044] Embodiment 7. This embodiment shows the air inlet pipeline, as shown in the drawings, Figures 1-3 As shown, the other end of the air inlet pipe 41 is connected with a gas filter 43, and the gas filter 43 is connected with an air compressor through a pipeline. The gas filter can isolate undesirable impurities and ensure that the gas driving the rotating cylinder 4 is unobstructed.

[0045] Embodiment 8. This embodiment shows how to fill the air conditioner filler, as shown in the drawings, Figures 1-3 As shown, the filler holder 6 is limitingly stacked with multiple layers of air conditioner filler 7, and the stacked multiple layers of air conditioner filler 7 are integrally shaped with a compact shaping member 8. During the filling operation, each layer of air conditioner filler is aligned and stacked in the same spatial position defined by the filler holder 6, and after placing a sufficient number of layers of air conditioner filler, the multiple layers of air conditioner filler are integrally shaped with a compact shaping member.

[0046] Embodiment 9. This embodiment shows one of the compact shaping members, as shown in the drawings, the compact shaping member 8 is a hoop, and the stacked multiple layers of air conditioner filler 7 are integrally shaped with the hoop.

[0047] Embodiment 10. This embodiment shows another compact shaping member, as shown in the drawings, Figures 1-3 As shown, the compact shaping member 8 is a combination of two or more PVC nuts 81 and PVC screws 82; each layer of air conditioner filler 7 is provided with two or more stringing holes that are aligned with each other, and the stacked multiple layers of air conditioner filler 7 are integrally shaped with the PVC screw 82 stringing the stringing holes of each layer of air conditioner filler 7, and the PVC nut 81 is locked to form an integral whole.

[0048] The filling operation method can be referred to as follows: the bottom layer of air conditioner filler is first aligned and threaded into the PVC screw, and the other layers of air conditioner filler are sequentially threaded into the PVC screw, and then the PVC nut is pre-fixed to the PVC screw. The pre-fixed air conditioner filler is filled into the filler holder 6, so that each layer of air conditioner filler is aligned and further locked with the PVC nut until the air conditioner filler is integrally shaped and locked.

[0049] The second fillable operation mode can refer to that a screw rod is inserted into a pre-fixed position of the bottom plate, the PVC screw rod is inserted, the serial connection holes of each layer of air conditioner fillers are aligned with the PVC screw rod, and the air conditioner fillers are sequentially connected into the PVC screw rod, and the air conditioner fillers are locked and shaped into an integrated body by using the PVC nut.

[0050] The above only discloses preferred embodiments of the utility model, and of course cannot limit the utility model right scope, therefore, equivalent changes made according to the utility model patent application scope still belong to the utility model covered range.

Claims

1. A device for filling an air conditioning filler, comprising a base (1), characterized in that, Support frame (3) with bearing support seat (2) is arranged on base (1) and has left and right; One of support frames (3) is fixed with rotary air cylinder (4), rotary air cylinder (4) is connected with air inlet pipe (41), air inlet pipe (41) is provided with electromagnetic valve (42), electromagnetic valve (42) is controlled by controller (5); Filler placing rack (6) is movably arranged on support frame (3) through the action of adjusting frame (61) and rotary air cylinder (4) associated with bearing support seat (2); Adjusting frame (61) is provided with trunnion (62) on both sides, adjusting frame (61) is connected with bearing support seat (2) through trunnion (62), one of trunnions (62) is provided with rotary air cylinder (4) associated with action; One of support frames (3) is provided with fixing block (31), rotary air cylinder (4) is fixed on one of support frames (3) through fixing block (31); Filler placing rack (6) is further provided with bottom plate (63).

2. The air conditioner packing filling device according to claim 1, wherein Controller (5) is arranged on support frame (3), controller (5) is provided with at least any one of the following buttons: 60 degrees, 90 degrees, 120 degrees, back to normal button.

3. The air conditioner packing filling device according to claim 1, wherein Base (1) is provided with four moving wheels (11) below.

4. The air conditioner packing filling device according to claim 1, wherein Air inlet pipe (41) is connected with gas filter (43) at the other end, gas filter (43) is connected with air compressor through pipeline.

5. The air conditioner packing filling device according to claim 1, wherein Filler placing rack (6) is provided with multiple layers of air conditioner filler (7) in a limiting manner, multiple layers of air conditioner filler (7) are integrated and shaped by compact shaping part (8).

6. The air conditioner packing filling device according to claim 5, wherein Compact shaping part (8) is a hoop.

7. The air conditioner packing filling device according to claim 5, wherein Compact shaping part (8) is a combination of two or more PVC nuts (81) and PVC screws (82); each layer of air conditioner filler (7) is provided with two or more stringing holes in opposite positions.

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