Filament cleaning device

By combining acid immersion cleaning and ultrasonic cleaning, the problem of difficult removal of oxides and impurities on the surface of infrared filaments was solved, achieving thorough cleaning of the filaments and ensuring the smooth progress of subsequent processes.

CN223752906UActive Publication Date: 2026-01-02NANJING DANLIAN TECH CO LTD
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Patent Information

Application Number
CN202520163731.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-02
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Traditional acid immersion cleaning and ultrasonic cleaning cannot effectively remove oxides and impurities from the surface of infrared filaments, affecting subsequent manufacturing processes.

Method used

By combining acid immersion cleaning with ultrasonic cleaning, an ultrasonic generator is installed in the cleaning tank, along with a drive wheel, guide device, and tension wheel, to ensure that the filament is completely immersed in the cleaning solution. Acid immersion cleaning removes oxides, while ultrasonic cleaning removes impurities.

Benefits of technology

This achieves thorough cleaning of the infrared filament surface, avoiding oxide and impurity residues and ensuring the normal operation of subsequent processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a filament cleaning device, which belongs to the field of machining and mainly comprises a cleaning pool, a transmission wheel set and an ultrasonic generator. The cleaning liquid is weakly acidic, so that the whole cleaning device is made of a corrosion-resistant material, the transmission wheel set is used for pressing the cleaned lamp filament in the cleaning liquid so as to ensure that the lamp filament is completely soaked in the cleaning liquid, the ultrasonic transmitter is mounted at the bottom of the cleaning pool, and after the device is started, the transmission wheel set drives the lamp filament to pass through the cleaning pool; impurities on the lamp filament are cleaned, subsequent process processing is facilitated, and the service life of the lamp filament is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of practical industrial manufacturing, in particular to a filament cleaning device. BACKGROUND

[0002] With the continuous development of industrial manufacturing technology, some filament cleaning devices are also continuously developed. The cleaning devices used in industrial manufacturing are various. The cleaning requirement of infrared filament is higher, and the traditional acid immersion cleaning effect is not very ideal. The ultrasonic cleaning cannot clean the surface oxide of the filament, and both have different shortcomings.

[0003] In view of the two cleaning methods, the device is designed to combine acid immersion cleaning and ultrasonic cleaning to achieve ideal cleanliness. CONTENT OF THE UTILITY MODEL

[0004] The utility model discloses a filament cleaning device to solve the ideal cleaning state of the combination of acid immersion cleaning and ultrasonic cleaning in the background art.

[0005] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0006] A filament cleaning device, characterized by: comprising a plurality of cleaning pools arranged side by side, a plurality of ultrasonic generators are installed at the bottom of each cleaning pool, a driving wheel for driving the filament is arranged at the inlet and outlet of the cleaning pool, the axial direction of the driving shaft is perpendicular to the driving direction of the filament, the cleaning pool arranged at the head is set as the head-end cleaning pool, the cleaning pool arranged at the tail is set as the tail-end cleaning pool, a guide device cooperating with the filament is installed in front of the head-end cleaning pool, and a tensioning wheel for tensioning the filament is installed behind the tail-end cleaning pool.

[0007] Further, the cleaning pool is provided with a cleaning pool cover for preventing liquid from splashing out.

[0008] Further, the guide device comprises a vertical column, a guide rod for guiding the filament is arranged on the vertical column, and the axial direction of the guide rod is perpendicular to the driving direction of the filament.

[0009] Further, the cleaning pools are arranged continuously at the beginning and the end.

[0010] The beneficial technical effects of the utility model compared with the prior art are:

[0011] The utility model combines the common acid immersion cleaning and ultrasonic cleaning, which can not only clean the surface oxide of the infrared filament by acid immersion cleaning, but also remove the surface impurities by ultrasonic cleaning, so that the surface impurities and oxide are not cleaned, and the subsequent process is affected. DRAWINGS

[0012] Figure 1 The three-dimensional schematic view of the present application

[0013] In the figure: 1 - cleaning pool; 2 - transmission wheel; 3 - tensioning wheel; 4 - ultrasonic generator; 5 - cleaning pool cover. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0015] A filament cleaning device, comprising a plurality of cleaning pools 1 arranged side by side, a plurality of ultrasonic generators 4 are installed at the bottom of each cleaning pool, transmission wheels 2 for driving the filaments are arranged at the inlet and outlet of the cleaning pool 1, the axial direction of the transmission shaft is perpendicular to the driving direction of the filaments, the cleaning pool 1 arranged at the head is set as a head-end cleaning pool, and the cleaning pool 1 arranged at the tail is set as a tail-end cleaning pool, a guiding device matched with the filaments is installed in front of the head-end cleaning pool, and a tensioning wheel 3 for tensioning the filaments is installed behind the tail-end cleaning pool. The whole device is made of corrosion-resistant materials, can meet long-time working, and prolongs the service life. The device comprises three cleaning pools 1 arranged in front of and behind each other, and the cleaning pools 1 are arranged continuously from the beginning to the end. From right to left, the solutions in the cleaning pools are 30% sulfuric acid solution, 20% sulfuric acid solution and distilled water in sequence; the device further comprises transmission wheels 2, tensioning wheels 3, ultrasonic generators 4 and cleaning pool covers 5, the transmission wheels are installed between the cleaning pools, the tensioning wheels are installed inside the cleaning pool covers, a transmission wheel set is formed to transmit the filaments along a specified path, and the path passes through the cleaning pools, so that the filaments can be completely immersed in the cleaning solution

[0016] The cleaning pool 1 is installed with a cleaning pool cover 5 for preventing liquid splashing. The cleaning pool cover is closed during the operation of the device, so as to prevent the corrosive cleaning solution from volatilizing or splashing out to cause safety hazards to the operators and the nearby equipment.

[0017] The guiding device comprises a vertical column, a guiding rod for guiding the filaments is arranged on the column, and the axial direction of the guiding rod is perpendicular to the driving direction of the filaments. The device is matched with the transmission wheels and the tensioning wheels through the guiding device, so that the filaments are kept in a tensioned state during the transmission process, and the curling deformation is avoided to affect the cleanliness.

[0018] In actual operation, the path of the infrared filament through the transmission wheel is tensioned by a tensioning wheel to ensure that the infrared filament is immersed in the cleaning liquid, the device is started after closing the cleaning tank cover, and the operator wears safety equipment to prevent the acidic cleaning liquid from causing safety hazards to the operator.

[0019] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model. The above description is only an embodiment of the utility model, and does not limit the patent range of the utility model, and equivalent conversion using the content of the utility model, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the utility model.

Claims

1. A filament cleaning device, characterized by: The application relates to a cleaning device comprising a plurality of cleaning tanks (1) arranged side by side, wherein a plurality of ultrasonic generators (4) are arranged at the bottom of each cleaning tank, drive wheels (2) for driving the filaments are arranged at the inlet and outlet of the cleaning tank (1), the axial direction of the drive shaft is perpendicular to the driving direction of the filaments, the first cleaning tank (1) is arranged as a head-end cleaning tank, the last cleaning tank (1) is arranged as a tail-end cleaning tank, a guide device cooperating with the filaments is arranged in front of the head-end cleaning tank, and a tensioning wheel (3) for tensioning the filaments is arranged behind the tail-end cleaning tank.

2. A filament cleaning device according to claim 1, characterized in that: The cleaning tank (1) is provided with a cleaning tank cover (5) for preventing liquid splashing.

3. A filament cleaning device according to claim 1, characterized in that: The guide device comprises vertical columns, and guide rods for guiding the filaments are arranged on the columns, wherein the axial direction of the guide rods is perpendicular to the driving direction of the filaments.

4. A filament cleaning device according to claim 1, characterized in that: The cleaning tanks (1) are arranged continuously at the head and tail.