Liquid cooling source device with integrated modular structure

By integrating a modular liquid cooling source device, the problems of high customization costs and complex installation of charging gun liquid cooling equipment have been solved, enabling standardized production and flexible assembly, thereby improving production efficiency and market competitiveness.

CN223758616UActive Publication Date: 2026-01-02JIANGXI RUIKE NEW ENERGY CO LTD
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Patent Information

Application Number
CN202520106433.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-01-02
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing liquid cooling equipment for charging guns suffers from high customization costs, complex installation, and high risks. In particular, the pipeline connection of the split structure is difficult, the assembly risk is high, and it cannot adapt to the requirements of different cabinet sizes.

Method used

It adopts an integrated modular structure, including a support base, oil tank module, heat dissipation module and electrical box module. Through pre-assembled modular design, it can achieve standardized production and flexible assembly to adapt to different terminal installation spaces.

Benefits of technology

It improves production efficiency and yield, reduces assembly costs, enhances the flexibility and market competitiveness of the equipment, and adapts to the installation requirements of different cabinet sizes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an integrated modularized structure liquid cooling source device, relates to the radiator technical field, and comprises a support pedestal and an oil tank module installed on the support pedestal top, the support pedestal top is provided with an oil pump, the support pedestal top is provided with a heat radiation module, the heat radiation module top is provided with an electric box module, and the electric box module is provided with a heat radiation module. The input end of the heat dissipation module is connected with the oil tank module through a radiator liquid inlet pipe, the output end of the heat dissipation module is connected with the oil tank module through a radiator liquid outlet pipe, and the input end of the oil pump is connected with the oil tank module through an oil pump liquid suction pipe. The output end of the oil pump is connected with the oil tank module through an oil pump liquid outlet pipe. According to the utility model, the device adopts an integrated structure to combine associated parts into a standardized production module, so that not only can the yield of the parts be improved and the batch production be realized, but also the production efficiency is improved and the assembly cost is reduced by the standardized process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a radiator technical field, more specifically, especially relates to a kind of integrated modular structure liquid cooling source device. BACKGROUND

[0002] In new energy charging industry, in order to realize fast charging, charging gun has the characteristics of large power and high output current, and a large amount of heat load is generated in the gun line during use. If the heat cannot be removed in time, the output efficiency of the charging gun will be affected, and the gun line will be seriously damaged. Therefore, a charging gun liquid cooling device is used to cool the gun line and control the temperature of the power line.

[0003] Currently, such devices have not formed a standard, and their structures vary. The integrated structure is more compact, and the temporary space is small. However, since the main components need to be customized, if the terminal installation space changes, the entire device structure needs to be re-matched, which increases the cost of the device and reduces market competitiveness. Another type is a separate structure, in which the components of the liquid cooling source are installed in the terminal cabinet. This method can reduce the cost of customization and has high installation space flexibility, but it also requires connecting various pipelines in the cabinet, which increases the difficulty of operation and increases the risk of incorrect pipeline connection. The use of prefabricated module structure can achieve standardized mass production and higher assembly efficiency. At the same time, each module component is integrated and can be matched with different structures through different sheet metal connectors to adapt to the requirements of various cabinet sizes, and the flexibility is higher.

[0004] Therefore, we propose an integrated modular structure liquid cooling source device to solve the above problems. INVENTION CONTENTS

[0005] The utility model aims at solving the problems in the prior art and proposes an integrated modular structure liquid cooling source device.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An integrated modular structure liquid cooling source device includes a support base and an oil tank module installed on the top of the support base. The top of the support base is installed with an oil pump. The top of the support base is installed with a heat dissipation module. The top of the heat dissipation module is installed with an electric box module. The input end of the heat dissipation module is connected with the oil tank module through a radiator liquid inlet pipe. The output end of the heat dissipation module is connected with the oil tank module through a radiator liquid outlet pipe. The input end of the oil pump is connected with the oil tank module through an oil pump liquid suction pipe. The output end of the oil pump is connected with the oil tank module through an oil pump liquid outlet pipe.

[0008] Preferably, the heat dissipation module comprises a heat sink mounted on the top of the support base, and a heat dissipation fan is mounted on the side wall of the heat sink.

[0009] Preferably, an exhaust valve is mounted on the top of the oil tank module.

[0010] Preferably, an oil tank liquid level sensor is mounted on the top of the oil tank module.

[0011] Preferably, a liquid filling port is arranged on the top of the oil tank module.

[0012] Preferably, a liquid return flow distribution block is mounted on the top of the oil tank module, and a liquid inlet pipe of the heat sink is connected to the liquid return flow distribution block away from the heat dissipation module, and a gun wire liquid return pipe is mounted on the top of the liquid return flow distribution block.

[0013] Preferably, a liquid return temperature sensor is mounted on the liquid return flow distribution block.

[0014] Preferably, an upper in-tank partition plate and a lower in-tank partition plate are mounted in the oil tank module, the upper in-tank partition plate and the lower in-tank partition plate are arranged in parallel, and the upper in-tank partition plate and the lower in-tank partition plate divide the inner cavity of the oil tank module into an upper cavity, a middle cavity and a lower cavity.

[0015] Preferably, a liquid outlet flow distribution block is mounted on the bottom of the oil tank module, the liquid outlet flow distribution block is connected to an oil pump through an oil pump liquid outlet pipe, and a gun wire liquid return pipe is mounted on the liquid outlet flow distribution block.

[0016] A liquid outlet temperature sensor is mounted on the liquid outlet flow distribution block.

[0017] A liquid outlet pressure sensor is mounted on the liquid outlet flow distribution block.

[0018] A liquid outlet temperature sensor drain valve is mounted on the liquid outlet flow distribution block.

[0019] Preferably, a liquid level meter is mounted on the side wall of the oil tank module.

[0020] The technical scheme provided by the embodiment of the utility model can have the following beneficial effects:

[0021] 1. In the utility model, the device adopts an integrated structure to combine associated parts into a standardized production module, which can not only improve the part yield rate and realize batch production, but also improve the production efficiency and reduce the assembly cost through standardized process.

[0022] 2. In the utility model, the device fixes the support plate and the pipeline to connect the pre-assembled module into a complete system to complete secondary assembly, so the structure of the fixed support plate and the length of the pipeline can be designed according to different terminal requirements to realize modular assembly and flexibly meet different customization requirements of the client.

[0023] 3、The device adopts an integrated modular structure to improve the efficiency of the production end, reduce production costs, and at the market end, the combination of each module has strong flexibility, can realize customized combination, and has more advantages in market competition. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 A structural diagram of an integrated modular structure liquid cooling source device is provided for the utility model;

[0025] Fig. 2 A rear view structural diagram of an integrated modular structure liquid cooling source device is provided for the utility model;

[0026] Fig. 3 A structural diagram of an oil tank module in an integrated modular structure liquid cooling source device is provided for the utility model.

[0027] In the figure: 1, oil tank module; 101, exhaust valve; 102, oil tank liquid level sensor; 103, upper partition in the tank; 104, lower partition in the tank; 105, liquid filling port; 106, liquid return shunt block; 1061, liquid return temperature sensor; 107, liquid outlet shunt block; 1071, liquid outlet temperature sensor; 1072, liquid outlet pressure sensor; 108, liquid level meter; 109, liquid discharge valve; 2, oil pump; 3, heat dissipation module; 301, radiator; 302, heat dissipation fan; 4, electric box module; 5, radiator liquid inlet pipe; 6, radiator liquid outlet pipe; 7, support base; 8, gun line liquid supply pipe; 9, gun line liquid return pipe; 10, oil pump liquid outlet pipe; 11, oil pump liquid suction pipe. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0029] REFERENCE Figs. 1-3The utility model discloses an integrated modular structure liquid cooling source device, including support base 7 and the oil tank module 1 of installation in support base 7 top, the top of support base 7 is equipped with oil pump 2, the top of support base 7 is equipped with heat dissipation module 3, the top of heat dissipation module 3 is equipped with electric box module 4, the input of heat dissipation module 3 is connected with oil tank module 1 through radiator liquid inlet pipe 5, the output of heat dissipation module 3 is connected with oil tank module 1 through radiator liquid outlet pipe 6, the input of oil pump 2 is connected with oil tank module 1 through oil pump liquid suction pipe 11, the output of oil pump 2 is connected with oil tank module 1 through oil pump liquid outlet pipe 10, and the oil tank module 1 is installed on the top of support base 7 through fixed support plate, and the oil tank module 1 is used to hold cooling oil, and the oil pump 2 is used to promote cooling oil circulation, realizes the effect of cooling charging gun.

[0030] More specifically in the utility model, the heat dissipation module 3 includes the radiator 301 of installation in the top of support base 7, and the side wall of radiator 301 is equipped with heat dissipation fan 302, and the heat dissipation fan 302 is used to cool radiator 301, thereby cooling the cooling oil in oil tank module 1 and the cooling oil in pipeline.

[0031] More specifically in the utility model, the top of oil tank module 1 is equipped with exhaust valve 101, and the gas in oil tank module 1 is conveniently discharged.

[0032] More specifically in the utility model, the top of oil tank module 1 is equipped with oil tank liquid level sensor 102.

[0033] More specifically in the utility model, the top of oil tank module 1 is provided with liquid adding port 105, and the cooling oil is conveniently added into oil tank module 1.

[0034] More specifically in the utility model, the top of oil tank module 1 is equipped with back liquid shunt block 106, one end of radiator liquid inlet pipe 5 away from heat dissipation module 3 is connected with back liquid shunt block 106, and gun wire back liquid pipe 9 is installed on the top of back liquid shunt block 106.

[0035] More specifically in the utility model, back liquid temperature sensor 1061 is installed on back liquid shunt block 106, and the temperature of cooling oil in back liquid shunt block 106 is conveniently monitored in real time.

[0036] More specifically in the utility model, the top of oil tank module 1 is provided with liquid adding port 105, and the cooling oil is conveniently added into oil tank module 1. More specifically in the utility model, the top of oil tank module 1 is equipped with back liquid shunt block 106, one end of radiator liquid inlet pipe 5 away from heat dissipation module 3 is connected with back liquid shunt block 106, and gun wire back liquid pipe 9 is installed on the top of back liquid shunt block 106.

[0037] More specifically, the bottom of the oil tank module 1 is provided with an outlet liquid distribution block 107, the outlet liquid distribution block 107 is connected with the oil pump 2 through an oil pump outlet pipe 10, and a gun wire liquid return pipe 8 is installed on the outlet liquid distribution block 107;

[0038] An outlet liquid temperature sensor 1071 is installed on the outlet liquid distribution block 107, so that the temperature of the oil temperature in the outlet liquid distribution block 107 can be monitored in real time;

[0039] An outlet liquid pressure sensor 1072 is installed on the outlet liquid distribution block 107;

[0040] An outlet liquid temperature sensor liquid discharge valve 109 is installed on the outlet liquid distribution block 107.

[0041] More specifically, the sidewall of the oil tank module 1 is provided with a liquid level meter 108, so that the liquid level of the oil tank module 1 can be observed in real time.

[0042] In the utility model, the oil in the oil tank enters the heat dissipation module 3 through the radiator inlet pipe 5 to dissipate heat, and after cooling, enters the oil tank through the radiator outlet pipe 6 and the liquid return distribution block 106, the cooling oil in the oil tank enters the middle cavity through the upper cavity and then enters the lower cavity, and finally enters the oil pump 2 through the oil pump suction pipe 11, the output end of the oil pump 2 is transported to the outlet liquid distribution block 107 through the oil pump outlet pipe 10, and after the distribution of the outlet liquid distribution block 107, is transported to different cooling parts of the charging gun through the gun wire liquid supply pipe 8 to absorb the heat of the gun wire, and then the hot oil flows back to the liquid cooling source device through the gun wire liquid return pipe 9, so as to circulate and operate.

[0043] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. An integrated modular structure liquid cooling source device comprising a support base (7) and an oil tank module (1) mounted on the top of the support base (7), characterized in that, The top of the support base (7) is provided with an oil pump (2), the top of the support base (7) is provided with a heat dissipation module (3), the top of the heat dissipation module (3) is provided with an electric box module (4), the input end of the heat dissipation module (3) is connected with the oil tank module (1) through a radiator liquid inlet pipe (5), the output end of the heat dissipation module (3) is connected with the oil tank module (1) through a radiator liquid outlet pipe (6), the input end of the oil pump (2) is connected with the oil tank module (1) through an oil pump liquid suction pipe (11), and the output end of the oil pump (2) is connected with the oil tank module (1) through an oil pump liquid outlet pipe (10).

2. The integrated modular liquid cooling source device of claim 1, wherein, The heat dissipation module (3) comprises a radiator (301) mounted on the top of the support base (7), and a heat dissipation fan (302) is mounted on the side wall of the radiator (301).

3. The integrated modular construction liquid cooling source device of claim 1, wherein, The top of the oil tank module (1) is provided with an exhaust valve (101).

4. The integrated modular construction liquid cooling source device of claim 3, wherein, The top of the oil tank module (1) is provided with an oil tank liquid level sensor (102).

5. The integrated modular construction liquid cooling source device of claim 4, wherein, The top of the oil tank module (1) is provided with a liquid adding opening (105).

6. The integrated modular construction liquid cooling source device of claim 1, wherein, The top of the oil tank module (1) is provided with a liquid return shunt block (106), one end of the radiator liquid inlet pipe (5) away from the heat dissipation module (3) is connected with the liquid return shunt block (106), and the top of the liquid return shunt block (106) is provided with a gun wire liquid return pipe (9).

7. The integrated modular construction liquid cooling source device of claim 6, wherein, The liquid return shunt block (106) is provided with a liquid return temperature sensor (1061).

8. The integrated modular construction liquid cooling source device of claim 1, wherein, The oil tank module (1) is provided with an inner upper partition plate (103) and an inner lower partition plate (104), the inner upper partition plate (103) and the inner lower partition plate (104) are arranged in parallel, and the inner upper partition plate (103) and the inner lower partition plate (104) divide the inner cavity of the oil tank module (1) into an upper cavity, a middle cavity and a lower cavity.

9. The integrated modular construction liquid cooling source device of claim 1, wherein, The bottom of the oil tank module (1) is provided with a liquid outlet shunt block (107), the liquid outlet shunt block (107) is connected with the oil pump (2) through the oil pump liquid outlet pipe (10), and the liquid outlet shunt block (107) is provided with a gun wire liquid return pipe (8). The liquid outlet shunt block (107) is provided with a liquid outlet temperature sensor (1071). The liquid outlet shunt block (107) is provided with a liquid outlet pressure sensor (1072). The liquid outlet shunt block (107) is provided with a liquid outlet temperature sensor liquid outlet valve (109).

10. The integrated modular construction liquid cooling source device of claim 1, wherein, The side wall of the oil tank module (1) is provided with a liquid level meter (108).