Cart type stock bin all-in-one machine for lead screw parts
By designing an integrated trolley-type silo machine for lead screw parts, a six-axis robot and positioning mechanism are used to realize the automated loading and unloading and secondary positioning of lead screws, solving the problems of uneven material collection and slow conveying after lead screw production, and improving material unloading efficiency and sampling inspection capability.
Patent Information
- Application Number
- CN202520018178.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-06
AI Technical Summary
The existing lead screw has poor uniformity after production and cannot be quickly conveyed to the material tray, resulting in poor material feeding effect.
A trolley-type integrated hopper for lead screw parts was designed, employing a six-axis robot, cylinder grippers, a transverse feeding mechanism, and a secondary positioning mechanism to achieve automated loading and unloading and secondary positioning of lead screws, combined with laser beam sensors and displacement sensors for precise positioning.
It enables neat placement and rapid conveying of lead screws, improves material feeding efficiency, supports automated sampling inspection, and enhances the overall usability and functionality of production.
Smart Images

Figure CN223765505U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of screw rod production, and particularly relates to a trolley type stock bin all-in-one machine for screw rod parts. BACKGROUND
[0002] A screw rod is a transmission element for converting rotary motion into linear motion or linear motion into rotary motion, and is widely used in tool machines and precision machines. It has the characteristics of high precision, high rigidity and high efficiency, and is suitable for various industrial equipment and precision instruments due to small frictional resistance.
[0003] However, in actual use, when the screw rod production is completed, the screw rod needs to be collected. The existing collection is generally to place the screw rod in the inside of the material box, and the overall unloading effect is poor, the screw rod cannot be neatly placed in the inside of the material tray, and the material tray cannot be quickly conveyed. Therefore, it is urgent to improve the above problems. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a trolley type stock bin all-in-one machine for screw rod parts to solve the problem that the screw rod needs to be collected after the screw rod production is completed, and the existing collection is generally to place the screw rod in the inside of the material box, and the overall unloading effect is poor, the screw rod cannot be neatly placed in the inside of the material tray, and the material tray cannot be quickly conveyed.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a trolley type stock bin all-in-one machine for screw rod parts, comprising a rack body, a six-axis robot body is installed on the upper surface of the rack body, a cylinder clamp jaw body is arranged on the lower surface of the six-axis robot body, a secondary positioning mechanism and a transverse feeding mechanism are sequentially installed on the upper surface of the rack body from left to right, an oil receiving plate is installed on the inner bottom wall of the rack body;
[0006] A backing plate body is installed on the surface of the oil receiving plate, a feeding trolley body is arranged on the surface of the backing plate body, an inspection station and a discharging module are sequentially installed in the inside of the rack body from top to bottom, a first material tray is installed in the inside of the feeding trolley body, an electric control cabinet body is installed on the outer surface of the rack body, and a feeding module is installed in the inside of the right side of the rack body.
[0007] Preferably, a lifting cylinder is arranged on the surface of the transverse feeding mechanism, and a clamp jaw cylinder is arranged on the outer surface of the lifting cylinder.
[0008] Preferably, a second material tray is arranged on the outer surface of the clamp jaw cylinder, and a first sliding block sliding rail, a transverse cylinder and a drag chain body are sequentially installed on the top surface of the transverse feeding mechanism from front to back.
[0009] Preferably, the top surface of the secondary positioning mechanism is provided with a first cylinder, and the right side of the first cylinder is provided with a top cone body.
[0010] Preferably, the upper surface of the secondary positioning mechanism is sequentially provided with a displacement sensor and a laser emitting and receiving sensor from left to right.
[0011] Preferably, the surface of the secondary positioning mechanism is provided with a second sliding block sliding rail, the upper end surface of the secondary positioning mechanism is provided with a second cylinder, the upper surface of the second cylinder is provided with a servo motor, the second cylinder is the same as the first cylinder in structure, and the installation positions are symmetrical to each other.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] 1、The screw rod part pushcart type stock bin integrated machine, when in use, firstly, the inside of the feeding pushcart body is manually filled with ten layers of screw rod part first material discs, then, under the condition of stopping, the feeding mechanism is located at the rightmost upper feeding position, the operator sends the feeding pushcart body to the feeding position, confirms, the equipment starts to run, at this time, the feeding mechanism lifts the first material disc, the empty feeding pushcart body is manually moved to the discharging position, the feeding mechanism lifts the first material disc to the material taking position, the cylinder clamping jaw body moves to the left material disc to grab the parts, then moves to the secondary positioning mechanism, the parts are determined in angle, the robot grabs the parts to carry out equipment feeding and discharging, after the equipment is processed, the cylinder clamping jaw body puts the parts back to the first material disc, and the parts are sequentially grabbed, when the first material disc parts are processed, the clamping jaw cylinder of the transverse feeding mechanism is above the feeding position, the clamping jaw cylinder descends, the clamping jaw grabs the second material disc, the second material disc is transversely moved to the discharging position, the second material disc descends to the discharging mechanism support, the clamping jaw is loosened, the first cylinder returns to the original position, the transverse feeding mechanism returns to the right feeding position, the feeding mechanism rises by one layer, and the discharging mechanism descends by one layer, when ten first material discs are processed, the discharging mechanism descends to fix the first material disc on the feeding pushcart body, and the system issues an alarm, the first material disc filled with materials is manually pushed away, and a new material disc is moved to the feeding position to carry out feeding confirmation, so that the design can move the screw rod to the inside of the first material disc, and the first material disc can be quickly fed and discharged, the overall use effect is good, and the design is practical.
[0014] 2. This integrated trolley-type material handling machine for lead screw parts allows for manual sampling. When a sampling button is pressed on the teach pendant, the system issues a command. The six-axis robot and the cylinder gripper place the processed product at the sampling station and continue with the next loading procedure. Therefore, this design can also perform sampling operations on lead screw parts. Simultaneously, the cylinder gripper places the part on the positioning bracket. At this time, the first and second cylinders are activated, clamping and suspending the lead screw part through the top cones at both ends. The servo motor rotates, and a laser beam sensor determines whether the part is horizontal. After the part is horizontal, a displacement sensor confirms whether the part is in the thread start position. If it is in the thread start position, the part completes secondary positioning, and the robot can pick up the part and send it to the processing equipment. If it is not in the thread start position, the servo motor rotates another 180 degrees to complete the secondary positioning, thus achieving secondary positioning detection and demonstrating the functionality of the design. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a second-view schematic diagram of the frame body structure of this utility model;
[0017] Figure 3 This is a three-dimensional schematic diagram of the transverse feeding mechanism structure of this utility model;
[0018] Figure 4 This is a three-dimensional schematic diagram of the secondary positioning mechanism structure of this utility model.
[0019] In the diagram: 1. Frame body; 2. Six-axis robot body; 3. Secondary positioning mechanism; 4. Lateral feeding mechanism; 5. Oil receiving plate; 6. Pad body; 7. Loading module; 8. Unloading module; 9. Sampling station; 10. Electrical control cabinet body; 11. Cylinder gripper body; 12. First material tray; 13. Feeding trolley body; 14. Lifting cylinder; 15. Gripper cylinder; 16. Second material tray; 17. Lateral cylinder; 18. First slider rail; 19. Cable chain body; 20. First cylinder; 21. Top cone body; 22. Displacement sensor; 23. Laser beam sensor; 24. Servo motor; 25. Second slider rail; 26. Second cylinder. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1-4 One embodiment provided by this utility model:
[0022] A trolley-type integrated silo machine for lead screw parts is disclosed in this application. The six-axis robot body 2, secondary positioning mechanism 3, lateral feeding mechanism 4, electrical control cabinet body 10, cylinder gripper body 11, lifting cylinder 14, gripper cylinder 15, lateral cylinder 17, first cylinder 20, displacement sensor 22, and laser beam sensor 23 used in this application are all commercially available products. Their principles and connection methods are existing technologies well-known to those skilled in the art, and therefore will not be elaborated upon here. The machine includes a frame body 1, with the six-axis robot body 2 mounted on its upper surface and the cylinder gripper body mounted on its lower surface. 11. From left to right, a secondary positioning mechanism 3 and a transverse feeding mechanism 4 are sequentially installed on the upper surface of the frame body 1. An oil receiving plate 5 is installed on the inner bottom wall of the frame body 1. A lifting cylinder 14 is provided on the surface of the transverse feeding mechanism 4. A gripper cylinder 15 is provided on the outer surface of the lifting cylinder 14. A second material tray 16 is provided on the outer surface of the gripper cylinder 15. From front to back, a first slider rail 18, a transverse cylinder 17, and a drag chain body 19 are sequentially installed on the top surface of the transverse feeding mechanism 4. A first cylinder 20 is installed on the top surface of the secondary positioning mechanism 3. A top cone body 21 is provided on the right side of the first cylinder 20. From left to right, the upper surface of the secondary positioning mechanism 3... From right to left, a displacement sensor 22 and a laser beam sensor 23 are installed sequentially. A second slider rail 25 is installed on the surface of the secondary positioning mechanism 3. A second cylinder 26 is installed on the upper surface of the secondary positioning mechanism 3. A servo motor 24 is installed on the upper surface of the second cylinder 26. The second cylinder 26 has the same structure as the first cylinder 20, and their installation positions are symmetrical. When manual sampling is required, the sampling button is pressed on the teach pendant, and the system issues a command. The six-axis robot body 2 and the cylinder gripper body 11 place the processed product at the sampling station 9 and continue to the next loading procedure. Therefore, this design can also perform sampling on lead screw parts. During the sampling inspection, the cylinder gripper body 11 places the part on the positioning bracket. At this time, the first cylinder 20 and the second cylinder 26 are activated. The top cone body 21 at both ends clamps the lead screw part and suspends it in the air. The servo motor 24 rotates. The laser beam sensor 23 determines whether the part is horizontal. After the part is horizontal, the displacement sensor 22 confirms whether the part is in the thread start position. If it is in the thread start position, the part completes the secondary positioning. The robot can pick up the part and send it to the equipment for processing. If it is not in the thread start position, the servo motor 24 rotates 180 degrees again to complete the secondary positioning, thereby completing the secondary positioning detection effect.
[0023] The pad body 6 is installed on the surface of the oil receiving plate 5. A feeding trolley body 13 is mounted on the surface of the pad body 6. Inside the frame body 1, from top to bottom, are a sampling station 9 and a material unloading module 8. The first material tray 12 is installed inside the feeding trolley body 13. An electrical control cabinet body 10 is mounted on the outer surface of the frame body 1. A loading module 7 is installed inside the right side of the frame body 1. First, the feeding trolley body 13 is manually filled with ten layers of lead screw parts in the first material tray 12. Then, the equipment is stopped. With the loading module 7 at its lowest position and the unloading module 8 at its highest position, the transverse feeding mechanism 4 is located at the rightmost loading position. After the operator sends the feeding trolley body 13 to the loading position and confirms, the equipment starts running. At this time, the loading module 7 lifts the first material tray 12, and the operator moves the empty feeding trolley body 13 to the unloading position. The loading module 7 lifts the first material tray 12 to the picking position, and the cylinder gripper body 11 moves to the left material tray to grab the part, and then moves to the secondary positioning mechanism 3 to determine the part angle. After the initial loading and unloading, the robot grips the parts for equipment loading and unloading. After processing, the cylinder gripper body 11 grips the parts and places them back into the first material tray 12. Parts are gripped sequentially. When a part in the first material tray 12 is processed, the gripper cylinder 15 of the transverse feeding mechanism 4 descends from above the loading position, gripping the second material tray 16. The second material tray 16 is then moved laterally to the unloading position and descends onto the unloading module 8 support. The gripper releases, the first cylinder 20 returns to its original position, and the transverse feeding mechanism 4 returns to its original position. At the right-side loading position, the loading module 7 rises one layer and the unloading module 8 descends one layer. After the ten first material trays 12 are processed, the unloading module 8 descends to fix the first material trays 12 onto the feeding trolley body 13, and the system issues an alarm. The manual pusher moves the feeding trolley body 13, which is filled with the first material trays 12, away and moves the new material tray to the loading position for loading confirmation. Thus, this design can move the lead screw as a whole into the first material tray 12 and can quickly load and unload the first material tray 12.
[0024] Working Principle: When using this device, the operator first connects it to an external power source to provide power. During operation, the operator manually fills the first material tray 12 (ten layers of lead screw parts) with the inside of the feeding trolley body 13. With the equipment stopped, the loading module 7 is at its lowest position, the unloading module 8 is at its highest position, and the transverse feeding mechanism 4 is in the rightmost loading position. After the operator moves the feeding trolley body 13 to the loading position and confirms, the equipment starts running. At this time, the loading module 7 lifts the first material tray 12, and the operator moves the empty feeding trolley body 13 to the unloading position. The loading module 7 lifts the first material tray 12 to the picking position. The cylinder gripper body 11 moves to the left tray to grab the part, then moves to the secondary positioning mechanism 3. After the part's angle is determined, the robot grabs the part for loading and unloading. After processing, the cylinder gripper body 11 grabs the part and puts it back into the first material tray 12. This process is repeated sequentially. When one first material tray 12 is empty... After the parts are processed, the gripper cylinder 15 of the transverse feeding mechanism 4 is above the loading position. The gripper cylinder 15 descends, the gripper grabs the second material tray 16, the second material tray 16 moves laterally to the unloading position, and the second material tray 16 descends onto the support of the unloading module 8. The gripper releases, the first cylinder 20 returns to the origin, the transverse feeding mechanism 4 returns to the right loading position, the loading module 7 rises one layer, and the unloading module 8 descends one layer. When all ten first material trays 12 are processed, the unloading module 8 descends and loads the first material tray 12. 2. The material is fixed on the feeding trolley body 13, and the system issues an alarm. The operator pushes away the feeding trolley body 13, which has been filled with the first material tray 12, and moves the new material tray to the feeding position to confirm the feeding. When the operator needs to conduct spot checks, the operator presses the spot check button on the teach pendant, and the system issues an instruction. The six-axis robot body 2 and the cylinder gripper body 11 place the processed product at the spot check station 9 and continue to the next feeding procedure. The above is the working principle of this utility model.
[0025] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.
Claims
1. A screw rod part trolley type stock bin all-in-one machine, comprising a rack body (1), characterized in that: The upper surface of the rack body (1) is provided with a six-axis robot body (2), the lower surface of the six-axis robot body (2) is provided with a cylinder clamp jaw body (11), the upper surface of the rack body (1) is sequentially provided with a secondary positioning mechanism (3) and a transverse feeding mechanism (4) from left to right, and the inner bottom wall of the rack body (1) is provided with an oil receiving plate (5); A backing plate body (6) is installed on the surface of the oil receiving plate (5), the surface of the backing plate body (6) is provided with a feeding trolley body (13), the inside of the rack body (1) is sequentially provided with an inspection station (9) and a blanking module (8) from top to bottom, the inside of the feeding trolley body (13) is provided with a first tray (12), the outer surface of the rack body (1) is provided with an electric control cabinet body (10), and the right side of the rack body (1) is provided with a feeding module (7).
2. The silo-integrated machine of claim 1, wherein: The surface of the transverse feeding mechanism (4) is provided with a lifting cylinder (14), and the outer surface of the lifting cylinder (14) is provided with a clamp jaw cylinder (15).
3. The silo-integrated machine of claim 2, wherein: The outer surface of the clamp jaw cylinder (15) is provided with a second tray (16), and the top surface of the transverse feeding mechanism (4) is sequentially provided with a first sliding block sliding rail (18), a transverse cylinder (17) and a drag chain body (19) from front to back.
4. The screw part push cart type bin all-in-one machine according to claim 1, characterized in that: The top surface of the secondary positioning mechanism (3) is provided with a first cylinder (20), and the right side of the first cylinder (20) is provided with a top cone body (21).
5. The screw part push cart type bin all-in-one machine according to claim 1, characterized in that: The top surface of the secondary positioning mechanism (3) is sequentially provided with a displacement sensor (22) and a laser emitter-receiver sensor (23) from left to right.
6. The screw part push cart type bin all-in-one machine according to claim 1, characterized in that: The surface of the secondary positioning mechanism (3) is provided with a second sliding block sliding rail (25), the upper end surface of the secondary positioning mechanism (3) is provided with a second cylinder (26), the upper surface of the second cylinder (26) is provided with a servo motor (24), the second cylinder (26) is the same as the first cylinder (20) in structure, and the installation positions are symmetrical to each other.