Full-automatic assembling equipment for automobile headrest guide sleeve

Abstract

The utility model relates to the technical field of automobile mechanical design, in particular to full-automatic assembling equipment for an automobile headrest guide sleeve, which improves the processing efficiency. Comprising a machine frame assembly, a discharging device, an elastic piece assembling device, a button assembling device, a supporting rod placing assembly, an eight-indexing rotary disc device, a supporting rod detecting device and a button resilience force detecting device, the machine frame assembly comprises a machine frame body, an emergency stop starting device, a safety optical grating and a controller, and the emergency stop starting device, the safety optical grating and the controller are installed on the machine frame body; the device further comprises a supporting rod assembly device, a material taking device, a profiling positioning assembly and a headrest guide sleeve elastic force detection device. The discharging device, the elastic piece assembling device, the button assembling device, the supporting rod containing assembly, the eight-indexing rotating disc device, the supporting rod detecting device, the button resilience force detecting device, the supporting rod assembly device, the material taking device, the profiling positioning assembly and the headrest guide sleeve elasticity detecting device are all installed on the machine frame body.

Description

Technical Field

[0001] This utility model relates to the technical field of automotive mechanical design, and in particular to a fully automatic assembly equipment for automotive headrest guide sleeves. Background Technology

[0002] The biggest challenge in assembling automotive headrest guide sleeves is that it is difficult for manual workers to place the support rods and springs in the designated positions for assembly. The rebound force of the headrest guide sleeve buttons is a key factor affecting user suitability and comfort. Therefore, a pressure detection mechanism is added to the headrest guide sleeve assembly process to ensure the production of high-quality products, hence the development of automatic guide sleeve assembly equipment.

[0003] Existing technologies primarily focus on the assembly of automotive headrest guide sleeves, without testing the rebound force of the headrest guide sleeve buttons. Therefore, they are not entirely applicable to manufacturers of headrest guide sleeve components. To address these shortcomings, this invention develops a specialized device for testing the rebound force of various automotive headrest guide sleeve assemblies and buttons, reducing the labor intensity of manual assembly and improving enterprise production efficiency. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides a fully automatic assembly equipment for automotive headrest guide sleeves.

[0005] This utility model discloses a fully automatic assembly equipment for automotive headrest guide sleeves, comprising a frame assembly, a feeding device, a spring assembly device, a button assembly device, a support rod placement assembly, an eight-point turntable device, a support rod detection device, and a button rebound force detection device. The frame assembly includes a frame body, an emergency stop starter, a safety light curtain, and a controller. The emergency stop starter, safety light curtain, and controller are mounted on the frame body. The equipment also includes a support rod assembly, a material handling device, a contour positioning assembly, and a headrest guide sleeve elasticity detection device. The feeding device, spring assembly device, button assembly device, support rod placement assembly, eight-point turntable device, support rod detection device, button rebound force detection device, support rod assembly, material handling device, contour positioning assembly, and headrest guide sleeve elasticity detection device are all mounted on the frame. The headrest guide sleeve elasticity detection device consists of an elasticity detection module and a No. 16 cylinder. In use, the operator places the product on the contour positioning component for positioning, then operates the spring assembly device to assemble the springs, followed by the button assembly device to assemble the buttons. The support rod placement component then clamps and moves the support rod onto the contour positioning component. The support rod assembly device then installs the support rod onto the product. The headrest guide sleeve elasticity detection device detects the product's rebound force, and the button rebound force detection device detects the product's button rebound force. A material handling device removes and transfers waste material, and the No. 16 cylinder presses the product firmly. At this point, the elasticity detection module moves downwards and detects the product's rebound force.

[0006] Preferably, the contour positioning assembly includes a first detection device, a second detection device, and a contour position. The contour position is installed on the main frame, and a first detection device and a second detection device are respectively installed on the contour position. The first detection device is used to detect the placement of the product, and the second detection device is used to detect whether there is a product in the second detection device. The product is manually placed in the designated contour position, and at the same time, the second detection device detects whether there is a product in the contour, and the first detection device detects whether the product is in place.

[0007] Preferably, the spring assembly device includes a first cylinder, a second cylinder, a vacuum pump, and a linear guide rail A. A first cylinder is mounted on the linear guide rail A. A bracket is provided at the moving end of the first cylinder, and a second cylinder is mounted on the bracket. A vacuum suction cup is provided at the bottom moving end of the second cylinder. The vacuum pump is mounted on the linear guide rail A. Under the action of the first cylinder, the bracket moves the second cylinder above the spring. Then, the second cylinder extends, and the vacuum pump is activated, causing the vacuum suction cup to vacuum-adsorb the spring. Then, the first cylinder retracts, causing the second cylinder to move the spring above the product via the vacuum suction cup. Finally, the second cylinder extends, thus assembling the spring into the product, improving convenience.

[0008] Preferably, the button assembly device includes a third cylinder, a fourth cylinder, a rotary cylinder, a first linear module, and a second linear module. The fourth cylinder and the rotary cylinder are both mounted on the first linear module, which is mounted on the second linear module. The rotary cylinder is equipped with both the third and fourth cylinders. The button assembly device is positioned below the mechanism. Under the action of the second linear module, the first linear module slides above the button. The first linear module then moves the rotary cylinder, the fourth cylinder, and the third cylinder above the button. The third cylinder clamps the button. The rotary cylinder then rotates the button to a position above the product. Finally, the fourth cylinder pushes the button into the product, completing the button assembly and improving convenience.

[0009] Preferably, the support rod placement device includes cylinder No. 5, a mechanical finger, cylinders No. 6, No. 7, No. 8, and a vibratory plate. Cylinders No. 6, No. 7, and No. 8 are all mounted on the mechanical finger, and the support rod is attached to the bottom of cylinder No. 5. Under the action of the mechanical finger, cylinder No. 7 is moved above the support rod. At the same time, the mechanical finger moves again to move cylinder No. 7 to the vicinity of the support rod. At this time, cylinders No. 7 and No. 6 cooperate to clamp the support rod. Under the action of the mechanical finger, cylinders No. 6 and No. 7 are moved to the contouring plate.

[0010] Preferably, the support rod assembly device includes a No. 9 cylinder, a No. 10 cylinder, a No. 1 linear guide rail, a No. 2 linear guide rail, and a workpiece. The No. 9 and No. 10 cylinders are slidably mounted on the No. 1 and No. 2 linear guide rails. The No. 9 and No. 10 cylinders are inserted into the workpiece under the cooperation of the No. 1 and No. 2 linear guide rails. The workpiece contains a spring device that, through the pushing action of the workpiece, inserts the support rod into the product.

[0011] Preferably, the material handling device consists of cylinders 11, 12, and 13, optical fiber 1, optical fiber 2, cylinder 14, and cylinder 15, with the product located below the material handling device. Cylinder 13 moves optical fibers 1 and 2 to both sides of the product support rod. Optical fibers 1 and 2 are used to detect the presence of the support rod. If present, cylinder 11 moves cylinder 12 to the vicinity of the workpiece, cylinder 12 clamps the workpiece, cylinder 11 lifts the workpiece, and cylinder 14 releases the workpiece. Move the workpiece above the conveyor belt. Under the action of cylinder 11, move the workpiece to the vicinity of the conveyor belt. Under the action of cylinder 12, place the workpiece on the conveyor belt. If not, move cylinder 12 to the vicinity of the workpiece by the action of cylinder 11. Clamp the workpiece with cylinder 12. Extract the workpiece under the action of cylinder 11. Move the workpiece to the designated position under the action of cylinder 14. Move the product above the waste tray under the action of cylinder 15. Move the workpiece to the vicinity of the waste tray under the action of cylinder 11. Place the product into the waste tray using cylinder 12.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: In use, the operator places the product on the contour positioning component for positioning, then operates the spring assembly device to assemble the springs on the product, then uses the button assembly device to assemble the buttons on the product, then uses the support rod placement component to clamp the support rod and move it onto the contour positioning component, then operates the support rod assembly device to install the support rod on the product, uses the headrest guide sleeve elasticity detection device to detect the product's rebound force, uses the button rebound force detection device to detect the product's button rebound force, uses the material handling device to pick up and transfer the waste material, and uses the cylinder No. 16 to press the product tightly. At this time, under the action of the elasticity detection module, it moves downward and detects the product's rebound force. Attached Figure Description

[0013] Figure 1 This is an isometric schematic diagram of this utility model;

[0014] Figure 2 This is an enlarged structural diagram of structures such as emergency stop start and safety light curtain;

[0015] Figure 3 This is an enlarged structural diagram of the No. 1 and No. 2 detection devices, etc.

[0016] Figure 4 It is an enlarged structural diagram of cylinders No. 1 and No. 2, etc.

[0017] Figure 5 This is an enlarged structural diagram of linear module No. 1 and linear module No. 2, etc.

[0018] Figure 6This is an enlarged structural diagram of the No. 5 cylinder and mechanical fingers, etc.

[0019] Figure 7 This is an enlarged structural diagram of the No. 9 cylinder and the No. 1 linear guide rail, etc.

[0020] Figure 8 This is an enlarged structural diagram of the elasticity detection module and the No. 16 cylinder structure;

[0021] Figure 9 This is an enlarged structural diagram of cylinders 14 and 15, etc.

[0022] In the attached diagram, the following markings are used: 100, frame assembly; 200, feeding device; 300, spring assembly device; 400, button assembly device; 500, support rod placement device; 600, eight-point rotary table device; 700, support rod detection device; 800, button rebound force detection device; 101, emergency stop start; 102, safety light curtain; 103, controller; 201, detection device number one; 202, detection device number two; 203, contouring position; 301, cylinder number one; 302, cylinder number two; 303, vacuum pump; 304, linear guide rail A; 404, cylinder number three; 405, cylinder number four; 406... 1. Rotary cylinder; 407. Linear module 1; 408. Linear module 2; 501. Cylinder 5; 504. Mechanical finger; 505. Cylinder 6; 506. Cylinder 7; 507. Cylinder 8; 601. Cylinder 9; 602. Cylinder 10; 603. Linear guide rail 1; 604. Linear guide rail 2; 606. Machined part; 701. Elasticity detection module; 702. Cylinder 16; 801. Cylinder 11; 802. Cylinder 12; 803. Cylinder 13; 804. Fiber optic cable 1; 804. Fiber optic cable 2; 808. Cylinder 14; 809. Cylinder 15. Detailed Implementation

[0023] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0024] Example 1

[0025] like Figures 1 to 9As shown, this utility model discloses a fully automatic assembly equipment for automotive headrest guide sleeves, comprising a frame assembly 100, a feeding device 200, a spring assembly device 300, a button assembly device 400, a support rod placement assembly 500, an eight-point turntable device 600, a support rod detection device 700, and a button rebound force detection device 800. The frame assembly 100 includes a frame body, an emergency stop starter 101, a safety light curtain 102, and a controller 103. The emergency stop starter 101, safety light curtain 102, and controller 103 are mounted on the frame body. The device includes a support rod assembly, a material handling device, a contour positioning assembly, and a headrest guide sleeve elasticity detection device. The material handling device 200, the spring assembly device 300, the button assembly device 400, the support rod placement assembly 500, the eight-point turntable device 600, the support rod detection device 700, the button rebound force detection device 800, and the support rod assembly, material handling device, contour positioning assembly, and headrest guide sleeve elasticity detection device are all mounted on the main frame. The headrest guide sleeve elasticity detection device consists of an elasticity detection module 701 and a sixteenth cylinder 702.

[0026] The system includes a frame assembly 100, a feeding device 200, a spring assembly device 300, a button assembly device 400, a support rod placement assembly 500, an eight-point turntable device 600, a support rod detection device 700, and a button rebound force detection device 800. The frame assembly 100 includes a frame body, an emergency stop start 101, a safety light curtain 102, and a controller 103. The emergency stop start 101, safety light curtain 102, and controller 103 are mounted on the frame body. It also includes a support rod assembly device and a material handling device. The device includes a feeding device 200, a spring assembly device 300, a button assembly device 400, a support rod placement assembly 500, an eight-point turntable device 600, a support rod detection device 700, a button rebound force detection device 800, a support rod assembly device, a material picking device, a contour positioning assembly, and a headrest guide sleeve elasticity detection device, all mounted on the main frame. The headrest guide sleeve elasticity detection device consists of an elasticity detection module 701 and a sixteenth cylinder 702.

[0027] The spring assembly device includes a first cylinder 301, a second cylinder 302, a vacuum pump 303, and an A linear guide rail 304. A set of first cylinders 301 are installed on the A linear guide rail 304. A bracket is provided at the moving end of the first cylinder 301. The second cylinder 302 is installed on the bracket. A vacuum suction cup is provided at the bottom moving end of the second cylinder 302. The vacuum pump 303 is installed on the A linear guide rail 304.

[0028] The button assembly device includes cylinder 404 (number 3), cylinder 405 (number 4), rotary cylinder 406, linear module 407 (number 1), and linear module 408 (number 2). Cylinder 405 (number 4) and rotary cylinder 406 are both mounted on linear module 407 (number 1). Linear module 407 (number 1) is mounted on linear module 408 (number 2). Cylinder 404 (number 3) and cylinder 405 (number 4) are mounted on rotary cylinder 406.

[0029] The support rod placement device includes cylinder 501 (No. 5), mechanical finger 504, cylinder 505 (No. 6), cylinder 506 (No. 7), cylinder 507 (No. 8), and vibratory plate. Cylinder 505 (No. 6), cylinder 506 (No. 7), and cylinder 507 (No. 8) are all mounted on mechanical finger 504, and the support rod is attached to the bottom of cylinder 501.

[0030] The support rod assembly device includes a No. 9 cylinder 601, a No. 10 cylinder 602, a No. 1 linear guide rail 603, a No. 2 linear guide rail 604, and a workpiece 606. The No. 9 cylinder 601 and the No. 10 cylinder 602 are slidably mounted on the No. 1 linear guide rail 603 and the No. 2 linear guide rail 604. The No. 9 cylinder 601 and the No. 10 cylinder 602 are inserted into the workpiece 606 with the cooperation of the No. 1 linear guide rail 603 and the No. 2 linear guide rail 604.

[0031] In this embodiment, during use, the product is manually placed at the designated contouring position 203. Simultaneously, detection device 202 detects whether the product is present in the contouring area, and detection device 201 detects whether the product is properly positioned. Under the action of cylinder 301, the support moves cylinder 302 above the spring sheet. Then, cylinder 302 is extended, and vacuum pump 303 is activated, causing the vacuum suction cup to vacuum-adhere to the spring sheet. Afterward, cylinder 301 is shortened, causing cylinder 302 to extend. A vacuum suction cup moves the spring to above the product. Then, cylinder 302 extends, assembling the spring into the product. Under the action of linear module 408, linear module 407 slides above the button. Linear module 407 then moves rotary cylinder 406, cylinder 405, and cylinder 404 above the button. Cylinder 404 clamps the button. Rotary cylinder 406 rotates the button to a position above the product. Cylinder 405 then rotates the button. In the button-advancing process, button assembly is completed. Under the action of mechanical finger 504, cylinder 506 (number seven) is moved above the support rod. Simultaneously, mechanical finger 504 moves again, moving cylinder 506 (number seven) closer to the support rod. At this point, cylinders 506 (number seven) and 505 (number six) work together to clamp the support rod. Under the action of mechanical finger 504, cylinders 505 (number six) and 506 (number seven) are moved to the contour mount. Under the action of cylinders 601 (number nine) and 602 (number ten), the linear guide rail 603 (number one) is used. The second linear guide rail 604 guides the insertion of the workpiece 606. The workpiece 606 contains a spring device. With the push of the workpiece 606, the support rod is installed into the product. The product's rebound force is detected by the headrest guide sleeve spring force detection device, and the product's button rebound force is detected by the button rebound force detection device 800. The waste material is picked up and transferred by the material picking device. The product is pressed by the action of cylinder 702. At this time, the spring force detection module 701 moves downward and detects the product's rebound force.

[0032] Example 2

[0033] Based on Example 1, such as Figures 1 to 9 As shown, the present invention relates to a fully automatic assembly equipment for automotive headrest guide sleeves. The material handling device consists of cylinder 11 (801), cylinder 12 (802), cylinder 13 (803), optical fiber 1 (804), optical fiber 2 (805), cylinder 14 (808), and cylinder 15 (809). The product is located below the material handling device.

[0034] In this embodiment, the first optical fiber 804 and the second optical fiber 805 are moved to both sides of the product support rod by the action of the thirteenth cylinder 803. The presence of the support rod is detected by the action of the first optical fiber 804 and the second optical fiber 805. If the support rod is present, the twelfth cylinder 802 is moved to the vicinity of the workpiece by the action of the eleventh cylinder 801. The workpiece is then clamped by the twelfth cylinder 802, extracted by the action of the eleventh cylinder 801, moved above the conveyor belt by the action of the fourteenth cylinder 808, and finally moved to the conveyor belt by the action of the eleventh cylinder 801. Near the conveyor belt, the workpiece is placed on the conveyor belt under the action of cylinder 802 (number 12). If not, cylinder 802 is moved to the vicinity of the workpiece by cylinder 801 (number 11), and the workpiece is clamped by cylinder 802. The workpiece is then extracted by cylinder 801 (number 11), and the workpiece is moved to the designated position by cylinder 808 (number 14). The workpiece is moved above the waste tray by cylinder 809 (number 15), and the workpiece is moved to the vicinity of the waste tray by cylinder 801 (number 11). Finally, the workpiece is placed into the waste tray by cylinder 802 (number 12).

[0035] The safety light curtain 102 and emergency stop start 101 of the fully automatic assembly equipment for automotive headrest guide sleeves of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0036] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A full-automatic assembly equipment for a car headrest guide sleeve, comprising a rack assembly (100), a blanking device (200), a spring piece assembly device (300), a button assembly device (400), a support rod placing assembly (500), an eight-graduation turntable device (600), a support rod detection device (700) and a button rebound force detection device (800), the rack assembly (100) comprises a rack main body, an emergency stop starter (101), a safety grating (102) and a controller (103), the emergency stop starter (101), the safety grating (102) and the controller (103) are installed on the rack main body, characterized in that, It also includes support rod assembly device, material taking device, profiling positioning assembly and headrest guide sleeve spring detection device, the blanking device (200), the spring piece assembly device (300), the button assembly device (400), the support rod placement assembly (500), the eight divisional turntable device (600), the support rod detection device (700), the button spring detection device (800) and the support rod assembly device, the material taking device, the profiling positioning assembly and the headrest guide sleeve spring detection device are installed on the rack main body, the headrest guide sleeve spring detection device is composed of spring detection module (701) and sixteen air cylinders (702).

2. The full-automatic assembling equipment for a guide sleeve of an automobile headrest according to claim 1, characterized in that, The profiling positioning assembly includes a detection device (201), a detection device (202) and a profiling position (203), the profiling position (203) is installed on the rack main body, a set of detection device (201) and a set of detection device (202) are respectively installed on the profiling position (203), the detection device (201) is used for detecting the installation of the product, the detection device (202) is used for detecting whether there is a product in the detection device (202).

3. The full-automatic assembly equipment for a headrest guide sleeve of an automobile as claimed in claim 2, characterized in that, The spring piece assembly device includes a cylinder (301), a cylinder (302), a vacuum pump (303) and an A linear guide rail (304), a set of cylinder (301) is installed on the A linear guide rail (304), the moving end of the cylinder (301) is provided with a support, the support is provided with a cylinder (302), the bottom moving end of the cylinder (302) is provided with a vacuum chuck, and the A linear guide rail (304) is provided with a vacuum pump (303).

4. The full-automatic assembling equipment for a guide sleeve of an automobile headrest according to claim 3, characterized in that, The button assembly device includes a cylinder (404), a cylinder (405), a rotary cylinder (406), a linear module (407) and a linear module (408), the cylinder (405) and the rotary cylinder (406) are installed on the linear module (407), the linear module (407) is installed on the linear module (408), and the rotary cylinder (406) is respectively provided with a cylinder (404) and a cylinder (405).

5. The full-automatic assembly equipment for a guide sleeve of an automobile headrest according to claim 1, characterized in that, The support rod placement device includes a cylinder (501), a mechanical finger (504), a cylinder (505), a cylinder (506), a cylinder (507) and a vibrating disc, the cylinder (505), the cylinder (506) and the cylinder (507) are arranged on the mechanical finger (504), and the support rod is arranged at the bottom of the cylinder (501).

6. The full-automatic assembly equipment for a guide sleeve of an automobile headrest according to claim 1, characterized in that, The support rod assembly device includes a cylinder (601), a cylinder (602), a linear guide rail (603), a linear guide rail (604) and a workpiece (606), the cylinder (601) and the cylinder (602) are slidably arranged on the linear guide rail (603) and the linear guide rail (604), and the cylinder (601) and the cylinder (602) are inserted into the workpiece (606) under the cooperation of the linear guide rail (603) and the linear guide rail (604).

7. The full-automatic assembly equipment for a guide sleeve of an automobile headrest according to claim 1, characterized in that, The taking device is composed of the eleventh air cylinder (801), the twelfth air cylinder (802), the thirteenth air cylinder (803), the first optical fiber (804), the second optical fiber (805), the fourteenth air cylinder (808) and the fifteenth air cylinder (809), and the product is located below the taking device.

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