Combinable tool for annealing quartz boat
By using modularly designed combinable tooling, the problem of slippage when quartz boats are stacked in multiple layers is solved, enabling efficient and safe quartz boat annealing, improving space utilization and production efficiency, and reducing costs.
Patent Information
- Application Number
- CN202520041055.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-08
AI Technical Summary
In existing technologies, quartz boats can only be stacked in a single layer, or they are prone to slipping when stacked in multiple layers, resulting in unsafe use and low efficiency.
The modularly designed combinable tooling includes columns and isolation structures. The isolation structures and columns are installed alternately through the precise matching of the mounting holes of the columns and end plates, forming a multi-layer stack to ensure the stability and safety of the quartz boat. The heating uniformity is optimized through the vent holes.
This technology enables multi-layer, efficient stacking of quartz boats, improving space utilization, reducing the number of annealing furnaces and energy consumption, lowering production costs, extending the service life of quartz boats, and enhancing the flexibility and safety of the production site.
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Figure CN223755788U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quartz boat annealing tool technical field, concretely is a kind of for quartz boat annealing tool that can be combined. BACKGROUND
[0002] The utility model relates to the technical field, the tool that can be combined for quartz boat annealing is designed by modularization, so that the space utilization efficiency in annealing furnace is greatly improved. Tool is mainly made of high-temperature-resistant ceramic fiber material, has good high-temperature-resistant performance and stability, can keep shape unchanged in high-temperature environment, protects quartz boat from being damaged. Its design is unique, can be used alone, can also be connected by stand column Multiple tools, form multilayer structure, realize the efficient stacking of quartz boat. Each layer of tool is fixed by the stand column mounting hole on plate and stand column, and the safety and stability of the overall structure are ensured by the design of the stopper on the upper and lower ends of the stand column. Moreover, during the movement of the annealing tool on the platform, damage to the quartz boat due to sliding can be effectively avoided, thereby reducing losses and prolonging the service life of the quartz boat.
[0003] The significance of this design is to significantly improve the use efficiency of the annealing furnace, reduce production costs and time consumption. The stacking mode of multiple layers of quartz boats can handle multiple quartz boats at a time, reducing the number of batches of annealing operations, saving the number of annealing furnaces and power consumption, and maximizing economic benefits. At the same time, the modular design makes the tool flexible and expandable, and the number of layers can be adjusted according to actual needs to adapt to different production scales. Overall, the tool simplifies the operation process, optimizes space utilization, and protects the integrity of the quartz boat, making it an efficient and economical solution for quartz boat annealing processes.
[0004] The existing technical solution has the technical problems that quartz boats can only be stacked in single layer, or are prone to sliding when stacked in multiple layers. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a tool for quartz boat annealing that can be combined, which solves the technical problems of the existing technical solution that quartz boats can only be stacked in single layer, or are prone to sliding when stacked in multiple layers.
[0006] To achieve the above purpose, the utility model is implemented by the following technical solutions: a tool for quartz boat annealing that can be combined, comprising a stand column and a separation structure, the separation structure comprising a pair of end plates, a vertical plate and a support plate, the vertical plate being fixedly installed between the pair of end plates, the support plate being fixedly installed between the pair of end plates perpendicular to the vertical plate, the pair of end plates being installed in parallel, a pair of mounting holes being formed on the pair of end plates respectively, mounting plate stoppers being provided at both ends of the stand column, and the mounting plate stoppers being installed in the mounting holes.
[0007] Preferably, the isolation structure and the column are alternately installed.
[0008] Preferably, the vertical plate is provided with a ventilation hole.
[0009] Preferably, the support plate is an I-shaped.
[0010] Advantages
[0011] The utility model provides a combination for quartz boat annealing's frock, the utility model discloses a modularization combination design through column and isolation structure, breaks through the limitation that quartz boat can only single -layer stacking in prior art, can multilayer stack quartz boat, through the accurate cooperation of the end plate mounting hole of the mouth of column, makes whole frock structure stable, avoids the problem that quartz boat slides when multilayer stacking, effectively protects quartz boat from being damaged, improves security, adopts the isolation structure and column design of alternate installation, through the construction multilayer annealing frame body, can fully utilize the hearth space of annealing furnace, substantially improves the bearing capacity of quartz boat in unit space. This design reduces the use quantity and annealing batch of annealing furnace, and further saves electric energy, reduces production and operation cost, adopts the modularization structure design, and column and isolation structure can be combined and adjusted according to the need stack layer number, adapts to different annealing output demand. Frock can be conveniently assembled, disassembled and stored, and is flexible and convenient to use, improves the practicability of production site, and the main material of frock selects the ceramic fiber of high temperature resistance, ensures that frock maintains stable performance under high temperature, satisfies the requirement of annealing process. The ventilation hole design on the vertical plate enhances the flowability of airflow in the hearth, optimizes heating uniformity, further improves annealing efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a stack structure schematic view of the utility model discloses a combination for quartz boat annealing's frock.
[0013] Fig. 2 It is the isolation structure schematic view of the utility model discloses a combination for quartz boat annealing's frock.
[0014] Fig. 3 It is the column structure schematic view of the utility model discloses a combination for quartz boat annealing's frock.
[0015] In the drawing: 1, column, 2, end plate, 3, vertical plate, 4, support plate, 5, mounting hole, 6, ventilation hole, 7, mounting plate mouth, DETAILED DESCRIPTION
[0016] For further illustrating the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the technical solutions in the utility model embodiments will be clearly and completely described below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. The detailed description is as follows.
[0017] Please refer to Figs. 1-3 The utility model provides a kind of technical scheme: a combined quartz boat annealing tool, including column 1 and isolation structure, the isolation structure includes a pair of end plate 2, vertical plate 3 and support plate 4, the vertical plate 3 is fixedly installed between a pair of the end plate 2, the support plate 4 is fixedly installed between a pair of the end plate 2 perpendicular to the vertical plate 3, a pair of the end plate 2 is installed in parallel, a pair of the end plate 2 is respectively provided with a pair of mounting hole 5, the column 1 both ends is provided with mounting plate stop 7, and the mounting plate stop 7 is installed in the mounting hole 5.
[0018] The embodiment is further provided as, the isolation structure and the column 1 alternate installation.
[0019] The embodiment is further provided as, the vertical plate 3 is provided with air hole 6.
[0020] The embodiment is further provided as, the support plate 4 is I-shaped.
[0021] Its detailed connection means is the technology known in the art;As shown in Figs. 1-3 Ensure that the components (column 1, isolation structure, end plate 2, vertical plate 3, support plate 4, etc.) of annealing tool are complete and clean;According to the available space in annealing furnace and the number of quartz boat, determine the number of layers and the number of tools needed to be assembled. Place a pair of end plate 2 in the appropriate position of annealing furnace platform. Fix the vertical plate 3 between the end plate 2, combined with the support plate 4 to form the isolation structure, form the first layer of tool main body. Place the quartz boat stably on the end plate 2 of the first layer of isolation structure.
[0022] Above the end plate 2 of the first layer of tool, find the mounting hole 5, insert the column 1 with mounting plate stop 7 at both ends into the mounting hole 5, ensure that the mounting plate stop 7 is tightly engaged with the mounting hole 5. Install the second layer of isolation structure (end plate 2, vertical plate 3 and support plate 4) above the column 1. After installation is completed, place the quartz boat on the end plate 2 of the second layer of tool and between the column 1 in turn.
[0023] Repeat the steps of installing column 1, isolation structure and quartz boat, and increase the number of layers of annealing tool one by one until the hearth space of annealing furnace is fully utilized.
[0024] When each layer is added, check whether the connection between column 1 and isolation structure is firm, and confirm that there is no shaking phenomenon.
[0025] After all the quartz boats are stacked, push the tooling rack with the quartz boats into the annealing furnace.
[0026] Perform the annealing operation, paying attention to control the annealing time and temperature to ensure the integrity of the quartz boats in the high-temperature environment.
[0027] During the annealing process, the air vents 6 on the vertical plates 3 will help circulate the airflow in the furnace chamber, ensuring uniform heating of the quartz boats.
[0028] After the annealing is completed, carefully remove the tooling rack with the quartz boats from the annealing furnace and place it in a safe area to cool.
[0029] After cooling, remove the top quartz boats, isolation structure, and vertical posts 1 in the order of disassembly until they are completely removed.
[0030] Inspect and clean the tooling for the next use.
[0031] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions.
[0032] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the scope of the present application, and any equivalent embodiments made by the changes or modifications are still within the scope of the present application. Any modification, change, equivalent change, and modification of the above embodiments made according to the technical essence of the present application are still within the scope of the present application.
Claims
1. A combinable tool for annealing of quartz boats, comprising a column (1) and an isolation structure, characterized in that, The isolation structure comprises a pair of end plates (2), a vertical plate (3) and a support plate (4), the vertical plate (3) is fixedly installed between a pair of the end plates (2), the support plate (4) is fixedly installed between a pair of the end plates (2) perpendicularly to the vertical plate (3), a pair of the end plates (2) are installed in parallel, a pair of mounting holes (5) are formed on the end plates (2) respectively, mounting plate stop mouths (7) are arranged at both ends of the stand column (1), and the mounting plate stop mouths (7) are installed in the mounting holes (5).
2. The quartz boat annealing tooling of claim 1, wherein The isolation structure and the stand column (1) are installed alternately.
3. The quartz boat annealing tooling of claim 1, wherein Ventilation holes (6) are formed on the vertical plate (3).
4. The quartz boat annealing tooling of claim 1, wherein The support plate (4) is in the shape of an I-beam.