Gas filling safety tool

By designing a gas filling safety tool, and utilizing components such as a protective box, gravity sensor, and explosion-proof layer, the safety hazards in the gas filling process were solved. This tool enables the fixing of gas cylinders of different specifications and real-time leakage detection, ensuring the safety and reliability of gas filling.

CN223768685UActive Publication Date: 2026-01-06SHISHOU PURUI GAS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423308088.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-06
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The lack of safety protection structures and real-time detection functions in the existing gas filling process increases safety hazards and cannot effectively ensure the safety and reliability of gas filling.

Method used

A gas filling safety tool was designed, including components such as a protective box, gravity sensor, explosion-proof layer and alarm. It uses elastic buffer rings to fix gas cylinders of different sizes, detects gas leaks in real time and absorbs energy in the event of an explosion, provides a sealed environment and alarm prompts, and ensures safety.

Benefits of technology

It achieves effective fixation and safety protection for gas cylinders of different specifications, real-time detection of gas leaks, automatic depressurization and control of filling speed, reduces the risk of explosion, and improves the safety and reliability of gas filling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223768685U_ABST
    Figure CN223768685U_ABST
Patent Text Reader

Abstract

The utility model discloses a gas filling safety tool which comprises a protection box, one side of the protection box is provided with a box door, one side of the interior of the protection box is fixedly connected with a fixing cylinder, the inner side of the fixing cylinder is fixedly connected with an elastic buffer ring, one side of the interior of the protection box is fixedly connected with a gravity sensor, and the gravity sensor is fixedly connected with an air cylinder. Air cylinders are symmetrically and fixedly connected to the top of the protection box, the output ends of the air cylinders are fixedly connected with moving plates, flow dividing pipes are arranged at the tops of the moving plates, the protection box carries out protection work, and if explosion occurs really, the explosion-proof layer absorbs energy generated by explosion, limits the explosion coverage range and protects the surrounding environment and personnel safety; the safety protection device has the advantages that effective safety protection is achieved for gas filling operation, the gravity sensor detects the weight of the gas filling bottle in real time, if the weight is lower than a preset value, gas leakage is indicated, a signal is transmitted to the control panel, and the control panel controls the alarm to start to give an alarm prompt, so that operators can deal with emergencies conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of gas filling technology, and specifically relates to a gas filling safety tool. Background Technology

[0002] Gas filling is the process of transferring gas from a production or storage facility to a portable or stationary container. During the filling process, the gas is compressed and loaded into the container, usually under high pressure to ensure that the gas has sufficient pressure in the container for subsequent use. Gas filling is used to meet the needs of various gases in industries such as industry, medicine, scientific research, and fire protection. By filling the gas into portable gas cylinders, the gas can be conveniently transported to the place of use, especially in situations where it cannot be directly connected to a gas supply pipeline, and for long-term storage so that it can be used when needed.

[0003] In existing technologies, gas filling is mostly carried out by directly exposing the filling process to the outside air. It lacks safety protection structures and real-time detection and warning functions, which increases safety hazards and cannot effectively ensure the safety and reliability of gas filling. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a gas filling safety tool to solve the problem mentioned in the background art that most gas filling operations are carried out in direct exposure to the outside air, lacking safety protection structures and real-time detection and prompting functions, thereby increasing safety hazards and failing to effectively ensure the safety and reliability of gas filling.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a gas filling safety tool, comprising a protective box, a door on one side of the protective box, a fixed cylinder fixedly connected to one side of the inside of the protective box, an elastic buffer ring fixedly connected to the inner side of the fixed cylinder, a gravity sensor fixedly connected to one side of the inside of the protective box, cylinders symmetrically fixedly connected to the top of the protective box, a moving plate fixedly connected to the output end of the cylinder, a diverter pipe provided on the top of the moving plate, an inflation pipe fixedly connected to the bottom of each diverter pipe, a pressure plate fixedly connected to the outer side of the inflation pipe, and an inflation valve fixedly connected to the top of the protective box.

[0006] Preferably, the door is rotatably connected to the protective box via a hinge, an observation window is provided inside the door, and a handle is fixedly connected to one side of the door.

[0007] Preferably, a control panel is fixedly connected to one side of the protective box, and an alarm is fixedly connected to one corner of the top of the protective box.

[0008] Preferably, an inflation bottle is provided inside the elastic buffer ring, and a control valve is provided at the upper end of the outer side of the inflation bottle.

[0009] Preferably, the diversion pipe is fixedly connected to the movable plate via a fixing block.

[0010] Preferably, a sealing gasket is fixedly connected to the bottom of the pressure plate.

[0011] Preferably, a flow control valve is fixedly connected to the upper end of the outer side of the inflation valve, a pressure relief valve is fixedly connected to one side of the inflation valve, a connecting hose is fixedly connected to the bottom of the inflation valve, and the connecting hose and the diverter pipe are fixedly connected.

[0012] Preferably, the protective box is equipped with an explosion-proof layer inside.

[0013] Compared with the prior art, this utility model provides a gas filling safety tool, which has the following features:

[0014] Beneficial effects:

[0015] 1. This utility model incorporates multiple gas cylinders installed inside a fixed cylinder and an elastic buffer ring. Due to the elasticity of the buffer ring, it can protect and secure gas cylinders of various sizes, thus expanding the applicability of this safety tool. During gas filling, the door is closed, the filling valve is connected to an external filling source, and the cylinder pushes the moving plate downwards, causing the pressure plate to contact the top of the gas cylinder, creating a sealed environment. Then, the filling source is turned on, and gas enters the gas cylinder through the filling valve, connecting hose, diverter pipe, and filling pipe. The protective box provides protection. In the event of an explosion, the explosion-proof layer will absorb the energy generated, limiting the blast radius and protecting the surrounding environment and personnel, thus providing effective safety protection for gas filling operations.

[0016] 2. This utility model uses a gravity sensor to detect the weight of the gas cylinder in real time. If the weight is lower than the preset value, it indicates a gas leak. The signal is transmitted to the control panel, which then activates the alarm to provide an alert, allowing operators to respond to emergencies. During the filling process, the pressure relief valve automatically monitors the pressure and will automatically open to release pressure if necessary. The flow control valve precisely controls the filling speed. The overall structure helps to ensure the safety and reliability of the gas filling operation.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is an isometric structural diagram of one side of a gas filling safety tool proposed in this utility model;

[0020] Figure 2 This is an isometric structural diagram of the other side of a gas filling safety tool proposed in this utility model;

[0021] Figure 3 This is a front cross-sectional view of a gas filling safety tool proposed in this utility model.

[0022] Figure 4 This is a schematic diagram of the movable plate structure of a gas filling safety tool proposed in this utility model;

[0023] Figure 5 This is a schematic diagram of the pressure plate structure of a gas filling safety tool proposed in this utility model;

[0024] In the diagram: 1. Protective box; 2. Box door; 3. Hinge; 4. Observation window; 5. Handle; 6. Control panel; 7. Alarm; 8. Fixing cylinder; 9. Elastic buffer ring; 10. Gravity sensor; 11. Gas cylinder; 12. Control valve; 13. Moving plate; 14. Cylinder; 15. Diverter pipe; 16. Fixing block; 17. Inflation pipe; 18. Pressure plate; 19. Sealing gasket; 20. Inflation valve; 21. Flow control valve; 22. Pressure relief valve; 23. Connecting hose; 24. Explosion-proof layer. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5This utility model provides a technical solution: a gas filling safety tool, including a protective box 1, a box door 2 on one side of the protective box 1, a fixed cylinder 8 fixedly connected to one side of the inside of the protective box 1, an elastic buffer ring 9 fixedly connected to the inside of the fixed cylinder 8, a gravity sensor 10 fixedly connected to one side of the inside of the protective box 1, cylinders 14 symmetrically fixedly connected to the top of the protective box 1, a moving plate 13 fixedly connected to the output end of the cylinder 14, a diversion pipe 15 provided on the top of the moving plate 13, an inflation pipe 17 fixedly connected to the bottom of the diversion pipe 15, a pressure plate 18 fixedly connected to the outside of the inflation pipe 17, and an inflation valve 20 fixedly connected to the top of the protective box 1.

[0027] In this utility model, preferably, the box door 2 is rotatably connected to the protective box 1 via a hinge 3, the box door 2 is provided with an observation window 4 inside, and a handle 5 is fixedly connected to one side of the box door 2.

[0028] In this utility model, preferably, a control panel 6 is fixedly connected to one side of the protective box 1, and an alarm 7 is fixedly connected to one corner of the top of the protective box 1. The gravity sensor 10 detects the weight of the gas cylinder 11 in real time. If the weight is lower than the preset value, it indicates a gas leak. The signal is transmitted to the control panel 6, and the control panel 6 controls the alarm 7 to start and provide an alarm prompt, so that the operator can deal with the emergency.

[0029] In this utility model, preferably, an air cylinder 11 is provided inside the elastic buffer ring 9, and a control valve 12 is provided at the upper end of the outer side of the air cylinder 11.

[0030] In this utility model, preferably, the diversion pipe 15 is fixedly connected to the moving plate 13 through the fixing block 16.

[0031] In this invention, preferably, a sealing gasket 19 is fixedly connected to the bottom of the pressure plate 18 to improve the sealing environment at the connection.

[0032] In this utility model, preferably, a flow control valve 21 is fixedly connected to the upper end of the outer side of the inflation valve 20, a pressure relief valve 22 is fixedly connected to one side of the inflation valve 20, and a connecting hose 23 is fixedly connected to the bottom of the inflation valve 20. The connecting hose 23 and the diverter pipe 15 are fixedly connected. During the filling process, the pressure relief valve 22 automatically monitors the pressure and will automatically open to release pressure if necessary. The flow control valve 21 precisely controls the filling speed. The overall structure helps to ensure the safety and reliability of the gas filling operation.

[0033] In this utility model, preferably, the protective box 1 is provided with an explosion-proof layer 24 inside. The protective box 1 performs protective work. If an explosion does occur, the explosion-proof layer 24 will absorb the energy generated by the explosion, limit the range of the explosion wave, protect the surrounding environment and personnel safety, and provide effective safety protection for gas filling operations.

[0034] The working principle and usage process of this utility model are as follows: In use, multiple gas cylinders 11 are first installed inside the fixed cylinder 8 and the elastic buffer ring 9. Because the elastic buffer ring 9 is elastic, it can protect and fix various sizes of gas cylinders 11, improving the applicability of the safety tool. When filling with gas, the box door 2 is closed, the inflation valve 20 is connected to the external inflation source, and the cylinder pushes the moving plate 13 downwards, causing the pressure plate 18 to contact the top of the gas cylinder 11, forming a sealed environment. Then, the inflation source is turned on, and gas enters the gas cylinder 11 through the inflation valve 20 via the connecting hose 23, the diverter pipe 15, and the inflation pipe 17 to fill the gas. The protective box 1 provides protection. In the event of an explosion, the explosion-proof layer 24 will absorb the energy generated by the explosion, limit the range of the explosion wave, protect the surrounding environment and personnel safety, and provide effective safety protection for the gas filling operation. During the gas filling process, the gravity sensor 10 detects the weight of the filling cylinder 11 in real time. If the weight is lower than the preset value, it indicates a gas leak, and the signal is transmitted to the control panel 6. The control panel 6 controls the alarm 7 to start the alarm prompt, so that the operator can deal with the emergency. The pressure relief valve 22 automatically monitors the pressure and will automatically open to relieve pressure if necessary. The flow control valve 21 precisely controls the filling speed. The overall structure helps to ensure the safety and reliability of the gas filling operation.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gas filling safety tool comprising a shielded case (1), characterized in that: The side of the protection box (1) is provided with a box door (2), the inside of the protection box (1) is fixedly connected with a fixed cylinder (8), the inside of the fixed cylinder (8) is fixedly connected with an elastic buffer ring (9), the inside of the protection box (1) is fixedly connected with a gravity sensor (10), the top of the protection box (1) is fixedly connected with a gas cylinder (14), the output end of the gas cylinder (14) is fixedly connected with a moving plate (13), the top of the moving plate (13) is provided with a shunt pipe (15), the bottom of the shunt pipe (15) is fixedly connected with an inflation pipe (17), the outside of the inflation pipe (17) is fixedly connected with a pressing plate (18), the top of the protection box (1) is fixedly connected with an inflation valve (20).

2. A gas filling safety tool according to claim 1, characterized in that: The box door (2) is rotatably connected with the protection box (1) through a hinge (3), the inside of the box door (2) is provided with an observation window (4), and the side of the box door (2) is fixedly connected with a handle (5).

3. A gas filling safety tool according to claim 1, characterized in that: The side of the protection box (1) is fixedly connected with a control panel (6), and the top of the protection box (1) is fixedly connected with an alarm (7) at a corner.

4. A gas filling safety tool according to claim 1, characterized in that: The inside of the elastic buffer ring (9) is provided with an inflation bottle (11), and the upper end of the outside of the inflation bottle (11) is provided with a control valve (12).

5. A gas filling safety tool according to claim 1, characterized in that: The shunt pipe (15) is fixedly connected with the moving plate (13) through a fixed block (16).

6. A gas filling safety tool according to claim 1, characterized in that: The bottom of the pressing plate (18) is fixedly connected with a sealing gasket (19).

7. A gas filling safety tool according to claim 1, characterized in that: The upper end of the outside of the inflation valve (20) is fixedly connected with a flow control valve (21), one side of the inflation valve (20) is fixedly connected with a pressure relief valve (22), the bottom of the inflation valve (20) is fixedly connected with a connecting hose (23), and the connecting hose (23) and the shunt pipe (15) are fixedly connected.

8. A gas filling safety tool according to claim 1, characterized in that: The inside of the protection box (1) is provided with an explosion-proof layer (24).