Protective device for automatic stamping production line
By designing protective devices on automated stamping production lines, baffles and collection troughs are used to intercept and collect splashed metal shavings and waste, solving the protection problem of automated stamping production lines and achieving the effects of environmental cleanliness and operational safety.
Patent Information
- Application Number
- CN202520207269.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing automated stamping production lines lack protective mechanisms, resulting in a large amount of metal shavings and scrap flying during the stamping process, polluting the environment and potentially injuring operators.
A protective device for an automated stamping production line was designed, including a base frame, a top frame, columns, baffles, a collection trough, and a translation mechanism. The baffles intercept flying debris, and the collection trough collects waste materials. Combined with a motor-driven bidirectional threaded rod, the baffles can be moved and the guide plates can be set to prevent waste materials from spreading and accumulating.
It effectively intercepts and collects debris and waste during the stamping process, preventing its spread, reducing cleaning costs, maintaining a clean production environment, ensuring operator safety, and improving ease of use.
Smart Images
Figure CN223762007U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stamping production line technology, specifically a protective device for automated stamping production lines. Background Technology
[0002] In today's booming manufacturing industry, stamping, as an important metal forming process, is widely used in many fields such as automobiles, electronics, and home appliances. Automated stamping production lines have emerged and continue to evolve to meet the ever-increasing production demands and stringent quality standards. With the advancement of technology, market demand for products has not only increased dramatically in quantity but also placed higher requirements on quality and precision. To meet these challenges, automated stamping production lines are gradually replacing traditional manual stamping methods.
[0003] Based on the above, the inventors have discovered the following problems: current automated stamping production lines do not have protective mechanisms during use, which results in a large amount of metal shavings and waste splashing during the stamping process, which not only pollutes the production environment but may also injure operators.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a protective device for automated stamping production lines, in order to achieve a more practical purpose. Utility Model Content
[0005] The purpose of this utility model is to provide a protective device for automated stamping production lines, in order to solve the problem mentioned in the background art that current automated stamping production lines do not have protective mechanisms during use, resulting in a large amount of metal shavings and waste splashing during the stamping process, which not only pollutes the production environment but may also injure operators.
[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:
[0007] A protective device for an automated stamping production line includes a base frame, a top frame at the top of the base frame, columns at the four corners of the bottom of the top frame, the bottom ends of the columns being fixedly connected to the top of the top frame, a support column at the bottom of the base frame, first baffles at the first and third sides of the bottom of the top frame, the bottom ends of the first baffles being fixedly connected to the top of the base frame, a pair of second baffles at both ends of the second side of the bottom of the top frame, the bottom ends of the second baffles being fixedly connected to the top of the base frame, third baffles at both sides of the bottom of the top frame, a translation mechanism for moving the third baffles at the second side of the top of the top frame, and collection troughs on three sides inside the base frame, with discharge pipes at the bottom of the collection troughs.
[0008] Furthermore, the translation mechanism includes a frame, the bottom end of which is fixedly connected to the top end of the top frame, a bidirectional threaded rod rotatably connected to the inner side of the frame, both ends of which are fitted with moving blocks, a connecting rod installed on one side of each moving block, one end of which is fixedly connected to one side of a third baffle, and a motor installed at one end of the frame, the output end of which is connected to one end of the bidirectional threaded rod.
[0009] The beneficial effect of adopting the above-mentioned further solution is that, since both ends of the bidirectional threaded rod are fitted with moving blocks, the rotation of the bidirectional threaded rod can drive the moving blocks to move, thereby enabling the connecting rod to drive the third baffle to move the switch. The bidirectional threaded rod can be electrically rotated by connecting the output end of the motor to one end of the bidirectional threaded rod.
[0010] Furthermore, a guide plate is provided at the bottom of the adjacent sides of a pair of second baffles, and the bottom end of the guide plate is fixedly connected to the top end of the base frame.
[0011] The beneficial effect of adopting the above-mentioned further solution is that the guide plates are provided at the bottom of the adjacent sides of a pair of second baffles, which facilitates the flow of waste and avoids the accumulation of waste on the base frame.
[0012] Furthermore, the bottom end of the third baffle is provided with a first sliding groove, and the inner side of the first sliding groove is slidably connected to a first sliding rail, the bottom end of the first sliding rail and the top end of the base frame are fixedly connected.
[0013] The beneficial effect of adopting the above-mentioned further solution is that the first slide rail is slidably connected to the inner side of the first slide groove, thereby improving the movement stability of the bottom end of the third baffle.
[0014] Furthermore, the top of the third baffle is provided with a second sliding groove, and a second sliding rail is slidably connected to the inner side of the second sliding groove. The top of the second sliding rail is fixedly connected to the top of the top frame.
[0015] The beneficial effect of adopting the above-mentioned further solution is that the second slide rail is slidably connected to the inner side of the second slide groove, which improves the movement stability of the top of the third baffle.
[0016] Furthermore, a fixing plate is installed at the bottom of the support column, and fixing holes are provided at the four corners of the top of the fixing plate.
[0017] The advantage of adopting the above-mentioned further solution is that, by installing a fixing plate at the bottom of the support column, it is convenient to fix the device on the ground next to the automated stamping production line.
[0018] Furthermore, a control panel is installed on one side of one of the columns.
[0019] The advantage of adopting the above-mentioned further solution is that by installing a control panel on one side of one of the columns, the equipment can be controlled, increasing the ease of use of the product.
[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: This protective device for an automated stamping production line, through the setting of a first baffle, a second baffle, and a third baffle, intercepts the flying debris during the stamping process. Especially during multi-process continuous stamping, it prevents the spread of waste generated in different directions. The collection troughs installed on three sides of the base frame allow for the centralized collection of metal debris and waste generated during stamping, preventing them from scattering and reducing cleaning costs. The discharge pipe installed at the bottom of the collection troughs allows for the smooth discharge of collected waste from the protective device, preventing waste accumulation inside the device. This enables continuous waste collection and processing, facilitates regular cleaning, maintains the cleanliness of the protective device's interior, and ensures its long-term stable operation. The bidirectional threaded rod has moving blocks fitted at both ends, allowing the moving blocks to be moved by rotating the bidirectional threaded rod. The device is designed to move, thereby enabling the connecting rod to drive the third baffle to move. The output end of the motor is connected to one end of the bidirectional threaded rod, allowing the bidirectional threaded rod to rotate electrically. Guide plates are provided on the adjacent bottom sides of a pair of second baffles to facilitate the flow of waste debris and prevent its accumulation on the base frame. A first slide rail is slidably connected to the inner side of the first slide groove to improve the stability of the bottom of the third baffle. A second slide rail is slidably connected to the inner side of the second slide groove to improve the stability of the top of the third baffle. A fixing plate is installed at the bottom of the support column to facilitate fixing the device to the ground next to the automated stamping production line. A control panel is installed on one side of one of the columns to enable equipment control and increase the ease of use. This invention effectively provides protection during stamping and can collect splashed waste debris, making it highly practical. Attached Figure Description
[0021] Figure 1 This is one of the three-dimensional structural schematic diagrams disclosed in the embodiments of this utility model;
[0022] Figure 2 This is the second three-dimensional structural schematic diagram disclosed in the embodiment of this utility model;
[0023] Figure 3 This is the third perspective structural diagram of the present utility model embodiment;
[0024] Figure 4 This is the fourth three-dimensional structural schematic diagram of the present utility model embodiment;
[0025] Figure 5 The embodiments disclosed herein Figure 1 A magnified schematic diagram of structure A in the middle.
[0026] In the diagram: 100, base frame; 101, support column; 102, fixing plate; 10201, fixing hole; 103, column; 104, top frame; 105, first baffle; 106, second baffle; 107, third baffle; 10701, first chute; 10702, second chute; 108, translation mechanism; 10801, frame; 10802, bidirectional threaded rod; 10803, moving block; 10804, connecting rod; 10805, motor; 109, first slide rail; 110, discharge pipe; 111, guide plate; 112, second slide rail; 113, control panel; 114, collection tank. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1-5 This utility model provides a technical solution: a protective device for an automated stamping production line, including a base frame 100, a top frame 104 at the top of the base frame 100, columns 103 at the four corners of the bottom of the top frame 104, the bottom ends of the columns 103 being fixedly connected to the top of the top frame 104, a support column 101 at the bottom of the base frame 100, first baffles 105 at the first and third sides of the bottom of the top frame 104, the bottom ends of the first baffles 105 being fixedly connected to the top of the base frame 100, a pair of second baffles 106 at both ends of the second side of the bottom of the top frame 104, the bottom ends of the second baffles 106 being fixedly connected to the top of the base frame 100, third baffles 107 at both sides of the bottom of the top frame 104, and a translation mechanism for moving the third baffles 107 at the second side of the top of the top frame 104. 108. The base frame 100 has collection troughs 114 installed on three sides inside. The bottom of the collection troughs 114 is equipped with a discharge pipe 110. The first baffle 105, the second baffle 106 and the third baffle 107 are used to intercept the flying debris during the stamping process. Especially in the case of continuous stamping in multiple processes, it prevents the spread of waste generated in different directions. The collection troughs 114 installed on three sides inside the base frame 100 can collect the metal debris and waste generated during stamping in a centralized manner, preventing them from scattering everywhere and reducing cleaning costs. The discharge pipe 110 installed at the bottom of the collection troughs 114 can smoothly discharge the collected waste out of the protective device, avoiding the accumulation of waste in the device. This enables continuous collection and treatment of waste, facilitates regular cleaning, maintains the cleanliness of the inside of the protective device and ensures its long-term stable operation.
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-5 The translation mechanism 108 includes a frame 10801, the bottom end of which is fixedly connected to the top end of the top frame 104. A bidirectional threaded rod 10802 is rotatably connected to the inner side of the frame 10801. Moving blocks 10803 are fitted at both ends of the bidirectional threaded rod 10802. A connecting rod 10804 is installed on one side of each moving block 10803. One end of the connecting rod 10804 is fixedly connected to one side of a third baffle 107. A motor 10805 is installed at one end of the frame 10801. The output end of the motor 10805 is connected to one end of the bidirectional threaded rod 10802. The adjacent bottom ends of a pair of second baffles 106... A guide plate 111 is provided, with its bottom end fixedly connected to the top end of the base frame 100. Movable blocks 10803 are fitted on both ends of the bidirectional threaded rod 10802, so that the rotation of the bidirectional threaded rod 10802 can drive the movable blocks 10803 to move, thereby enabling the connecting rod 10804 to drive the third baffle 107 to move. The output end of the motor 10805 is connected to one end of the bidirectional threaded rod 10802, so that the bidirectional threaded rod 10802 can be rotated electrically. A guide plate 111 is provided on the adjacent bottom ends of a pair of second baffles 106 to facilitate the flow of waste and prevent waste from accumulating on the base frame 100.
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see Figures 1-5The bottom end of the third baffle 107 is provided with a first sliding groove 10701. A first slide rail 109 is slidably connected to the inner side of the first sliding groove 10701. The bottom end of the first slide rail 109 is fixedly connected to the top end of the base frame 100. The top end of the third baffle 107 is provided with a second sliding groove 10702. A second slide rail 112 is slidably connected to the inner side of the second sliding groove 10702. The top end of the second slide rail 112 is fixedly connected to the top end of the top frame 104. A fixing plate 102 is installed at the bottom end of the support column 101. Fixing holes 10201 are provided at the four corners of the top end of the fixing plate 102. One of the holes is a vertical hole. A control panel 113 is installed on one side of the column 103. A first slide rail 109 is slidably connected to the inside of the first slide groove 10701 to improve the movement stability of the bottom of the third baffle 107. A second slide rail 112 is slidably connected to the inside of the second slide groove 10702 to improve the movement stability of the top of the third baffle 107. A fixing plate 102 is installed at the bottom of the support column 101 to facilitate the fixing of the device to the ground next to the automated stamping production line. The control panel 113 is installed on one side of one of the columns 103 to make the equipment controllable and increase the convenience of product use.
[0033] Specifically, the working principle of this type of protective device for automated stamping production lines is as follows: During use, the first baffle 105, the second baffle 106, and the third baffle 107 intercept the flying debris during the stamping process. This is especially effective during multi-stage continuous stamping, preventing the spread of waste generated in different directions. Collection troughs 114 are installed on three sides of the base frame 100 to collect metal scrap and waste generated during stamping, preventing them from scattering and reducing cleaning costs. A discharge pipe 110 is installed at the bottom of the collection troughs 114 to smoothly discharge the collected waste through the protective device, preventing waste accumulation inside the device. This allows for continuous waste collection and processing, facilitating regular cleaning, maintaining the cleanliness of the protective device's interior, and ensuring its long-term stable operation. Moving blocks 10803 are fitted at both ends of the bidirectional threaded rod 10802, allowing the moving blocks 10803 to move when the bidirectional threaded rod 10802 rotates, thereby driving the connecting rod 10804. The third baffle 107 is movable and switched, connected to the output end of the motor 10805 and one end of the bidirectional threaded rod 10802, enabling the bidirectional threaded rod 10802 to rotate electrically. A guide plate 111 is provided at the bottom of adjacent sides of a pair of second baffles 106 to facilitate the flow of waste debris and prevent its accumulation on the base frame 100. A first slide rail 109 is slidably connected to the inner side of the first slide groove 10701 to improve the stability of the bottom of the third baffle 107. A second slide rail 112 is slidably connected to the inner side of the second slide groove 10702 to improve the stability of the top of the third baffle 107. A fixing plate 102 is installed at the bottom of the support column 101 to facilitate fixing the device to the ground next to the automated stamping production line. A control panel 113 is installed on one side of one of the columns 103 to enable equipment control and increase the ease of use. This invention effectively achieves protective functions during stamping and can also collect splashed waste debris, possessing high practical value.
Claims
1. A guard for an automated punch press line, characterized in that, The utility model provides a kind of movable dust collection device, including chassis (100), the top end of chassis (100) is equipped with top frame (104), the bottom end of top frame (104) is installed with column (103) in four corners, the bottom end of column (103) and the top end of top frame (104) are fixedly connected, the bottom end of chassis (100) is installed with support column (101), the bottom end of first side and third side of top frame (104) is installed with first baffle (105), the bottom end of first baffle (105) and the top end of chassis (100) are fixedly connected, the bottom of second side of top frame (104) both ends is installed with a pair of second baffle (106), the bottom end of second baffle (106) and the top end of chassis (100) are fixedly connected, the bottom end of both sides of top frame (104) is equipped with third baffle (107), the top end of second side of top frame (104) is installed with the translation mechanism (108) for moving third baffle (107), the inside of three sides of chassis (100) is installed with collection groove (114), the bottom end of collection groove (114) is installed with discharge pipe (110).
2. The guard for an automated punch press line of claim 1, wherein, The translation mechanism (108) includes frame (10801), the bottom end of frame (10801) and the top end of top frame (104) are fixedly connected, the inner side of frame (10801) is rotatably connected with bidirectional screw rod (10802), both ends of bidirectional screw rod (10802) are sleeved with moving block (10803), one side of moving block (10803) is installed with connecting rod (10804), one end of connecting rod (10804) and one side of third baffle (107) are fixedly connected, one end of frame (10801) is installed with motor (10805), the output end of motor (10805) and one end of bidirectional screw rod (10802) are connected.
3. The guard for an automated punch press line of claim 1, wherein, The adjacent side bottom end of a pair of second baffle (106) is equipped with guide vane (111), the bottom end of guide vane (111) and the top end of chassis (100) are fixedly connected.
4. The guard for an automated punch press line of claim 1, wherein, The bottom end of third baffle (107) is provided with first sliding slot (10701), the inner side of first sliding slot (10701) is slidably connected with first sliding rail (109), the bottom end of first sliding rail (109) and the top end of chassis (100) are fixedly connected.
5. The guard for an automated punch press line of claim 1, wherein, The top end of third baffle (107) is provided with second sliding slot (10702), the inner side of second sliding slot (10702) is slidably connected with second sliding rail (112), the top end of second sliding rail (112) and the top end of top frame (104) are fixedly connected.
6. The guard for an automated punch press line of claim 1, wherein, The bottom end of support column (101) is installed with fixed plate (102), the top end of fixed plate (102) is equipped with fixed hole (10201) in four corners.
7. The guard for an automated punch press line of claim 1, wherein, One side of one of column (103) is installed with control panel (113).