Solder leakage detection device for exhaust fume collecting hood support
By designing a leak detection device for the fume hood bracket and adopting an automated production line and sensor drive components, the problems of low efficiency and low accuracy of manual inspection were solved, achieving efficient and low-cost automated inspection.
Patent Information
- Application Number
- CN202520063599.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-10
AI Technical Summary
The existing method of detecting missing welds in fume hood brackets relies on manual labor, resulting in low detection efficiency, high cost, and low accuracy.
A fume hood support leak detection device was designed, including a feeding device, a limiting component and a monitoring component. The fume hood is transported to the detection station through an automated production line, and automatic detection is achieved by using sensors and driving components.
It improved detection efficiency, reduced costs, and increased detection accuracy, achieving zero missed detections.
Smart Images

Figure CN223756914U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to test equipment technical field, specifically points to a kind of leakage welding detection device of fume hood support. BACKGROUND
[0002] The extractor hood is generally provided with a lighting lamp, which illuminates the cooking space below it to enable the cook to more clearly observe the color and other characteristics of the food materials and improve the cooking experience. The lighting lamp is installed on the fume hood by a support, which can be specifically seen from the Chinese patent "Intelligent numerical control extractor hood" with patent application number CN201720053102.9, and the support is fixed on the fume hood by welding.
[0003] At present, the leakage welding detection process of the fume hood support in the market completely relies on manual detection. On the one hand, the operation action is wasteful, the cost is high, and the detection efficiency is low. On the other hand, the person is prone to miss detection due to fatigue during detection, and the detection accuracy is low. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem to be solved by the prior art, and provides a leakage welding detection device for fume hood support, which has low cost, high detection efficiency and high detection accuracy.
[0005] The utility model solves the above technical problem by adopting the following technical scheme: a leakage welding detection device for fume hood support, characterized by comprising
[0006] A rack has a feeding station, a detection station and a discharging station in sequence according to the process flow;
[0007] A feeding device is used to convey the fume hood from the feeding station to the discharging station;
[0008] A limiting component is used to limit the fume hood moved to the detection station at the detection station; and
[0009] A monitoring component is used to monitor whether the support of the fume hood located at the detection station exists.
[0010] In order to limit the fume hood moved to the detection station at the detection station, the limiting component comprises
[0011] A baffle is movably installed on the rack; and
[0012] A first driving member is used to drive the baffle to rise and fall and has at least the following two states:
[0013] In the first state, the baffle blocks the fume hood moved to the detection station in front of the advancing direction, so that the fume hood remains in the detection station;
[0014] In the second state, the baffle releases the blockage of the fume hood moving to the detection station, so as to allow the fume hood to continue moving forward.
[0015] In order to realize the stable lifting of the baffle, the guide seat is arranged on the frame, at least two guide holes are arranged on the guide seat along the length direction of the baffle, each guide hole extends along the vertical direction, and at least two guide rods corresponding to the guide holes are arranged on the baffle, and each guide rod is movably arranged in the corresponding guide hole.
[0016] In order to facilitate the installation of the first driving member, the end portions of the guide rods are connected through a connecting rod, the first driving member is installed on the guide seat, and the power output end of the first driving member is connected with the connecting rod.
[0017] In order to facilitate the monitoring of whether the fume hood is in place, a second sensor is further arranged, which is used to monitor whether the fume hood is blocked by the baffle at the detection station.
[0018] In order to facilitate the installation of the second sensor, the second sensor is a proximity switch, which is installed on the baffle and faces the detection station.
[0019] In order to facilitate the monitoring of whether the fume hood is about to be in place, the frame is further provided with a pre-detection station, which is located between the feeding station and the detection station, and the fume hood support missing welding detection device further comprises a first sensor for monitoring whether the fume hood moves to the pre-detection station.
[0020] In order to facilitate the installation of the first sensor, the first sensor is a photoelectric switch, which is installed on the frame and faces the pre-detection station.
[0021] In order to monitor whether the support welding position of the fume hood located at the detection station is provided with the support, the monitoring assembly comprises
[0022] The third sensor is a proximity switch and faces the support welding position of the fume hood located at the detection station; and
[0023] The second driving member is used to drive the third sensor to approach and move away from the fume hood.
[0024] In order to convey the fume hood from the feeding station to the discharging station, the feeding device comprises a plurality of conveying rollers arranged at intervals along the advancing direction of the fume hood, and the two ends of each conveying roller are rotatably installed on the frame.
[0025] Compared with the prior art, the advantages of the utility model lie in: through set up feeding device to send the fume hood from the feeding station to the discharging station, set up the positioner to limit the fume hood that moves to the detection station in the detection station, and set up the monitoring assembly to monitor whether the support welding position of the fume hood in the detection station exists the support, on the one hand, can improve the detection efficiency, and reduce the cost, on the other hand, can reduce the labor intensity of personnel, thereby improve the detection accuracy, realize the zero of the leakage detection, this fume hood support welding detection device is widely used, compatible with a variety of model fume hoods, and simple structure, strong practicality, low in manufacturing cost. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a three-dimensional structure schematic view of the embodiment of the fume hood support welding detection device of the utility model.
[0027] Figure 2 It is Figure 1 It is a three-dimensional structure schematic view of the embodiment of the fume hood support welding detection device of the utility model. DETAILED DESCRIPTION
[0028] The utility model is further described in detail below in combination with the embodiment of the accompanying drawings.
[0029] In the specification and claims of the utility model, directional terms such as "front", "rear", "upper", "lower", "left", "right", "side", "top", "bottom" and the like are used to describe various example structural parts and elements of the utility model, but these terms are used herein only for the purpose of convenience of description and are determined based on the example orientation shown in the drawings. Since the disclosed embodiments of the utility model can be arranged in different directions, these directional terms are only used as description and should not be regarded as limitation, for example, "upper" and "lower" are not necessarily limited to the direction opposite or consistent with the direction of gravity.
[0030] As Figures 1 to 2 As shown, it is a preferred embodiment of the fume hood support welding detection device of the utility model. The fume hood support welding detection device comprises a rack 1, a feeding device 2, a first sensor 3, a baffle 4, a first driving member 5, a second sensor 6, a third sensor 7 and a second driving member 8.
[0031] Among them, the rack 1 has feeding station, pre-checking station, detection station and discharging station in sequence according to technological process. Specifically, the bottom of the rack 1 has a guide seat 11, two guide blocks 111 are arranged on the guide seat 11 along the left-right direction, and each guide hole 111 extends along the vertical direction; the top of the rack 1 has a suspension 12.
[0032] The feeding device 2 is used to convey the fume hood 10 from the upper feeding station to the lower feeding station. Specifically, the feeding device 2 comprises a plurality of conveying rollers 21 arranged in the front-rear direction, and two ends of each conveying roller 21 are rotatably mounted on the rack 1.
[0033] The first sensor 3 is used to monitor whether the fume hood 10 moves to the pre-check station. Specifically, the number of the first sensor 3 is two, which are respectively mounted on the left and right sides of the rack 1, and each first sensor 3 is a photoelectric switch and faces the pre-check station.
[0034] The baffle 4 is vertically arranged and is movably mounted on the guide seat 11. Specifically, the bottom of the baffle 4 has two guide rods 41 corresponding to the guide holes 111, each guide rod 41 is movably arranged in the corresponding guide hole 111, and the bottom ends of the guide rods 41 are connected by a connecting rod 411.
[0035] The first driving member 5 is used to drive the baffle 4 to move up and down. Specifically, the first driving member 5 is a pneumatic cylinder and is mounted on the bottom of the guide seat 11, and the power output end of the first driving member 5 is connected with the connecting rod 411.
[0036] The baffle 4 and the first driving member 5 form a limiting assembly, which is used to limit the fume hood 10 moving to the detection station in the detection station.
[0037] The first driving member 5 is started to drive the baffle 4 to move up and down through the connecting rod 411, so that the baffle 4 has at least the following two states:
[0038] In the first state, the baffle 4 is lifted to the limit state and blocks the fume hood 10 moving to the detection station in the front direction, so that the fume hood 10 is kept in the detection station.
[0039] In the second state, the baffle 4 is lowered to the limit state and removes the block of the fume hood 10 moving to the detection station, so as to allow the fume hood 10 to continue to move forward.
[0040] The second sensor 6 is used to monitor whether the fume hood 10 is blocked in the detection station by the baffle 4. Specifically, the second sensor 6 is a proximity switch and is mounted on the baffle 4 and faces the detection station.
[0041] The number of the third sensor 7 is two and corresponds to the two support welding positions of the fume hood 10. Specifically, each third sensor 7 is a proximity switch and faces the corresponding support welding position of the fume hood 10 in the detection station.
[0042] The second driving members 8 are two in number and correspond to the third sensors 7 respectively, and are used to drive the corresponding third sensors 7 to approach and move away from the hoods 10. Specifically, each second driving member 8 is a pneumatic cylinder and is hung on the suspension 12, and the power output end thereof is connected with the corresponding third sensor 7.
[0043] The third sensors 7 and the second driving members 8 constitute a monitoring assembly, which is used to monitor whether the support welding position of the hood 10 located at the detection station is provided with the support 20.
[0044] In addition, the hood support missing welding detection device has a controller, and the first sensor 3, the second sensor 6, the third sensor 7, the first driving member 5 and the second driving member 8 are all signal-connected with the controller, so that the controller can receive the signals sent by the first sensor 3, the second sensor 6 and the third sensor 7 and control the opening and closing of the first driving member 5 and the second driving member 8.
[0045] The working principle of the embodiment is as follows: after the hoods 10 and the supports 20 are welded by the production line workers, the hoods 10 are placed into the feeding station of the rack 1, and the hoods 10 are driven to move forward by the conveying rollers 21. When the hoods 10 move forward to the pre-detection station, the first sensor 3 senses the hoods 10 and sends signals to the controller, and the controller controls the first driving member 5 to drive the baffle 4 to rise. When the hoods 10 continue to move forward to the detection station, the baffle 4 is blocked in front of the hoods 10, so that the hoods 10 are kept at the detection station. At this time, the second sensor 6 senses the hoods 10 and sends signals to the controller, and the controller controls the second driving member 8 to drive the corresponding third sensor 7 to approach the hoods 10. If the third sensor 7 senses the supports 20, the third sensor 7 sends signals to the controller, and the controller controls the first driving member 5 to drive the baffle 4 to descend, so as to allow the hoods 10 to continue to move forward. If the third sensor 7 does not sense the supports 20, the third sensor 7 sends signals to the controller, and the controller issues an alarm.
Claims
1. A hood support miss weld detection device, characterized by: The utility model relates to a set of fume hood bracket missing welding detection device, which comprises a rack (1) having a feeding station, a detection station and a discharging station in sequence according to a process flow, a feeding device (2) for conveying the fume hood (10) from the feeding station to the discharging station, a limiting component for limiting the fume hood (10) moving to the detection station at the detection station, and a monitoring component for monitoring whether the bracket (20) exists at the bracket welding position of the fume hood (10) located at the detection station. The limiting component comprises a baffle (4) movably installed on the rack (1) and a first driving member (5) for driving the baffle (4) to lift and having at least two states as follows: In the first state, the baffle (4) blocks the fume hood (10) moving to the detection station in front of the advancing direction, so that the fume hood (10) is kept at the detection station. In the second state, the baffle (4) unblocks the fume hood (10) moving to the detection station, so as to allow the fume hood (10) to continue advancing. The rack (1) has a guide seat (11) with at least two guide holes (111) arranged along the length direction of the baffle (4) and extending in the vertical direction, and the baffle (4) has at least two guide rods (41) corresponding to the guide holes (111) and movably penetrating in the corresponding guide holes (111).
2. The hood support miss weld detection apparatus of claim 1, wherein: The end of each guide rod (41) is connected by a connecting rod (411), and the first driving member (5) is installed on the guide seat (11) and connected with the connecting rod (411) at the power output end. Further comprising a second sensor (6) for monitoring whether the fume hood (10) is blocked by the baffle (4) at the detection station. The second sensor (6) is a proximity switch installed on the baffle (4) and facing the detection station. The rack (1) further has a pre-checking station between the feeding station and the detection station, and the fume hood bracket missing welding detection device further comprises a first sensor (3) for monitoring whether the fume hood (10) moves to the pre-checking station. The first sensor (3) is a photoelectric switch installed on the rack (1) and facing the pre-checking station.
3. The hood support miss weld detection apparatus of claim 2, wherein: The monitoring component comprises a third sensor (7) which is a proximity switch and faces the bracket welding position of the fume hood (10) at the detection station, and a second driving member (8) for driving the third sensor (7) to approach and move away from the fume hood (10).
4. The hood support miss weld detection apparatus of claim 3, wherein: The feeding device (2) comprises a plurality of conveying rollers (21) arranged along the advancing direction of the fume hood (10), and both ends of each conveying roller (21) are rotatably installed on the rack (1).
5. The hood support miss weld detection apparatus of claim 2, wherein: 6. The hood support mis-weld detection apparatus of claim 5, wherein: 7. The hood support miss weld detection apparatus of claim 1, wherein: 8. The hood support mis-weld detection apparatus of claim 7, wherein: 9. The hood support miss weld detection device of any of claims 1-8, wherein: 10. The hood support miss weld detection device of any of claims 1-8, wherein:
Citation Information
Patent Citations
Intelligent numerical control smoke ventilator
CN206410199U