Water treatment organic membrane separation equipment in coal-based material production process
By designing the separation equipment with an S-shaped connection and providing a convenient organic membrane replacement solution, the problems of large equipment footprint and easy membrane fouling have been solved, achieving efficient separation and simplified maintenance.
Patent Information
- Application Number
- CN202520502002.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing organic membrane separation equipment occupies a large area and has low space utilization in the production of coal-based materials. Furthermore, organic membranes are easily contaminated, leading to a decrease in throughput, and are difficult to maintain.
The separation equipment is designed with an S-shaped connection, including a separation tube and a U-shaped connecting bend. The tubular organic membrane is installed only inside the separation tube and can be easily replaced by connecting threaded tubes. Combined with pretreatment and posttreatment tubes, it improves separation efficiency and reduces floor space.
It improves separation efficiency and space utilization, simplifies the replacement and maintenance process of organic membranes, and reduces the complexity of equipment maintenance.
Smart Images

Figure CN223752504U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to coal chemical industry and water treatment technical field, concretely is organic membrane separation equipment for water treatment in coal -based material production process. BACKGROUND
[0002] In coal -based material production process (such as coal coking, coal gasification, coal liquefaction etc.), will produce a large amount of industrial wastewater containing high concentration organic matter (such as phenolic compound, polycyclic aromatic hydrocarbon, tar, ammonia nitrogen etc.), suspended solids and salt. Traditional processing method (such as coagulation sedimentation, biochemical treatment, evaporation crystallization etc.) has the problems such as low efficiency, high energy consumption, big secondary pollution risk.
[0003] Membrane separation technology is gradually applied due to its advantages such as high efficiency, low energy consumption, no phase change. The existing organic membrane separation equipment usually has large volume and low space utilization rate, and the organic membrane is easily polluted by complex components in coal chemical wastewater, resulting in flux decline and short service life. The existing organic membrane separation equipment is not easy to disassemble and replace the membrane assembly. Therefore, we propose an organic membrane separation equipment for water treatment in coal -based material production process. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem of overcoming the defects of the prior art, and provides an organic membrane separation equipment for water treatment in coal -based material production process. The entire separation equipment is S-shaped, which can increase the separation efficiency and improve the separation effect while reducing the floor area of the equipment and improving the space utilization. The problems in the background art can be effectively solved.
[0005] To achieve the above object, the utility model provides the following technical scheme: an organic membrane separation equipment for water treatment in coal -based material production process, comprising a plurality of separation pipes and U-shaped connecting elbows, a tubular organic membrane is installed in the separation pipe, adjacent separation pipes are connected to each other through the connecting elbow, and the plurality of separation pipes and the connecting elbow are connected in S shape.
[0006] As a preferred technical scheme of the utility model, the end of the connecting elbow is fixedly provided with a retaining ring, a connecting threaded pipe is rotatably arranged on the outer side of the connecting elbow, the connecting threaded pipe is rotatably arranged outside the retaining ring, and the outer side surface of the end of the separation pipe is provided with an external thread corresponding to the connecting threaded pipe.
[0007] As a preferred technical scheme of the utility model, the separation pipe at the water outlet end is connected to a post-treatment pipe, a plurality of filter layers are arranged in the post-treatment pipe, and the post-treatment pipe is connected to the separation pipe through the connecting threaded pipe.
[0008] As a preferred technical scheme of the utility model, the separation pipe at the water inlet end is connected to a pre-treatment pipe, and a filter screen is arranged in the pre-treatment pipe.
[0009] As a preferred technical scheme of the utility model, the filter screen includes an outer ring and a filter screen body, the outer ring is fixedly arranged on the outer side surface of the filter screen body, the outer side surface of the outer ring is fixedly provided with a rotating shaft, the rotating shaft penetrates the upper surface of the pretreatment pipe and is fixedly connected with the rotating handle, the side surface of the pretreatment pipe is provided with a blowdown pipe, the blowdown pipe is provided with a first valve, the pretreatment pipe is provided with a second valve, and the filter screen, the blowdown pipe and the second valve are sequentially arranged along the water inlet direction of water in the coal-based material production process.
[0010] As a preferred technical scheme of the utility model, the outer side surface of the filter screen outer ring is provided with an annular groove, and a sealing ring is arranged in the annular groove.
[0011] As a preferred technical scheme of the utility model, the sealing ring is a ring-shaped sealing air bag matched with the annular groove.
[0012] As a preferred technical scheme of the utility model, the sealing air bag is provided with an air inlet and outlet pipe, the air inlet and outlet pipe penetrates into the rotating shaft and is connected with the air pump after penetrating out of the outer side surface of the rotating shaft.
[0013] Compared with the prior art, the utility model has the beneficial effects that: the form that a plurality of separation pipes and connecting bend pipes are connected with each other is adopted, the whole separation equipment is S-shaped, the land occupation area of the equipment can be reduced and the space utilization rate can be improved while the separation efficiency and the separation effect are improved, the tubular organic membrane is arranged only in the horizontal or vertical separation pipe and is not arranged in the connecting bend pipe, when the organic membrane is polluted by complex components in water during the separation of water in the coal-based material production process, the flux is reduced and the separation efficiency is affected, the tubular organic membrane in the separation pipe can be conveniently taken down and replaced, the separation pipe and the connecting bend pipe do not need to be replaced as a whole, the operation is simple, and the maintenance is convenient. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural schematic view of the utility model;
[0015] Figure 2 It is a side view structural schematic view of the utility model;
[0016] Figure 3 It is a front view structural schematic view of the utility model;
[0017] Figure 4 It is a left view structural schematic view of the utility model;
[0018] Figure 5 It is a structural schematic view of the connecting bend pipe of the utility model;
[0019] Figure 6 It is a sectional view structural schematic view of the connecting screw pipe of the utility model;
[0020] Figure 7 The structure schematic view of another embodiment of the present application.
[0021] In the figure: 1 separation pipe, 2 connecting elbow, 3 tubular organic membrane, 4 connecting threaded pipe, 5 blocking ring, 6 pretreatment pipe, 7 filter screen, 8 blowdown pipe, 9 first valve, 10 second valve, 11 rotating handle, 12 sealing ring, 13 inlet and outlet pipe, 14 post-treatment pipe, 15 filter layer. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0023] Please refer to Figures 1-6 The present application provides a technical solution: a water treatment organic membrane separation equipment in a coal-based material production process, comprising a plurality of separation pipes 1 and U-shaped connecting elbows 2, a tubular organic membrane 3 is installed in the separation pipe 1, the tubular organic membrane 3 can be selected from cellulose acetate, aromatic polyamide, polyether sulfone, polyfluoropolymer and the like. Adjacent separation pipes 1 are connected to each other through the connecting elbow 2, and the plurality of separation pipes 1 and the connecting elbow 2 are connected to form an S shape. In the coal-based material production process, water enters the separation pipe 1, is subjected to separation treatment by the tubular organic membrane 3, and then enters the connecting elbow 2 after removing organic matter, suspended solids and salts, and then enters the next separation pipe 1 and is subjected to secondary separation by the tubular organic membrane 3 inside the next separation pipe 1, so as to realize multi-level separation treatment of the sewage and improve separation efficiency and treatment effect. The plurality of separation pipes 1 and the connecting elbows 2 are connected to each other in the form of an S shape, so that the entire separation equipment has an S shape, the land occupation area of the equipment can be reduced while the separation efficiency and the separation effect are improved, and the space utilization rate is improved.
[0024] Preferably, the end of the connecting elbow 2 is fixedly provided with a retaining ring 5, and a connecting threaded pipe 4 is rotatably arranged on the outer side of the connecting elbow 2, the connecting threaded pipe 4 is rotatably arranged outside the retaining ring 5, and the outer side surface of the end of the separation pipe 1 is provided with an outer thread corresponding to the connecting threaded pipe 4, so that the separation pipe 1 and the connecting elbow 2 are connected through the connecting threaded pipe 4, the separation pipe 1 and the connecting elbow 2 are separated conveniently, and the tubular organic membrane 3 is replaced. The tubular organic membrane 3 is arranged only in the horizontal or vertical separation pipe 1, and is not arranged in the connecting elbow 2. When the organic membrane is polluted by complex components in water during water treatment and separation in the production process of coal-based materials, the flux is reduced, and the separation efficiency is affected. The tubular organic membrane 3 in the separation pipe 1 can be conveniently taken out and replaced, and the separation pipe 1 and the connecting elbow 2 do not need to be replaced as a whole, so that the operation is simple, and maintenance is convenient.
[0025] The outer side of the connecting threaded pipe 4 can be hexagonal in shape, so that the connecting threaded pipe 4 is conveniently disassembled and screwed off, so that the separation pipe 1 and the connecting elbow 2 are separated, and the tubular organic membrane 3 is replaced.
[0026] When the tubular organic membrane 3 is replaced, only the connecting elbow 2 on the same side can be taken off, so that the tubular organic membrane 3 in each separation pipe 1 can be replaced.
[0027] A sealing gasket is further arranged at the position where the inner side of the connecting threaded pipe 4 contacts the separation pipe 1, so as to improve the connection and sealing performance of the connecting elbow 2 and the separation pipe 1.
[0028] Optionally, the separation pipe 1 at the water outlet end communicates with a post-treatment pipe 14, and a plurality of filter layers 15 are arranged in the post-treatment pipe 14. The filter layers 15 can be one or more of activated carbon, molecular sieve and nanofiltration membrane, and are used for further filtering, deodorizing and the like of the treated water after separation by the organic membrane according to the residues or use of the treated water.
[0029] The post-treatment pipe 14 and the separation pipe 1 are connected through the connecting threaded pipe 4, so as to facilitate cleaning of the post-treatment pipe 14 and replacement of the filter layers 15.
[0030] Optionally, the separation pipe 1 at the water inlet end communicates with a pre-treatment pipe 6, and a filter screen 7 is arranged in the pre-treatment pipe 6. The filter screen 7 is used for filtering relatively large suspended matters or particles in water in the production process of coal-based materials, so as to avoid blocking of the tubular organic membrane 3 and affecting the separation efficiency.
[0031] Further optionally, the filter screen 7 comprises an outer ring and a filter screen body. The outer ring is fixedly arranged on the outer side surface of the filter screen body, and the outer ring is rotatably arranged in the pre-treatment pipe 6 and can be rotated by 180° forward and backward, so as to flush out the suspended matters and the like intercepted on the filter screen 7, and ensure the filtering effect.
[0032] Specifically, the outer side surface of the outer ring is fixedly provided with a rotating shaft, the rotating shaft penetrates the upper surface of the pretreatment pipe 6 and is fixedly connected with the rotating handle 11, and rotating sealing is arranged between the rotating shaft and the pretreatment pipe 6. The rotating shaft can be rotated by rotating the rotating handle 11, so as to drive the filter screen 7 to rotate as a whole. The side surface of the pretreatment pipe 6 is provided with a blow-off pipe 8, the blow-off pipe 8 is provided with a first valve 9, the pretreatment pipe 6 is provided with a second valve 10, and the filter screen 7, the blow-off pipe 8 and the second valve 10 are sequentially arranged along the water inlet direction of the water in the coal-based material production process. When the water in the coal-based material production process is filtered and separated, the first valve 9 is closed, the second valve 10 is opened, the water in the coal-based material production process enters the pretreatment pipe 6, is filtered through the filter screen 7, and then enters the separation pipe 1 to be separated by the tubular organic membrane 3. When the filter screen 7 needs to be washed and cleaned, the second valve 10 is closed, the first valve 9 is opened, and the rotating handle 11 is operated to rotate the filter screen 7, so that the front and back of the filter screen 7 are turned over by 180°, then washing water or water in the coal-based material production process is introduced, the filter screen 7 is washed by the water in the pretreatment pipe 6, and the suspended solids on the back of the filter screen 7 are washed out through the blow-off pipe 8, so that the filter screen 7 is washed and cleaned.
[0033] Further, an annular groove is formed in the outer side surface of the outer ring of the filter screen 7, and a sealing ring 12 is arranged in the annular groove. The sealing ring 12 improves the sealing between the outer ring of the filter screen 7 and the inner wall of the pretreatment pipe 6, so as to ensure the filtering effect.
[0034] Please refer to Figure 7 The utility model also provides another embodiment, and the embodiment is basically same with the foregoing embodiment, and the difference lies in that the sealing ring 12 is a ring-shaped sealing air bag matched with the annular groove, and the sealing is realized by inflation, and the air can be discharged when the filter screen 7 needs to be rotated, so as to facilitate the rotation of the filter screen 7. After the filter screen 7 is rotated to the position, the air is filled again to keep the sealing.
[0035] Optionally, an air inlet and outlet pipe 13 is arranged on the sealing air bag, the air inlet and outlet pipe 13 penetrates into the rotating shaft and penetrates out from the outer side surface of the rotating shaft and is connected with an air pump, and the air pump is used to inflate the sealing air bag. A valve is further arranged on the air inlet and outlet pipe 13, which is used to control the opening and closing of the air inlet and outlet pipe 13. An air pressure sensor is arranged in the sealing air bag, which is used to detect the air pressure in the sealing air bag, so as to determine whether the air needs to be supplemented, so as to keep the sealing between the filter screen 7 and the pretreatment pipe 6. The air pressure sensor, the air pump, the first valve 9 and the second valve 10 are electrically connected with an external control device, and the external control device can be a commonly used single-chip microcomputer or PLC controller, such as an Arduino series single-chip microcomputer or a Siemens S7 series PLC controller.
[0036] The air pressure sensor, air pump, first valve 9, second valve 10 and single-chip microcomputer or PLC controller used in the application are all common electronic components in the prior art, and their specific structure, working principle, control mode and circuit connection are all known technologies, which will not be described in detail.
[0037] The undisclosed parts in the utility model are all prior art, and their specific structure, material and working principle will not be described in detail. Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that the embodiments can be changed, modified, replaced and modified in various ways without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A water treatment organic membrane separation apparatus in a coal-based material production process, characterized by: The application relates to a pipe type organic membrane separation device, which comprises a plurality of separation pipes (1) and U-shaped connecting bends (2), the separation pipes (1) are provided with pipe type organic membranes (3), the adjacent separation pipes (1) are communicated with each other through the connecting bends (2), and the plurality of separation pipes (1) and the connecting bends (2) are connected to form an S shape.
2. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 1, characterized in that: The end of the connecting bend (2) is fixedly provided with a blocking ring (5), a connecting threaded pipe (4) is rotatably arranged on the outer side of the connecting bend (2), the connecting threaded pipe (4) is rotatably arranged on the outer side of the blocking ring (5), and the outer side surface of the end of the separation pipe (1) is provided with external threads corresponding to the connecting threaded pipe (4).
3. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 1, characterized in that: The separation pipe (1) located at the water outlet end is communicated with a post-treatment pipe (14), a plurality of filter layers (15) are arranged in the post-treatment pipe (14), and the post-treatment pipe (14) is connected with the separation pipe (1) through the connecting threaded pipe (4).
4. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 1, characterized in that: The separation pipe (1) located at the water inlet end is communicated with a pre-treatment pipe (6), and a filter screen (7) is arranged in the pre-treatment pipe (6).
5. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 4, characterized in that: The filter screen (7) comprises an outer ring and a filter screen body, the outer ring is fixedly arranged on the outer side surface of the filter screen body, the outer side surface of the outer ring is fixedly provided with a rotating shaft, the rotating shaft penetrates through the upper surface of the pre-treatment pipe (6) and is fixedly connected with a rotating handle (11), a blowdown pipe (8) is arranged on the side surface of the pre-treatment pipe (6), a first valve (9) is arranged on the blowdown pipe (8), a second valve (10) is arranged on the pre-treatment pipe (6), and the filter screen (7), the blowdown pipe (8) and the second valve (10) are sequentially arranged along the water inlet direction of water in a coal-based material production process.
6. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 5, characterized in that: An annular groove is formed in the outer side surface of the outer ring of the filter screen (7), and a sealing ring (12) is arranged in the annular groove.
7. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 6, characterized in that: The sealing ring (12) is a ring-shaped sealing air bag matched with the annular groove.
8. The organic membrane separation apparatus for water treatment in a coal-based material production process according to claim 7, characterized in that: An air inlet and outlet pipe (13) is arranged on the sealing air bag, penetrates into the rotating shaft and penetrates out of the outer side surface of the rotating shaft and is connected with an air pump.