Linear base automatic assembling machine and linear base

Abstract

The utility model relates to the technical field of hinge production, in particular to a line-shaped base automatic assembling machine and a line-shaped base. The line-shaped base automatic assembling machine comprises a first rotating disc and a second rotating disc which are adjacently arranged, and a plurality of groups of first placing seats and second placing seats are respectively arranged at the upper ends of the first rotating disc and the second rotating disc at equal intervals; a first assembling part and a second assembling part are arranged on the periphery of the first rotary disc and the periphery of the second rotary disc correspondingly, and the number of the first containing bases and the number of the second containing bases located in the first rotary disc and the second rotary disc should be the same, so that the first rotary disc and the second rotary disc can synchronously rotate by an angle to achieve synchronous machining. According to the linear base automatic assembling machine and the linear base, the defects that in the prior art, the production efficiency is low, and application cannot be achieved are overcome.

Description

Technical Field

[0001] This utility model relates to the field of hinge manufacturing technology, and in particular to an automatic assembly machine for a single-slot base and a single-slot base. Background Technology

[0002] The single-piece base is the base of the single-piece hinge. Existing production lines for single-piece bases, such as the automated assembly equipment for single-piece base hinge components proposed in Chinese patent application number: "CN202411321074.5", produce single-piece bases with two sets of plate-shaped workpieces. When faced with more plate-shaped workpieces to be assembled, the production line cannot be used.

[0003] Therefore, this case proposes a new production line for a single-piece base, which can assemble single-piece bases with three sets of plate-shaped workpieces, and can assemble them in parallel to improve production efficiency. Utility Model Content

[0004] The purpose of this utility model is to solve the shortcomings of existing technologies, such as low production efficiency and inapplicability, and to propose an automatic assembly machine for a single-line base and a single-line base.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design an automatic assembly machine for a single-piece base, including a first turntable and a second turntable arranged adjacent to each other, with multiple sets of first and second placement seats installed at equal intervals on the upper ends of the first and second turntables respectively, and a first assembly part and a second assembly part respectively arranged on the periphery of the first and second turntables.

[0007] The first assembly unit includes an upper base, an upper inner base, a first guide pin, a first rivet detector, a first screw, a second screw, and a transport transfer unit, which are sequentially installed around the first turntable. A base detector is installed at the input end of the upper base, a first threading needle is installed opposite to the first guide pin, and a first sub-pin for providing components for the first guide pin and the first threading needle is installed on one side of the first turntable.

[0008] The second assembly unit includes an upper eccentric, an upper adjusting seat, a second guide pin, a second rivet detector, a third rotating nail, a fourth rotating nail, an eccentric rivet nail, and a material distributor, which are sequentially installed around the second turntable. The transport and transfer center is located between the upper eccentric and the upper adjusting seat. An adjusting seat detector is installed at the input end of the upper adjusting seat. A second threading needle is installed opposite to the second guide pin. A second dividing nail for providing components for the second guide pin and the second threading needle is installed on one side of the second turntable. A discharge belt for conveying finished materials is installed at the output end of the material distributor.

[0009] Preferably, the base detection, adjustment seat detection, first rivet detection, and second rivet detection all include a visual inspection device and a laser calibration device.

[0010] Preferably, the first screw, the second screw, the third screw, the fourth screw, and the eccentric rivet all include a motor and a cylinder.

[0011] Preferably, the upper base, the upper inner base, and the upper eccentric all include a loading robot.

[0012] Preferably, both the first and second needles include a push cylinder, and both the first and second needles include a material groove communicating with the first and second pins and a push cylinder.

[0013] Preferably, both the material handling and material distribution include a material handling robot.

[0014] Preferably, both the first and second pins include two sets of storage slots, and the output ends of both sets of storage slots are equipped with a feed trough for connecting the first needle and the second needle.

[0015] A single-piece base, assembled sequentially by the aforementioned single-piece base automatic assembly machine, includes a base component with an upper opening, an inner seat component with a lower opening riveted to the inside of the base component by a first rivet component, an eccentric wheel component riveted to the inside of the inner seat component, and an adjusting seat component riveted to the upper opening of the base component by a second rivet component.

[0016] Preferably, both the first rivet and the second rivet include two sets of rivets.

[0017] The present invention provides an automatic assembly machine for a single-piece base and a single-piece base, the advantages of which are as follows:

[0018] The first and second turntables in this case enable the first and second assembly parts located on the periphery of the first and second turntables to be assembled in parallel, and provide more workstations, which is suitable for the assembly of the one-piece base in this case and improves production efficiency.

[0019] In this case, the parallel and modular assembly method improves production efficiency in multi-part scenarios, which is beneficial for the assembly and production of complex products. Attached Figure Description

[0020] Figure 1 A three-dimensional structural diagram of an automatic assembly machine for a single-piece base;

[0021] Figure 2 A top view of the automatic assembly machine for a single-piece base;

[0022] Figure 3 This is a three-dimensional structural diagram of the first and second turntables;

[0023] Figure 4 This is a schematic diagram of the three-dimensional and internal cross-sectional structure of the base.

[0024] Figure 5 This is a schematic diagram of the exploded disassembly structure of the single-piece base.

[0025] In the picture:

[0026] X1, Base inspection; X2, Upper base; X3, Upper inner seat; X4, First guide pin; X5, First needle insertion; X6, First rivet inspection; X7, First screw; X8, Second screw; X9, Transfer and transit; X10, First split rivet;

[0027] Y1, Upper eccentricity; Y2, Adjustment seat detection; Y3, Upper adjustment seat; Y4, Second guide pin; Y5, Second threading pin; Y6, Second rivet detection; Y7, Third rotating rivet; Y8, Fourth rotating rivet; Y9, Eccentric rivet; Y10, Discharge; Y11, Discharge belt; Y12, Second dividing rivet;

[0028] A1. Base component; A2. Inner seat component; A3. First rivet component; A4. Eccentric wheel component; B1. Adjusting seat component; B2. Second rivet component;

[0029] 1. First turntable; 101. First placement seat; 2. Second turntable; 201. Second placement seat. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0031] Reference Figure 1-3 Here is an example of how an automatic assembly machine for a single-piece base is implemented:

[0032] An automatic assembly machine for a single-piece base includes a first turntable 1 and a second turntable 2 arranged adjacent to each other. Multiple sets of first placement seats 101 and second placement seats 201 are equidistantly installed on the upper ends of the first turntable 1 and the second turntable 2. A first assembly part and a second assembly part are respectively arranged on the periphery of the first turntable 1 and the second turntable 2. The number of first placement seats 101 and second placement seats 201 in the first turntable 1 and the second turntable 2 should be the same, so that the first turntable 1 and the second turntable 2 can rotate synchronously to achieve synchronous processing.

[0033] The first assembly includes an upper base X2, an upper inner seat X3, a first pin X4, a first rivet detector X6, a first screw X7, a second screw X8, and a transport transfer X9, which are sequentially installed around the first turntable 1. The transport transfer X9 is used to transfer the assembly of the base piece A1 and the inner seat piece A2 located in the first placement seat 101 to the second placement seat 201. A base detector X1 for detecting the quality of the base piece A1 is also installed at the input end of the upper base X2. A first threading needle X5 for inserting the first rivet piece A3 is installed opposite to the first pin X4. A first rivet X10 for providing components for the first pin X4 and the first threading needle X5 is also installed on one side of the first turntable 1.

[0034] The second assembly unit includes an upper eccentric Y1, an upper adjusting seat Y3, a second needle Y4, a second rivet detection Y6, a third rotating nail Y7, a fourth rotating nail Y8, an eccentric rivet Y9, and a material distribution Y10, which are sequentially installed around the second turntable 2. The transport transfer X9 is located between the upper eccentric Y1 and the upper adjusting seat Y3. An adjusting seat detection Y2 for detecting the quality of the adjusting seat component B1 is also installed at the input end of the upper adjusting seat Y3. A second threading needle Y5 for inserting the second rivet component B2 is installed opposite to the second needle Y4. A second dividing nail Y12 for providing components for the second needle Y4 and the second threading needle Y5 is also installed on one side of the second turntable 2. A discharge belt Y11 for conveying finished materials is installed at the output end of the material distribution Y10.

[0035] Furthermore, the base inspection X1, adjustment seat inspection Y2, first rivet inspection X6, and second rivet inspection Y6 all include a visual inspection device and a laser calibration device to monitor the quality of parts and whether the installation is in place. When the first rivet inspection X6 and the second rivet inspection Y6 find that the installation is not in place, the subsequent steps should be skipped and the defective product should be discharged. That is, when the defective product enters the next process, the assembly operation will not be performed.

[0036] Furthermore, the first screw X7, the second screw X8, the third screw Y7, the fourth screw Y8, and the eccentric rivet Y9 all include components such as motors and cylinders, used to permanently fix the first rivet A3, the second rivet B2, and the eccentric wheel A4.

[0037] Furthermore, the upper base X2, upper inner base X3, and upper eccentric Y1 all include components such as a loading robot, which are used for loading the base component A1, inner base component A2, and adjusting base component B1.

[0038] Furthermore, both the first needle X4 and the second needle Y4 include a push cylinder, and a sleeve that serves as a guide is installed at the free end of the push cylinder. Both the first needle X5 and the second needle Y5 include a material groove that communicates with the first rivet X10 and the second rivet Y12, as well as a push cylinder, for pushing the first rivet A3 and the second rivet B2 to be loaded.

[0039] Furthermore, both the material handling and transfer unit X9 and the material dispensing unit Y10 include a material handling robot for gripping and transferring materials;

[0040] Furthermore, the discharge belt Y11 includes a material conveyor belt for conveying materials;

[0041] Furthermore, both the first pin X10 and the second pin Y12 include two sets of storage slots, and the output ends of both sets of storage slots are equipped with a feeding trough for connecting the first needle X5 and the second needle Y5.

[0042] Reference Figure 4 , 5 Here is an example of how to implement a single-piece base:

[0043] A type of straight base, which is assembled sequentially by a straight base automatic assembly machine as described above, includes a base part A1 with an open upper end, an inner seat part A2 with an open lower end riveted to the inside of the base part A1 by a first rivet part A3, an eccentric wheel part A4 riveted to the inside of the inner seat part A2, and an adjusting seat part B1 riveted to the upper opening of the base part A1 by a second rivet part B2.

[0044] Furthermore, both the first rivet A3 and the second rivet B2 include two sets of rivets.

[0045] Based on the examples of the above embodiments, during assembly:

[0046] S1, Base Inspection X1: Inspect the quality of base component A1 and mark it as defective; Adjustment Seat Inspection Y2: Inspect the quality of adjustment seat component B1 and mark it as defective.

[0047] S2, upper base X2 and upper adjustment seat Y3 respectively transport base piece A1 and adjustment seat piece B1 to the first placement seat 101 and the second placement seat 201;

[0048] S3, the second guide pin Y4 and the second threading pin Y5 install the second rivet B2 into the assembly body;

[0049] S4, the upper inner seat X3 installs the inner seat A2 into the base part A1 located on the first placement seat 101, and the second rivet detection Y6 detects the installation status of the second rivet part B2;

[0050] S5, the first guide pin X4 and the first threading pin X5 install the first rivet A3 into the assembly body, and the third screw Y7 begins the screwing operation;

[0051] S6, First Rivet Detection X6 detects the installation status of the first rivet A3, and the fourth screw Y8 starts the screwing operation;

[0052] S7. The first screw X7 starts the screwing operation, and the eccentric screw Y9 fixes the eccentric wheel A4.

[0053] S8, the second rotary nail X8 starts the rotary nail operation, and the material discharge Y10 performs the material discharge operation;

[0054] S9, the material transfer process is carried out by the transfer X9, and the upper eccentric Y1 pre-installs the eccentric wheel A4 into the second placement seat 201.

[0055] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A linear base automatic assembly machine, characterized by: It includes first rotary disc and second rotary disc arranged adjacently, a plurality of first placing seats and second placing seats are installed equidistantly at upper ends of the first rotary disc and the second rotary disc respectively, first assembly part and second assembly part are arranged at peripheries of the first rotary disc and the second rotary disc respectively; The first assembly part includes upper base, upper inner seat, first guide needle, first rivet detection, first rotating rivet, second rotating rivet, carrying transfer installed sequentially around the first rotary disc, base detection is installed at an input end of the upper base, first needle is installed opposite to the first guide needle, first sub-rivet for providing parts for the first guide needle and the first needle is installed at one side of the first rotary disc; The second assembly part includes upper eccentric, upper adjusting seat, second guide needle, second rivet detection, third rotating rivet, fourth rotating rivet, riveting eccentric needle, sub-discharge installed sequentially around the second rotary disc, the carrying transfer is arranged between the upper eccentric and the upper adjusting seat, adjusting seat detection is installed at an input end of the upper adjusting seat, second needle is installed opposite to the second guide needle, second sub-rivet for providing parts for the second guide needle and the second needle is installed at one side of the second rotary disc, discharge belt for conveying finished material is installed at an output end of the sub-discharge.

2. The linear base automatic assembling machine according to claim 1, characterized in that: The base detection, the adjusting seat detection, the first rivet detection and the second rivet detection all include visual detection device and laser calibration device.

3. The linear base automatic assembling machine according to claim 1, characterized in that: The first rotating rivet, the second rotating rivet, the third rotating rivet, the fourth rotating rivet and the riveting eccentric needle all include motor and air cylinder.

4. The linear base automatic assembling machine according to claim 1, characterized in that: The upper base, the upper inner seat and the upper eccentric all include feeding mechanical arm.

5. The linear base automatic assembling machine according to claim 1, characterized in that: The first guide needle and the second guide needle all include push air cylinder, the first needle and the second needle all include material groove communicated with the first sub-rivet and the second sub-rivet and push air cylinder.

6. The linear base automatic assembling machine according to claim 1, characterized in that: The carrying transfer and the sub-discharge all include material mechanical arm.

7. The linear base automatic assembling machine according to claim 1, characterized in that: The first sub-rivet and the second sub-rivet all include two groups of storage grooves, output ends of the two groups of storage grooves are all provided with material conveying groove for communicating the first needle and the second needle.

8. A linear base, which is sequentially assembled by the linear base automatic assembling machine of claims 1-7, characterized in that: It includes base piece with upper opening, inner seat piece with lower opening is riveted in the inside of the base piece through first rivet piece, eccentric wheel piece is riveted in the inside of the inner seat piece, adjusting seat piece is riveted at the upper opening of the base piece through second rivet piece.

9. A linear mount according to claim 8, wherein: The first rivet piece and the second rivet piece all include two groups of rivets.

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