Special-shaped spring AI intelligent detection packaging equipment

Abstract

The utility model discloses special-shaped spring AI intelligent detection packaging equipment which comprises a working table, a conveying belt is transversely arranged on one side of the top end of the working table, a material vibration disc is arranged on one side of the conveying belt and arranged on the working table, a first material conveying table is arranged on one side of the material vibration disc and transversely located on the working table, and a second material conveying table is arranged on one side of the first material conveying table and transversely located on the working table. A first detection supporting frame is arranged on one side of the first material conveying table and is vertically arranged on the workbench, a second detection supporting frame is arranged on the other side of the first detection supporting frame and is vertically arranged on the workbench, and a good product carrier tape is arranged on one side of the second detection supporting frame. The good product carrier tape is transversely erected on the workbench, the front end and the rear end of the good product carrier tape are each provided with a packaging film conveying roll frame, the packaging film conveying roll frames are vertically installed at the front end and the rear end of the side edge of the workbench, and packaging films are wound around the top ends of the packaging film conveying roll frames.

Description

Technical Field

[0001] This utility model relates to the field of packaging equipment, and in particular to an AI intelligent detection packaging equipment for irregularly shaped springs. Background Technology

[0002] The difference between irregular springs and regular springs is that the springs themselves are irregular, with bends and a large number of complex angle designs, making them suitable for some special occasions. However, in the current technology, irregular springs need to be packaged and shipped manually after production. Moreover, manual packaging is prone to errors and may also package and sell some defective products, which can affect product efficiency and consumer satisfaction. Therefore, an AI intelligent inspection and packaging equipment for irregular springs is proposed. Utility Model Content

[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0004] An AI-powered intelligent inspection and packaging equipment for irregularly shaped springs includes a workbench. A conveyor belt is horizontally arranged on one side of the top of the workbench, and a vibrating disc is arranged on one side of the conveyor belt and placed on the workbench. A first conveying platform is arranged on one side of the vibrating disc and is horizontally located on the workbench, and can move horizontally on the workbench. A first inspection support frame is arranged on one side of the first conveying platform and is vertically arranged on the workbench. A second inspection support frame is arranged on the other side of the first inspection support frame and is vertically arranged on the workbench. A good product carrier belt is arranged on one side of the second inspection support frame and is horizontally mounted on the workbench, and can move horizontally on the workbench. Packaging film conveyor rolls are arranged at both ends of the good product carrier belt and are vertically installed at both ends of the workbench side, with packaging film wound on the top of each packaging film conveyor roll.

[0005] Preferably, a clamping robot holder is provided between the vibrating material tray and the first conveying platform, and the clamping robot holder is vertically arranged on the side of the vibrating material tray. The clamping robot holder moves horizontally on the worktable. A first clamping robot is vertically arranged on one side of the top of the clamping robot holder, and the first clamping robot moves horizontally on the top of the clamping robot holder. The first clamping robot is parallel to the vibrating material tray.

[0006] Preferably, the workbench is provided with a machine tool cover, and the machine tool cover covers the workbench. A first CCD detector is electrically installed inside the machine tool cover, and the first CCD detector is parallel to the vibrating plate. The first CCD detector is electrically connected to the first clamping robot.

[0007] Preferably, a second material conveying platform is provided between the first material conveying platform and the first detection support frame, and the second material conveying platform is laterally located on the worktable, and the second material conveying platform is translated on the worktable.

[0008] Preferably, a second clamping robot is provided on one side of the second material conveying platform, and the second clamping robot is located on the side of the first detection support frame and the second detection support frame, and the second clamping robot moves horizontally on the worktable.

[0009] Preferably, the first detection support frame is provided with a third CCD detector, and the third CCD detector is located at the top of the first detection support frame; the second detection support frame is provided with a second CCD detector, and the second CCD detector is located at the bottom of the second detection support frame, so that the irregular spring placed on the second detection support frame can be detected at the bottom by the second CCD detector.

[0010] Preferably, a defective product collection box is provided between the second inspection support frame and the good product carrier belt, and the defective product collection box is located on the worktable.

[0011] Preferably, a film pressing frame is provided between the good product carrier belt and the worktable, and the film pressing frame is vertically located on the worktable and horizontally mounted on the good product carrier belt.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: When the irregularly shaped springs are transported to the workbench by the conveyor belt and fall into the vibrating material tray, the irregularly shaped springs piled inside are vibrated and leveled by the vibrating material tray. At this time, the irregularly shaped springs leveled by the vibrating material tray are clamped and transported from inside the vibrating material tray to the first conveying platform. Then, the irregularly shaped springs are transported in batches to the side of the first detection support frame by the first conveying platform. At this time, the irregularly shaped springs on the first conveying platform are clamped onto the first detection support frame in sequence, and the top of the irregularly shaped springs is inspected. The irregularly shaped springs are then clamped and transported to the second inspection support frame for inspection of their bottom ends. After passing inspection by the first and second inspection support frames respectively, the qualified irregularly shaped springs are sequentially clamped and transported to the good product carrier belt. At the same time, the packaging film on the packaging film conveyor is unwound and pulled flat onto the good product carrier belt, and then pressed onto the good product carrier belt. This allows the qualified irregularly shaped springs to be packaged inside the good product carrier belt and then transported out of the workbench along with the irregularly shaped springs via the good product carrier belt.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of an AI-powered intelligent inspection and packaging equipment for irregularly shaped springs.

[0016] Figure 2 This is another structural diagram of an AI-powered intelligent inspection and packaging equipment for irregularly shaped springs.

[0017] The diagram shows: 1. Workbench; 2. Conveyor belt; 3. Packaging film conveyor roll; 4. Good product carrier belt; 5. Clamping robot holder; 6. First CCD detector; 7. First clamping robot; 8. Vibrating disc; 9. First conveying platform; 10. Second conveying platform; 11. First inspection support frame; 12. Second clamping robot; 13. Second inspection support frame; 14. Second CCD detector; 15. Film pressing frame. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-2In this embodiment of the present invention, the AI ​​intelligent detection and packaging equipment for irregularly shaped springs includes a workbench 1. A conveyor belt 2 is horizontally arranged on one side of the top of the workbench 1, and a vibrating disc 8 is arranged on one side of the conveyor belt 2. The vibrating disc 8 is disposed on the workbench 1. A first conveying platform 9 is arranged on one side of the vibrating disc 8, and the first conveying platform 9 is horizontally located on the workbench 1 and can move horizontally on the workbench 1. A first detection support frame 11 is arranged on one side of the first conveying platform 9, and the first support frame 11 is vertically arranged on the workbench 1. On the workbench 1, a second inspection support frame 13 is provided on the other side of the first inspection support frame 11, and the second inspection support frame 13 is vertically arranged on the workbench 1. A good product carrier belt 4 is provided on one side of the second inspection support frame 13, and the good product carrier belt 4 is horizontally mounted on the workbench 1 and can move horizontally on the workbench 1. Packaging film transfer rolls 3 are provided at both the front and rear ends of the good product carrier belt 4, and the packaging film transfer rolls 3 are vertically installed at the front and rear ends of the side of the workbench 1, and the top of the packaging film transfer rolls 3 are wound. There is a packaging film (not shown in the figure). Then, when the irregularly shaped springs are transported to the workbench 1 via the conveyor belt 2 and fall into the vibrating tray 8, the vibrating tray 8 vibrates and flattens the irregularly shaped springs piled inside. At this time, the vibrating tray flattens the irregularly shaped springs and transports them from inside the vibrating tray 8 to the first conveying platform 9. The first conveying platform 9 then sequentially transports the irregularly shaped springs to the side of the first detection support frame 11. Then, the irregularly shaped springs on the first conveying platform 9 are sequentially clamped onto the first detection support frame 11, and the top of the irregularly shaped springs is detected. After inspection, the irregularly shaped springs are clamped and transported to the second inspection support frame 13, where the bottom end of the irregularly shaped springs is inspected. After being inspected by the first inspection support frame 11 and the second inspection support 13 respectively, the qualified irregularly shaped springs are clamped and transported to the good product carrier belt 4. At the same time, the packaging film on the packaging film transfer roll 3 is unwound and pulled flat onto the good product carrier belt 4, and then the packaging film is pressed onto the good product carrier belt 4. Thus, the qualified irregularly shaped springs are packaged inside the good product carrier belt 4 and then transported out of the worktable 1 along with the irregularly shaped springs via the good product carrier belt 4.

[0020] A clamping robot holder 5 is provided between the vibrating material tray 8 and the first conveying platform 9. The clamping robot holder 5 is vertically arranged on the side of the vibrating material tray 8 and moves horizontally on the worktable 1. A first clamping robot 7 is vertically arranged on one side of the top of the clamping robot holder 5 and moves horizontally on the top of the clamping robot holder 5. The first clamping robot 7 is parallel to the vibrating material tray 8. The first clamping robot 7 clamps the irregularly shaped springs inside the vibrating screen of the vibrating material tray 8 and then moves horizontally on the worktable 1 to the first conveying platform 9 through the clamping robot holder 5, thereby continuously clamping and transporting the irregularly shaped springs from inside the vibrating material tray 8 to the first conveying platform 9.

[0021] The workbench 1 is equipped with a machine tool cover (not shown in the figure), and the machine tool cover covers the workbench 1. The machine tool cover is electrically equipped with a first CCD detector 6, and the first CCD detector 6 is parallel to the vibrating plate 8. The first CCD detector 6 is electrically connected to the first clamping robot 7, so that the first CCD detector 6 can visually inspect the irregularly shaped springs on the vibrating plate 8, thereby driving the first clamping robot 7 to clamp the visually inspected irregularly shaped springs.

[0022] A second conveying platform 10 is provided between the first conveying platform 9 and the first testing support frame 11. The second conveying platform 10 is located laterally on the workbench 1 and can be moved horizontally on the workbench 1. The irregular springs on the first conveying platform 9 can be individually placed and transported to the side of the first testing support frame 11 through the second conveying platform 10 so that the irregular springs can be tested again later.

[0023] A second clamping robot 12 is provided on one side of the second conveying platform 10. The second clamping robot 12 is located on the side of the first inspection support frame 11 and the second inspection support frame 13. The second clamping robot 12 moves horizontally on the worktable 1, thereby clamping the irregular springs on the first conveying platform 9 to the second conveying platform 10, and then clamping the irregular springs on the second conveying platform 10 to the first inspection support frame 11 for inspection. Then, the inspected irregular springs are clamped and transported from the first inspection support frame 11 to the second inspection support frame 13 for inspection again. The inspection on the second inspection support frame 13 can be completed, and qualified irregular springs can be clamped and transported to the good product carrier 4, or unqualified irregular springs can be clamped and transported away.

[0024] The first detection support frame 11 is equipped with a third CCD detector (not shown in the figure), and the third CCD detector is located at the top of the first detection support frame 11. The top of the irregular spring placed on the first detection support frame 11 can be detected by the third CCD detector. The second detection support frame 13 is equipped with a second CCD detector 14, and the second CCD detector 14 is located at the bottom of the second detection support frame 13. The bottom of the irregular spring placed on the second detection support frame 13 can be detected by the second CCD detector 14. Thus, the upper and lower ends of the irregular spring can be visually inspected by the second CCD detector 14 and the third CCD detector respectively, thereby screening out good irregular springs that can be packaged.

[0025] A defective product collection box (not shown in the figure) is provided between the second inspection support frame 13 and the good product carrier belt 4, and the defective product collection box is located on the workbench 1, so that the defective irregular springs that fail the inspection are collected through the defective product collection box.

[0026] A film pressing frame 15 is provided between the good product carrier belt 4 and the worktable 1. The film pressing frame 15 is vertically located on the worktable 1 and horizontally mounted on the good product carrier belt 4. The film pressing frame 15 applies pressure to the packaging film that is conveyed and laid flat on the good product carrier belt 4, thereby pressing the packaging film onto the good product carrier belt 4 and packaging the irregular spring inside the good product carrier belt 4.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A special-shaped spring AI intelligent detection packaging equipment, comprising a workbench, characterized in that, The side of the top end of the workbench is transversely provided with a conveying belt, one side of the conveying belt is provided with a vibrating disc, and the vibrating disc is arranged on the workbench, one side of the vibrating disc is provided with a first material conveying table, the first material conveying table is transversely located on the workbench, and the first material conveying table translates on the workbench, one side of the first material conveying table is provided with a first detection support frame, and the first support frame is vertically arranged on the workbench, the other side of the first detection support frame is provided with a second detection support frame, and the second detection support frame is vertically arranged on the workbench, one side of the second detection support frame is provided with a good product carrier tape, and the good product carrier tape is transversely arranged on the workbench and translates on the workbench, and the front and rear ends of the good product carrier tape are provided with packaging film conveying reels, and the packaging film conveying reels are vertically installed at the front and rear ends of the side edges of the workbench, and the top ends of the packaging film conveying reels are wound with packaging film.

2. The special-shaped spring AI intelligent detection packaging equipment according to claim 1, characterized in that, A clamping manipulator fixing frame is arranged between the vibrating disc and the first material conveying table, the clamping manipulator fixing frame is vertically arranged at the side of the vibrating disc, and the clamping manipulator fixing frame translates on the workbench, one side of the top end of the clamping manipulator fixing frame is vertically provided with a first clamping manipulator, the first clamping manipulator translates on the top end of the clamping manipulator fixing frame, and the first clamping manipulator and the vibrating disc are parallel to each other.

3. The special-shaped spring AI intelligent detection packaging equipment according to claim 1, characterized in that, The workbench is provided with a machine tool cover, and the machine tool cover covers the workbench, a first CCD detector is electrically arranged in the machine tool cover, the first CCD detector and the vibrating disc are parallel to each other, and the first CCD detector is electrically connected with the first clamping manipulator.

4. The special-shaped spring AI intelligent detection packaging equipment according to claim 1, characterized in that, A second material conveying table is arranged between the first material conveying table and the first detection support frame, the second material conveying table is transversely located on the workbench, and the second material conveying table translates on the workbench.

5. The special-shaped spring AI intelligent detection packaging equipment according to claim 4, characterized in that, One side of the second material conveying table is provided with a second clamping manipulator, and the second clamping manipulator is located at the side of the first detection support frame and the second detection support frame, and the second clamping manipulator translates on the workbench.

6. The special-shaped spring AI intelligent detection packaging equipment according to claim 1, characterized in that, The first detection support frame is provided with a third CCD detector, and the third CCD detector is located at the top end of the first detection support frame; the second detection support frame is provided with a second CDD detector, and the second CDD detector is located at the bottom end of the second detection support frame, so that the second CDD detector detects the bottom end of the special-shaped spring placed on the first detection support frame.

7. The special-shaped spring AI intelligent detection packaging equipment according to claim 1, characterized in that, A defective product collecting box is arranged between the second detection support frame and the good product carrier tape, and the defective product collecting box is located on the workbench.

8. The special-shaped spring AI intelligent detection packaging equipment according to claim 1, characterized in that, A film pressing frame is arranged between the good product carrier tape and the workbench, and the film pressing frame is vertically located on the workbench and transversely arranged on the good product carrier tape.

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